Magnetrol E3A Modulevel Manuals

Digital E3 Modulevel® with HART ® and PACTware™ Communications Liquid Level Displacer Transmitter Installation and Operating Manual E3 Modulevel® 48-635 E3 Modulevel® Displacer Level Transmitter Read this Manual Before Installing This manual provides information on the E3 Modulevel® Electronic Transmitters. It is important that all instructions are read carefully and followed in sequence. Detailed instal- lation, wiring and calibration instructions are included in this manual. If this equipment is used in a manner not specified by this manufacturer, the protection provided by the equipment may be impaired. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings. Notes Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer. Cautions Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materi- als. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Warnings Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. Safety Messages Follow all standard industry procedures for servicing electrical and computer equipment when working with or around high voltage. Always shut off the power supply before touching any components. Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety procedures when working with electrostatic sensitive components. WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Low Voltage Directive For use in Installation Category I, Pollution Degree 2. If equipment is used in a manner not specified by manufac- turer, protection provided by equipment may be impaired. Notice of Trademark, Copyright and Limitations Magnetrol® & Magnetrol® logotype and Modulevel® are registered trademarks of Magnetrol® International, Incorporated. Copyright © 2016 Magnetrol® International, Incorporated. All rights reserved. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol® reserves the right to make changes to the product described in this manual at any time without notice. MAGNETROL makes no warranty with respect to the accuracy of the information in this manual. Warranty All MAGNETROL electronic level and flow controls are warranted free of defects in materials or workmanship for eighteen months from the date of original factory ship- ment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation. MAGNETROL shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some MAGNETROL products. Quality Assurance The quality assurance system in place at MAGNETROL guarantees the highest level of quality throughout the company. MAGNETROL is committed to providing full customer satisfaction both in quality products and quality service. The MAGNETROL quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. 48-635 E3 Modulevel® Displacer Level Transmitter Table of Contents 1.0 QuickStart Installation 1.1 Getting Started..........................................................4 1.1.2 Equipment and Tools .....................................4 1.1.2 Configuration Information.............................4 1.2 QuickStart Mounting................................................4 1.2.1 Tank Top........................................................4 1.2.2 External Chamber ..........................................5 1.3 QuickStart Wiring ....................................................5 1.4 QuickStart Configuration .........................................6 2.0 Complete Installation 2.1 Unpacking ................................................................7 2.2 Electrostatic Discharge (ESD) Handling Procedure...7 2.3 Before You Start ........................................................8 2.3.1 Site Preparation..............................................8 2.3.2 Equipment and Tools .....................................8 2.3.3 Operational Considerations............................8 2.4 Mounting..................................................................9 2.4.1 Tank Top Installation (E3A & E3B)...............9 2.4.2 External Chamber Installation (E3C, E3D, E3E, E3F) ................................10 2.5 Wiring ....................................................................11 2.5.1 General Purpose or Non-Incendive (Cl. I, Div. 2) ...............................................12 2.5.2 Intrinsically Safe...........................................13 2.5.3 Explosion Proof............................................13 2.6 Configuring the Transmitter....................................15 2.6.1 Operating Parameters...................................15 2.6.2 Transmitter Display and Keypad ..................15 2.6.3 Password Protection (Default = 0)................16 2.6.4 Calibration Defaults.....................................16 2.6.5 Menu: Step-By-Step Procedure.....................16 2.6.5.1 Measurement Type: Level......................17 2.6.5.2 Measurement Type: Interface Level .......20 2.6.5.3 Measurement Type: Density..................22 2.7 Configuration Using HART ...................................25 2.7.1 Connections.................................................25 2.7.2 HART Display Menu...................................25 2.7.3 HART Revision Table ..................................25 2.7.4 HART Menu................................................26 3.0 Reference Information 3.1 Description .............................................................27 3.2 Theory of Operation...............................................27 3.2.1 Displacer/Range Spring................................27 3.2.2 LVDT ..........................................................27 3.2.3 Interface .......................................................28 3.2.4 Density.........................................................28 3.3 Troubleshooting ......................................................28 3.3.1 Troubleshooting System Problems................29 3.3.2 Status Messages ............................................30 3.3.3 Checking the LVDT Winding Resistance.....30 3.3.4 Status Message Descriptions.........................31 3.4 Agency Approvals....................................................32 3.4.1 FM (Factory Mutual) ...................................32 3.4.2 CSA (Canadian Standards Association)........32 3.4.3 ATEX (European Standard for Explosion Protection)...................................33 3.4.4 Agency Drawings .........................................34 3.5 Parts........................................................................35 3.5.1 Replacement Transmitter Head Parts............35 3.5.2 User Calibration Procedure ..........................36 3.5.3 Mechanical Replacement Parts .....................36 3.5.4 Recommended Spare Parts ...........................37 3.6 Specifications ..........................................................38 3.6.1 Functional....................................................38 3.6.2 Performance – Level.....................................39 3.6.3 Performance – Interface Level & Density.....39 3.6.4 Physical ........................................................40 3.7 Model Numbers......................................................42 3.7.1 E3x for Non-Steam Service ..........................42 3.7.2 E3x for Steam Service...................................44 Glossary.........................................................................46 E3 Modulevel® Displacer Level Transmitter Installation, Operation and Maintenance Manual

Liquid Level Displacer Transmitter Foundation fieldbus™ operating Manual E3 Modulevel® with Foundation fieldbus™ digital output 48-640 E3 Modulevel® Displacer Level Transmitter - FOUNDATION fieldbus™ Read this Manual Before Installing This manual provides information on the E3 Modulevel® Electronic Transmitters. It is important that all instructions are read carefully and followed in sequence. Detailed instal- lation, wiring and calibration instructions are included in this manual. If this equipment is used in a manner not specified by this manufacturer, the protection provided by the equipment may be impaired. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings. Notes Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer. Cautions Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materi- als. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Warnings Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. Safety Messages Follow all standard industry procedures for servicing electrical and computer equipment when working with or around high voltage. Always shut off the power supply before touching any components. Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety procedures when working with electrostatic sensitive components. WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Low Voltage Directive For use in Installation Category I, Pollution Degree 2. If equipment is used in a manner not specified by manufac- turer, protection provided by equipment may be impaired. Notice of Trademark, Copyright and Limitations Magnetrol® & Magnetrol® logotype and Modulevel® are registered trademarks of Magnetrol® International, Incorporated. Copyright © 2016 Magnetrol® International, Incorporated. All rights reserved. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol® reserves the right to make changes to the product described in this manual at any time without notice. MAGNETROL makes no warranty with respect to the accuracy of the information in this manual. Warranty All MAGNETROL electronic level and flow controls are warranted free of defects in materials or workmanship for eighteen months from the date of original factory ship- ment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation. MAGNETROL shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some MAGNETROL products. Quality Assurance The quality assurance system in place at MAGNETROL guarantees the highest level of quality throughout the company. MAGNETROL is committed to providing full customer satisfaction both in quality products and quality service. The MAGNETROL quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. Table of Contents 1.0 FOUNDATION fieldbus™ Overview 1.1 Description ...............................................................4 1.2 Benefits .....................................................................5 1.3 Device Configuration................................................5 1.4 Intrinsic Safety ..........................................................6 1.5 Link Active Scheduler (LAS).....................................6 2.0 QuickStart Installation 2.1 Getting Started..........................................................7 2.1.1 Equipment and Tools .....................................7 2.1.2 Configuration Information.............................7 2.2 QuickStart Mounting................................................7 2.2.1 Tank Top........................................................7 2.2.2 External Chamber ..........................................8 2.3 QuickStart Wiring ....................................................8 2.4 QuickStart Configuration .........................................9 3.0 Complete Installation 3.1 Unpacking ..............................................................10 3.2 Electrostatic Discharge (ESD) Handing Procedure..10 3.3 Before You Begin.....................................................11 3.3.1 Site Preparation............................................11 3.3.2 Equipment and Tools ...................................11 3.3.3 Operational Considerations..........................11 3.4 Mounting................................................................12 3.4.1 Tank Top Installation (E3A & E3B).............12 3.4.2 External Chamber Installation (E3C, E3D, E3E, E3F) ................................13 3.5 Wiring ....................................................................14 3.5.1 General Purpose or Non-Incendive ..............15 3.5.2 Intrinsically Safe...........................................15 3.5.3 Explosion Proof............................................16 4.0 Reference Information 4.1 Overview.................................................................17 4.1.1 Universal Fieldbus Block Parameters ............17 4.2 Resource Block........................................................18 4.3 Modulevel® Transducer Block..................................21 4.3.1 Modulevel® Transducer Block Parameters.....21 4.3.2 Password Parameters.....................................21 4.3.3 E3 Modulevel® Configuration Parameters ....22 4.3.4 Offset Description........................................22 4.4 User-Calibration Parameters....................................22 4.4.1 User Calibration Procedure ..........................22 4.4.2 Factory Parameters .......................................24 4.4.3 Firmware Version .........................................24 4.5 Analog Input Block.................................................24 4.5.1 AI Block Parameters.....................................24 4.5.2 Local Display of Analog Input Transducer Block Output...............................................27 4.5.2.1 AI Out Display Screens.........................27 4.6 PID Block...............................................................28 4.6.1 PID Block Parameters ..................................28 5.0 E3 Modulevel® Menu: Step by Step Procedure 5.1 Measurement Type: Level Only..............................31 6.0 Diagnostic Parameters 6.1 Simulation Feature..................................................34 7.0 Documentation 7.1 Fieldbus Data Sheet for Individual Instrument .......35 7.2 Fieldbus Data Sheet for Multiple Devices ...............36 8.0 Documentation 8.1 Description .............................................................37 8.2 Theory of Operation...............................................37 8.2.1 Displacer/Range Spring................................37 8.2.2 LVDT ..........................................................37 8.2.3 Interface .......................................................38 8.2.4 Density.........................................................38 8.3 Troubleshooting ......................................................38 8.3.1 Troubleshooting System Problems................39 8.3.2 Checking the LVDT Winding Resistance.....40 8.3.3 Device Status Parameter in the Transducer Block..........................................41 8.3.4 FF Segment Checklist ..................................43 8.4 Agency Approvals....................................................44 8.4.1 FM (Factory Mutual) ...................................44 8.4.2 CSA (Canadian Standards Association)........44 8.4.3 ATEX (European Directive for Explosion Protection)...................................45 8.4.4 Agency Drawings .........................................46 8.5 Parts........................................................................47 8.5.1 Transmitter Head Replacement Parts ...........47 8.5.2 Mechanical Replacement Parts .....................48 8.5.3 Recommended Spare Parts ...........................49 8.6 Specifications ..........................................................50 8.6.1 Functional....................................................50 8.6.2 Performance – Level.....................................51 8.6.3 Performance – Interface Level & Density.....51 8.6.4 Physical ........................................................52 8.7 Model Numbers......................................................54 8.7.1 E3x for Non-Steam Service ..........................54 8.7.2 E3x for Steam Service...................................56 8.8 References ...............................................................58 Appendix – Transducer Block Parameters.....................58 FOUNDATION fieldbus Configuration Data Sheet..........59 E3 Modulevel® Displacer Level Transmitter Installation, Operation and Maintenance Manual 48-640 E3 Modulevel® Displacer Level Transmitter - FOUNDATION fieldbus™