Mark-10 ES Series Manuals

User’s Guide Force Test Stands Series ES User’s Guide MODEL ESM301 Model ESM301 Programmable Force Test Stand 1 Thank you… Thank you for purchasing a Mark-10 ESM301 Programmable Force Test Stand, designed for producing up to 300 lbF (1.5 kN) of ten- sion or compression force. The ESM301 is an essential component of a force testing system, typically also comprising a force gauge and grips. With proper usage, we are confident that you will get many years of great service with this product. Mark-10 test stands are ruggedly built for many years of service in laboratory and industrial environ- ments. This User’s Guide provides setup, safety, and operation instruc- tions. Dimensions and specifications are also provided. For addi- tional information or answers to your questions, please do not hesi- tate to contact us. Our technical support and engineering teams are eager to assist you. Before use, each person who is to use the ESM301 should be fully trained in appropriate operation and safety procedures. TABLE OF CONTENTS LIST OF INCLUDED ITEMS....................................................... 2 OVERVIEW................................................................................. 2 MECHANICAL SETUP AND SAFETY....................................... 3 OPERATION BASICS................................................................ 7 TEST PARAMETER SETUP...................................................... 9 OPERATING MODES .............................................................. 22 COMMUNICATING WITH MESURGAUGE SOFTWARE ....... 30 FEATURE ACTIVATION.......................................................... 33 MAINTENANCE AND SERVICE.............................................. 35 SPECIFICATIONS.................................................................... 37 DIMENSIONS ........................................................................... 37 User’s Guide 2 1 LIST OF INCLUDED ITEMS 2 OVERVIEW The ESM301 has three functional modes: 1. OPERATING MODE This is the operating mode in which testing sequences can be started and stopped. 2. TEST PARAMETER SETUP In this mode, test parameters are configured, such as rate of speed, number of cycles, password editing, and other parameters. 3. FEATURE ACTIVATION SETUP This facility allows the user to enable features not originally pur- chased through a code activation process. Qty. Item 1 ESM301 test stand 4 Force gauge mounting screw 1 User’s guide (this booklet) 1 Power cord 1 Cable, controller to test frame, 6” 1 Cable, USB to RJ11 (for optional integrated travel indication) 1 ESM301-002-X column extension (optional) 1 ESM301-003 bench mounting kit (optional) 1 09-1143 multi-function cable (optional) 1 09-1056 serial cable (optional) 1 Accessories kit (small hook, medium hook, 2” diame- ter compression plate, 2” extension rod, #10-32 cou- pler, tool kit) Model ESM301 Programmable Force Test Stand 3 MECHANICAL SETUP & SAFETY 3.1 Appropriate Test Samples Typical materials able to be tested by the ESM301 include many manufactured items, such as springs, electronic components, fas- teners, caps, films, mechanical assemblies, and many others. Items that should not be used with the ESM301 include potentially flam- mable substances or products, items that can shatter in an unsafe manner, and any other components that can present an exceed- ingly hazardous situation when acted upon by a force. 3.2 Using Grips & Fixtures With The ESM301 Ensure that the grip or fixture is positioned to ensure axial load with respect to the loading shaft of the force gauge. When using a grip, ensure that it secures the sample in such a way that it is prevented from slipping out during a test, preventing a potential safety risk to the operator and others in the vicinity. If using a grip or fixture from a supplier other than Mark-10, ensure that it is constructed of suita- bly rugged materials and components. 3.3 Mounting Place the stand on a clean, flat and level work area free from vibra- tion. If desired, the stand can be secured to the work area with 1/4- 20 screws fastened into the underside of the base. Failure to prop- erly mount the test stand may make it more vulnerable to tipping, causing a hazardous situation. The test stand can also be mounted using the ESM301-003 mount- ing kit. Screws of various lengths are supplied with this kit to ac- commodate a range of bench thicknesses. Refer to the following illustration for proper assembly: 3 IMPORTANT: Do not fasten any screws more than 0.25 in [6 mm] into the base of the test stand, or damage to internal components can occur.

MODEL ES05 Force Test Stands Series ES User’s Guide User’s Guide TABLE OF CONTENTS UNPACKING & SETTING UP .................................................... 3 LIST OF INCLUDED ITEMS ....................................................... 3 OPERATION ............................................................................... 4 SPECIFICATIONS ...................................................................... 5 DIMENSIONS ............................................................................. 5 WARRANTY ............................................................................... 5 Thank you! Thank you for purchasing a Mark-10 Series ES Force Measurement Test Stand. We are confident that you will get many years of service from this product. The Model ES05 test stand can be used in various compression testing applications up to 30 lbF (150 N). To maintain smooth mechanical functioning of your test stand, avoid repetitive overloads and shock loads. We hope that this User’s Guide will provide a comprehensive explanation of the test stand’s operation. However, if you have any other questions or concerns our engineering and technical support teams will be eager to help you. Model ES05 User’s Guide 3 UNPACKING AND SETTING UP 1 Carefully unpack the stand and inspect for any damage. Inspect the con- tents to ensure that you have received a test stand complete with all acces- sories – see List of Included Items below. 2 Place the stand on a firm, flat and level working surface free from vibration to ensure accurate readings. 3. Save original packaging materials in case future transportation is required. LIST OF INCLUDED ITEMS Quantity Item 1 Force measurement test stand 4 Thumb screws for gauge mounting Optional base plate 14-1068 Steel base plate has 25 #10-32 thread holes for fixture mounting Model ES05 4 All Mark-10 force gauges (except Series CG) can be mounted directly to the stand without adapters. Mount the gauge using the thumb screws provided. The loading mechanism can be repositioned along the length of the column by loosening the wing nut on the left side of the housing, repositioning the mechanism as desired, and tightening the wing nut, as illustrated in Fig. 1. To initiate a compression test, push down on the lever. Note that the lever is spring loaded. To prevent damage to the ES05, keep your hand on the lever until it returns to its original position. If the optional base plate has been ordered, install it by tightening the four screws provided, as illustrated in Fig. 2. Fig. 1 Lever mechanism can be repositioned along the length of the column. Fig. 2 Optional base plate can be installed by tightening four screws. OPERATION