MacDon M155E4 Manuals

M155E4 Self-Propelled Windrower DEF Head Service Kit (MD #183997) Installation Instructions 215233 Revision B Original Instruction The Harvesting Specialists.

Time Service 10 Hours or Daily 1. Check tire inflation. 2. Check engine oil level. 3. Check engine coolant level at reserve tank. 4. Clean radiator, hydraulic oil cooler, charge air cooler, and A/C condenser. 5. Check hydraulic oil level. 6. Drain fuel filter water trap. 7. Fill fuel tank. 8. Check hydraulic hoses and lines for leaks. 9. Check diesel exhaust fluid (DEF) level. 50 Hours 1. Grease caster pivots. 2. Grease top lift link pivots. 3. Grease forked caster spindle bearings. 4. Clean cab fresh air intake filter. 5. Check gear box oil level. 100 Hours or Annually 1. Clean cab air return filter. NOTE: Refer to M155E4 Operator’s Manual for 250, 500, 1000, 1500, 2000, 4500, 5000 hour and annual maintenance. Ongoing Maintenance Intervals Break-In Inspections Hr(s) Item Check 1 Drive wheel nuts Torque: 375 ft·lbf (510 N·m) dry. Refer to M155E4 Operator’s Manual 5 A/C compressor belt Tension Caster wheel nuts Torque: 120 ft·lbf (163 N·m) Caster wheel anti-shimmy dampener bolts Torque: Inboard bolt: 100 ft·lbf (135 N·m) Outboard bolt: 85 ft·lbf (115 N·m) Walking beam width adjustment bolts Torque: 330 ft·lbf (448 N·m) Walking beam width adjustment bolts Torque: 330 ft·lbf (448 N·m) Neutral Adjusted by Dealer 50 Hose clamps: air intake, radiator, heater and hydraulic Hand-tighten unless otherwise noted Walking beam width adjustment bolts Torque: 330 ft lbf (448 N·m) Caster wheel anti-shimmy dampener bolts Torque inboard: 100 ft lbf (135 N·m) Torque outboard: 85 ft lbf (115 N·m) Main gearbox oil Change Drive wheel oil lubricant Charge system oil filter Return oil filter 10 A-Series, R-Series, or D-Series - Without Hydraulic Deck Shift FLOAT PRE-SET / DECK SHIFT switch allows for auto-memory of three different trim cylinder positions. For example: #1 - Border Width LH 5.0, RH 6.5 #2 - Normal Width LH 5.0, RH 5.0 #3 - Rocky Width LH 6.5, RH 6.5 D-Series with Hydraulic Deck Shift DECK SHIFT switch activates hydraulic deck shifting when the header is engaged, and allows for auto-memory of trim cylinder adjustments in each delivery opening position. Allows for compensation of weight shifts to the float springs. Float Presets 1. Main battery disconnect switch - POWER ON. 2. GSL in N-DETENT. HEADER DRIVE switch OFF. 3. Seat Belt ON. Set throttle to LOW IDLE position - “fully back”. 4. Sound horn three times. 5. Turn ignition key to RUN position. Single loud tone sounds. Engine warning lights flash in self-test mode, and CDM displays “HEADER DISENGAGED” and “IN PARK”. 6. Turn ignition key to START position until engine starts. Release key. Allow engine to run at IDLE until temperature reach- es 100°F (40°C). 7. CDM displays programmed header data for five seconds, and then returns to previous display. Normal Start - Engine Temp above 60°F (16°C) Fluids and Lubricants Fluid Vol Spec Description / Information Fuel: Diesel No.2 97 US Gallons (367 L) ASTM D-975 Grade S15 Sulphur (by weight) 0.5% max. Water and sediment (by vol) 0.05% max. Lubricity 520 microns Fuel: Diesel no.1 and no. 2 mix 97 US Gallons (367 L) n/a Sulphur (by weight) 0.5% pref. 1% max. Water and sediment (by weight) 0.1% max. Lubricity 460 microns Engine coolant (antifreeze) 7.3 US Gal- lons (27.5 L) ASTM D-6120 and Fleetguard ES Compleat® Refer to M155E4 Operator’s Manual Grease As required SAE multi- purpose High temperature extreme pressure EP2. max 1% molyb- denum disulphide, Lithium base. Use as required unless otherwise noted Engine oil 11.6 US Quarts (11 L) SAE 15W-40 for API class SJ and CJ-4 Engine oil pan Hydraulic oil 17.2 US Gallons (65 L) SAE 15W-40 for API class SJ and CH-4. Refer to operator’s manual Windrower drive and header drive Gear box lube 2.2 US Quarts (2.1 L) SAE 75W-90 API service class GL-5 (SAE J2360 preferred) Fully synthetic gear lubricant for engine gearbox A/C Refrigerant 5 lb. (2.27 kg) R134A Cab A/C system A/C compressor oil 8.1 fl. oz (240 cc) SP-15 PAG Cab A/C compressor Lubricant Drive wheel lubricant 1.5 US Quarts (1.4 L) SAE 75W-90 API service class GL-5 Fully synthetic gear lubricant (SAE J2360 preferred) Diesel exhaust fluid (DEF) 7.5 US Gal- lons (29 L) Must meet ISO 22241 requirements Diesel exhaust system Tire Pressures Drive Tires 18.4 - 26 bar 46 psi (371 kPa) 600 - 65 R28 bar 35 psi (241 kPa) 18.4 - 26 turf 46 psi (317 kPa) 23.1 - 26 turf 34 psi (234 kPa) Rear Tires All rear tire pressures are 10 psi (69 kPa) Maintenance and Servicing Subject to change without notice M155E4 Windrower Operator’s Station Features M155E4 Windrower Quick Card - Form 147797 Rev. A Supplement to M155E4 Windrower Operator’s Manual M155E4 Windrower Quick Card - Form 147797 Rev. A Supplement to M155E4 Windrower Operator’s Manual 1 REVERSER - To activate, hold down and engage the header (requires optional hydraulics) 2 GROUND SPEED RANGE 3 HEADER ENGAGE 4 DECK SHIFT / FLOAT PRE-SET 5 DWA DRAPER SPEED (Optional) 6 DWA RAISE / LOWER (Optional) 7 ENGAGE GPS 8 REEL UP 9 REEL AFT 10 SCROLLS THE TOP LINE OF DISPLAY 11 HEADER TILT UP (Retracts center-link) 12 HEADER DOWN 13 HEADER TILT DOWN (Extends center-link) 14 HEADER UP 15 REEL (D65/A40) / DISC SPEEDS (R-Series) 16 REEL DOWN 17 REEL FORE

Ongoing Maintenance Intervals Time Service 10 Hours or Daily 1. Check tire inflation. 2. Check engine oil level. 3. Check engine coolant level at reserve tank. 4. Clean radiator, hydraulic oil cooler, charge air cooler, and air conditioning condenser. 5. Check hydraulic oil level. 6. Drain fuel filter water trap. 7. Fill fuel tank. 8. Check hydraulic hoses and lines for leaks. 9. Check diesel exhaust fluid (DEF) level. 50 Hours 1. Grease caster pivots. 2. Grease top lift link pivots. 3. Grease forked caster spindle bearings. 4. Clean cab fresh air intake filter. 5. Check gear box oil level. 100 Hours or Annually 1. Clean cab air return filter. NOTE: Refer to M155E4 Operator’s Manual for 250, 500, 1000, 1500, 2000, 4500, 5000 hour, and annual maintenance. Break-In Inspections Hr(s) Item Check 1 Drive wheel nuts Torque: 510 N∙m (375 ft∙lbf) dry Refer to M155E4 Operator’s Manual 5 A/C compressor belt Tension Caster wheel nuts Torque: 163 N∙m (120 ft∙lbf) Caster wheel anti-shimmy dampener bolts Torque: Inboard bolt: 135 N∙m (100 ft∙lbf) Outboard bolt: 115 N∙m (85 ft∙lbf) Walking beam width adjustment bolts Torque: 448 N∙m (330 ft∙lbf) Walking beam width adjustment bolts Torque: 448 N∙m (330 ft∙lbf) 10 Neutral Adjusted by Dealer 50 Hose clamps: air intake, radiator, heater and hydraulic Hand-tighten unless otherwise noted Walking beam width adjustment bolts Torque: 448 N∙m (330 ft∙lbf) Caster wheel anti-shimmy dampener bolts Torque inboard: 135 N∙m (100 ft∙lbf) Torque outboard: 115 N∙m (85 ft∙lbf) Main gearbox oil Change Drive wheel oil lubricant Charge system oil filter Return oil filter A-Series, R-Series, or D-Series - without Hydraulic Deck Shift FLOAT PRE-SET / DECK SHIFT switch allows for memory of three trim cylinder positions. For example: #1 - Border Width LH 5.0, RH 6.5 #2 - Normal Width LH 5.0, RH 5.0 #3 - Rocky Width LH 6.5, RH 6.5 D-Series with Hydraulic Deck Shift DECK SHIFT switch activates hydraulic deck shifting when the header is engaged, and allows for auto- memory of trim cylinder adjustments in each delivery opening position. Allows for compensation of weight shifts to the float springs. Float Presets 1. Main battery disconnect switch – POWER ON. 2. GSL in N-DETENT. HEADER DRIVE switch OFF. 3. Seat Belt ON. Set throttle to low idle position (fully back). 4. Sound horn three times. 5. Turn ignition key to RUN position. Single loud tone sounds. Engine warning lights flash (self-test mode), and cab display module (CDM) displays HEADER DISENGAGED and IN PARK. 6. Turn ignition key to START position until engine starts then release key. 7. Run engine at idle until temperature reaches 40C (100F). NOTE: CDM displays programmed header data for five seconds, then returns to previous display. Normal Start – Engine Temp above 16°C (60°F) Fluids and Lubricants Fluid Vol Spec Description / Information Diesel exhaust fluid (DEF) 29 liters (7.5 US gal) Must meet ISO 22241 requirements Diesel exhaust system Fuel: diesel No.2 367 liters (97 US gal) ASTM D-975 Grade S15 Sulphur (by weight) 0.5% max. Water and sediment (by vol) 0.05% max. Lubricity 520 microns Fuel: diesel no.1 and no. 2 mix 367 liters (97 US gal) n/a Sulphur (by weight) 0.5% pref. 1% max. Water and sediment(by weight) 0.1% max. Lubricity 460 microns Engine coolant (antifreeze) 27.5 liters (7.3 US gal) ASTM D-6120 and Fleetguard ES Compleat® Refer to M155E4 Operator’s Manual Drive wheel lubricant 1.4 liters (1.5 US qt.) SAE 75W-90 API service class GL-5 Fully synthetic gear lubricant (SAE J2360 preferred) Grease As required SAE multi-purpose High temperature ex- treme pressure EP2 max 1% molybdenum disulphide, lithium base. Use as required unless otherwise noted Engine oil 11 liters (11.6 US qt.) SAE 15W-40 for API class SJ and CJ-4 Engine oil pan Hydraulic oil 65 liters (17.2 US gal) SAE 15W-40 for API class SJ and CH-4. Refer to Operator’s manual Windrower drive and header drive Gear box lube 2.1 liters (2.2 US qt.) SAE 75W-90 API service class GL- 5 (SAE J2360 preferred) Fully synthetic gear lubricant for engine gearbox A/C refrigerant 2.27 kg (5 lb.) R134A Cab A/C system A/C compressor oil 240 cc (8.1 fl. oz) SP-15 PAG Cab A/C compressor lubricant Tire Pressures Drive Tires 18.4 - 26 bar 371 kPa (46 psi) 600 - 65 R28 bar 241 kPa (35 psi) 18.4 - 26 turf 317 kPa (46 psi) 23.1 - 26 turf 234 kPa (34 psi) Rear Tires All rear tire pressures are 69 kPa (10 psi) Maintenance and Servicing Subject to change without notice M155E4 Windrower Operator’s Station Features M155E4 Windrower Quick Card - Form 214813 Rev. A Supplement to M155E4 Windrower Operator’s Manual 1 REVERSER - To activate, hold down and engage the header (requires optional hydraulics) 2 GROUND SPEED RANGE 3 HEADER ENGAGE 4 DECK SHIFT / FLOAT PRE-SET 5 DWA DRAPER SPEED (optional) 6 DWA and SWATH COMPRESSOR RAISE / LOWER (optional) 7 ENGAGE GPS 8 REEL UP 9 REEL AFT 10 SCROLLS THE TOP LINE OF DISPLAY 11 HEADER TILT UP (retracts center-link) 12 HEADER DOWN 13 HEADER TILT DOWN (extends center-link) 14 HEADER UP 15 REEL (D65/A40) / DISC SPEEDS (R-Series) 16 REEL DOWN 17 REEL FORE

M155E4 Self-Propelled Windrower Unloading and Assembly Instruction (North America) 214738 Revision A Original Instruction The harvesting specialists.

M155, M155E4, and M205 Self-Propelled Windrowers Auxiliary Lighting Harness Repair Kit (MD #167693) Installation Instructions 147762 Revision C Original Instruction The harvesting specialists.