Mazda MIATA Manuals

MAZDA MIATA 1999-04 Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report. Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629. 233 madpl1_g01_ Page 233—April 22, 2004—13:34:01—Version Manufacturer MAZDA MIATA 1999-04 SPECIAL CAUTIONS AIR BAGS Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions. SUSPENSION Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed. PAINT CODE LOCATION Paint code located on left lock pillar. CLEAR COAT IDENTIFICATION All metallic colors are clear coat. INFORMATION LABELS Illustration Located in Next Column 1 Label, Fan Caution B660-15-031 2 Label, A/C Caution 99-00 NA75-61-439 01-04 NC72-61-439 3 Label, Vacuum Diagram 1999-00 To VIN 138751 NC10-69-044 From VIN 138751 NC49-69-C31A 2001-04 NC72-39-044 4 Label, Fuel Economy 1999-02 Man Trans 5 Speed NC72-69-042 6 Speed NC76-69-042 Auto Trans NC77-69-042 2003 Man Trans NC73-69-042 Auto Trans NC81-69-042 2004 Man Trans NC73-69-042B Auto Trans NC81-69-042B Label, Emission 5 w/Calif Emission 1999-00 To VIN 138751 NC11-69-036 From VIN 138751 NC57-69-036 2001-02 NC57-69-036 2003 NC73-69-036 2004 w/Turbo BP8J-69-036A w/o Turbo NC73-69-036B 6 w/o Calif Emission 1999-00 To VIN 138751 NC10-69-036 From VIN 138751 NC49-69-036 2001-02 NC72-69-036 2003 NC73-69-036 2004 w/Turbo BP8P-69-036 w/o Turbo NC73-69-036B 7 Label, Air Bag Caution BG1R-57-K93A 8 Label, VIN Plate B001-69-D51 9 Label, Battery Information FA03-69-C72A 10 Label, Battery Caution FA01-69-064B 11 Label, Spare Tire 99-03 BF68-69-073B 04 LD47-69-074 12 Label, Fuel Warning BC1M-69-D61 Label, Gasoline TA16-69-065 13 Label, Tire Pressure 1999-00 NC10-69-014A 2001-03 Std Susp NC72-39-014 Sport Susp NC74-69-014 2004 N.A. 14 Label, Safety Panel FA11-69-C31B FRONT BUMPER 1999-00 1 Cover, Front (P) NCY1-50-030D-8J (P) Paint to Match 2 Emblem, Front (Adhesive) NC10-51-731 3 Nut, Speed (3) 9YB3-20-301 4 Frame, License NA01-50-180A 5 Protector, Frame FB01-50-144 6 Cap, Screw (2) 0259-33-693 7 Bracket, Frame (2) NA01-50-18X 8 Panel, Valance NC10-51-9K0A 9 Fastener, Upper R/L 1395-68-676-00 10 Fastener, Outer Lower R/L BF67-50-033 11 Fastener, Inner Lower R/L BF82-50-233 12 Guard, Side Bumper R NC10-50-121B L NC10-50-131B 13 Clip, Bumper Guard (4/Side) R/L GJ21-50-049 14 Slide, Otr Bumper R/L NC10-50-E11B 15 Slide, Inr Bumper R/L NC10-50-E13A 16 Seal, Side Bumper R/L BC1M-50-0Z5 17 Screw, Side R/L 9CS6-00-520 18 Screw, Center (3) R/L 9GDB-00-616 19 Grommet R/L NC10-50-0G8 20 Rivet (2/Side) R/L 9025-84-809 21 Guide, Air NC10-50-A21A 22 Cover, Guide (3) NA01-50-101A 23 Reinf, Bumper NC10-50-071A 24 Retainer, Bumper NC10-50-0K0B 2001-04 1 Cover, Front (P) w/Turbo 04 NE46-50-031A w/o Turbo N0Y1-50-030A (P) Paint to Match 2 Emblem, Front (Adhesive) N066-51-731 3 Fastener, Upper (2) BF67-50-033 4 Cover, Grille (3) NA01-50-101A 5 Rivet (3/Side) R/L 9025-73-205 6 Seal, Front Cover R/L N066-50-M25 7 Seal, Rear Cover R/L N066-50-M15 8 Grommet, Screw R/L N066-50-0Z5 9 Clip, Side Bumper R/L N066-50-E13A 10 Nut, Side Bumper (3/Side) R/L B455-56-135 11 Fastener, Lower R/L BF82-50-233 Guide, Air 12 w/Turbo N115-50-A21A 13 w/o Turbo NC10-50-A21A 14 Reinf, Bumper N066-50-071 15 Retainer, Bumper Reinf (2) NA01-50-18X 16 Retainer, Bumper N066-50-0K0A 17 Fastener, Bumper Retainer R/L 1395-68-676-00 18 Rivet, Bumper Retainer (2/Side) R/L 9025-84-809 19 Guard, Bumper R N066-50-121 L N066-50-131 20 Cover, Fog Lamp Opng R N066-50-C11A L N066-50-C21A 21 Panel, Valance NC10-51-9K0A 22 Frame, License NA01-50-180A 23 Protector, Plate FB01-50-144 24 Cap, Plate Holder R/L 0259-33-693 25 Spoiler Assy, Front SECTION INDEX A/C /HEATER/VENTILATION............................................................ 235 A/C REFRIGERANT CAPACITIES ................................................... 235 ABS/BRAKES ................................................................................... 237 AIR BAG SYSTEM............................................................................ 237 AIR CLEANER.................................................................................. 241 BACK WINDOW................................................................................ 250 CENTER CONSOLE......................................................................... 245 CLEAR COAT IDENTIFICATION ...................................................... 233 CONVERTIBLE TOP......................................................................... 249 COOLING.......................................................................................... 234 COWL & DASH ................................................................................. 244 CRUISE CONTROL SYSTEM .......................................................... 238 ELECTRICAL.................................................................................... 242 EMISSION SYSTEM......................................................................... 242 ENGINE UNDER COVER................................................................. 241 ENGINE/TRANS............................................................................... 240 ENGINE/TRANS MOUNTS............................................................... 241 EXHAUST ......................................................................................... 241 FRONT BUMPER ............................................................................. 233 FRONT DOOR.................................................................................. 247 FRONT FENDER.............................................................................. 236 FRONT INNER STRUCTURE........................................................... 236 FRONT LAMPS................................................................................. 234 FRONT STEERING LINKAGE/GEAR............................................... 239 FRONT SUSPENSION ..................................................................... 238 FUEL TANK....................................................................................... 252 HARDTOP......................................................................................... 250 HOOD ............................................................................................... 234 INFORMATION LABELS................................................................... 233 INSTRUMENT PANEL ...................................................................... 244 LUGGAGE LID.................................................................................. 251 PAINT CODE LOCATION.................................................................. 233 QUARTER PANEL ............................................................................ 250 REAR BODY ..................................................................................... 252 REAR BUMPER................................................................................ 254 REAR DRIVE AXLE.......................................................................... 252 REAR LAMPS................................................................................... 253 REAR SUSPENSION........................................................................ 251 ROCKER/PILLARS/FLOOR.............................................................. 246 SEAT................................................................................................. 246 SEAT BELTS..................................................................................... 247 SPECIAL CAUTIONS........................................................................ 233 STEERING PUMP ............................................................................ 239 STEERING WHEEL/COLUMN ......................................................... 240 TURBOCHARGER/INTERCOOLER................................................. 241 UNDERHOOD DIMENSIONS........................................................... 236 WHEEL ............................................................................................. 238 WINDSHIELD.................................................................................... 243

MAZDA MIATA 1990-97 Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles. Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629. 220 madpl1_g01_ Page 220—April 22, 2004—13:33:39—Version Manufacturer MAZDA MIATA 1990-97 SPECIAL CAUTIONS AIR BAGS Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions. SUSPENSION Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed. PAINT CODE LOCATION Paint code located on left lock pillar. CLEAR COAT IDENTIFICATION All metallic colors are clear coat. INFORMATION LABELS Illustration Located in Next Column 1 Label, Headlamp NA04-51-S02 2 Label, Radiator Caution 0488-15-201 3 Label, Fan Caution B660-15-031 4 Label, Model 90-93 8595-69-011B 94 NA01-69-068A 95-97 B001-69-D51 5 Label, Air Bag Caution 90-93 NA01-57-K92 94 KA78-57-K91 6 Label, VIN NA01-69-068A 7 Label, Emission 1990-91 w/Calif Emission NA01-69-036D w/o Calif Emission NA04-69-036C 1992 w/Calif Emission NA01-69-036E w/o Calif Emission NA04-69-036D 1993 w/Calif Emission NA01-69-036G w/o Calif Emission NA04-69-036E 1994 USA NA75-69-036 Canada English N.A. French N.A. 1995 USA NB11-69-036 Canada English N.A. French N.A. 1996-97 USA NB38-69-036 Canada English N.A. French N.A. 8 Label, Caution 90-93 NA01-57-K91 94 KA78-57-K91 9 Label, Vacuum Diaphragm 90-93 NA01-69-044 94-96 NA75-69-044 97 NB38-69-044 10 Label, A/C NA75-61-439 11 Label, Tire NA01-69-014A 12 Label, Safety Panel Canada N.A. 13 Label, Spare Tire English BF68-69-073B French N.A. 14 Label, Fuel Warning KA10-69-D61A 15 Label, Unleaded Fuel UB40-69-C61 16 Label, Battery FA03-69-C72A 17 Label, Battery FA01-69-064B FRONT BUMPER 1 Cover, Front (P) NAY1-50-030A (P) Paint to Match 2 Retainer, Center Cover NA01-50-0K0B 3 Retainer, Outer R NA01-50-0J1 L NA01-50-0J5 4 Seal, Lower 90-96 NA75-50-0K6A 97 N.A. 5 Seal, Upper NA75-50-0K7A 6 Fastener, Lwr Seal (8) 90-96 UB39-50-795 97 N.A. 7 Fastener, Upper Seal (4) NA01-56-145 8 Plate, Center Support R NA01-50-2A0B L NA01-50-1AYC 9 Plate, Outer Support R NA01-50-1B0 L NA01-50-1C0 10 Seal, Cover R/L NA01-50-0G9 11 Fastener, Cover R/L BF82-50-233 12 Bracket, Upper R/L NA01-50-1ZYB 13 Bracket, Upper L NA01-50-160 14 Slide, Bumper R/L B092-50-032 15 Bar Assy, Reinforcement NA01-50-070 16 Spacer, Reinf Bar¶ NA01-50-114 ¶Included w/Reinforcement Bar Assy 17 Pipe, Strg Return/Cooler-See Steering Pump Section 18 Guide, Air w/ABS NA23-50-A20A w/o ABS NA01-50-A20B 19 Cover, Air Guide (3) NA01-50-101A 20 Fastener (2) BF67-50-033 21 Cover, Under NA01-56-111F 22 Frame, License NA01-50-180A 23 Protector, License FB01-50-144 24 Bracket, Frame R/L NA01-50-18X 25 Emblem 1990-93 Light Gray NA04-51-711-14 Dark Gray NA04-51-711-18 1994-97 BB1H-51-731 FRONT LAMPS HEADLAMP 1 Lamp Assy R 8BN1-51-030A L 8BN1-51-040A 2 Ring, Retaining¶ R/L NA01-51-033A 3 Ring, Mounting¶ R NA01-51-032 L NA01-51-034 4 Spring, Adjust¶ R/L NA01-51-046 5 Screw, Adjust¶ (2/Side) R/L NA01-51-037 ¶Included w/Lamp Assy 6 Sealed Beam R/L 0000-11-6024-HL 7 Bezel, Headlamp R NA01-50-741 L NA01-50-751 Screw, Headlamp (4/Side) R/L B481-50-75X 8 Lid, Lamp R NA01-51-SH1B L NA01-51-SH2B Screw, Lid (4/Side) 90-93 R/L 9074-00-512 94-97 R/L BS34-51-S25A 9 Hinge Assy R NA01-51-SC0B L NA01-51-SD0B 10 Housing, Hinge¶ R NA01-51-SC5B L NA01-51-SD5B 11 Bracket, Hinge¶ R NA01-51-SC1A L NA01-51-SD1A 12 Cap, Hinge¶ R/L KA01-51-SD6 ¶Included w/Hinge Assy 13 Rod, Retractable R/L NA01-51-SA5 14 Motor Assy R NA01-51-SAX L NA01-51-SBX 15 Boot, Motor¶ R/L NA01-51-669 16 Bolt, Motor¶ R/L FB01-51-665 ¶Included w/Motor Assy 17 Protector, Lamp Front R/L NA01-51-SJ2A 18 Protector, Lamp L NA01-51-SK2 19 Protector, Lamp Rear R NA01-51-SE1 L NA01-51-SE2 PARK/SIGNAL LAMP Illustration Located in Next Column 1 Lamp Assy R 8BN1-51-060 SECTION INDEX A/C /HEATER.................................................................................... 221 A/C REFRIGERANT CAPACITIES ................................................... 221 ABS/BRAKES ................................................................................... 223 AIR BAG SYSTEM............................................................................ 222 AIR CLEANER.................................................................................. 225 BACK WINDOW................................................................................ 230 CENTER CONSOLE......................................................................... 227 CLEAR COAT IDENTIFICATION ...................................................... 220 CONVERTIBLE TOP......................................................................... 229 COOLING.......................................................................................... 221 COWL & DASH ................................................................................. 226 CRUISE CONTROL SYSTEM .......................................................... 222 ELECTRICAL.................................................................................... 226 EMISSION SYSTEM......................................................................... 226 ENGINE MOUNTS............................................................................ 225 ENGINE/TRANS............................................................................... 225 EXHAUST ......................................................................................... 226 FRONT BUMPER ............................................................................. 220 FRONT DOOR.................................................................................. 228 FRONT FENDER.............................................................................. 222 FRONT INNER STRUCTURE........................................................... 222 FRONT LAMPS................................................................................. 220 FRONT STEERING LINKAGE/GEAR............................................... 224 FRONT SUSPENSION ..................................................................... 223 FUEL TANK....................................................................................... 231 HARDTOP......................................................................................... 230 HOOD ............................................................................................... 221 INFORMATION LABELS................................................................... 220 INSTRUMENT PANEL ...................................................................... 227 LUGGAGE LID.................................................................................. 231 PAINT CODE LOCATION.................................................................. 220 QUARTER PANEL ............................................................................ 230 REAR BODY ..................................................................................... 231 REAR BUMPER................................................................................ 232 REAR DRIVE AXLE.......................................................................... 231 REAR LAMPS................................................................................... 232 REAR SUSPENSION........................................................................ 231 ROCKER/PILLARS/FLOOR.............................................................. 227 SEAT................................................................................................. 228 SEAT BELTS..................................................................................... 228 SPECIAL CAUTIONS........................................................................ 220 STEERING PUMP ............................................................................ 224 STEERING WHEEL/COLUMN ......................................................... 224 UNDERHOOD DIMENSIONS........................................................... 222 WHEEL ............................................................................................. 223 WINDSHIELD.................................................................................... 226

Quick Tips 2002 Mazda Miata page 20 page 1 Revised January 14, 2002 M A I N T E N A N C E S C H E D U L E Normal maintenance notes Rotate tires every 3,750 miles A. Change: Engine oil/replace filter Lubricate: Locks and hinges B. Inspect: Drive belts, fuel lines and hoses, idle speed, brake lines and hoses, disc and drum brakes, steering operation and linkages, front suspension ball joints, driveshaft dust boots, chassis and body bolts, exhaust system and heat shields Replace: Air filter, spark plugs C. Change: Engine coolant D. Inspect: Engine valve clearance, hoses and tubes for emission system Replace: Engine timing belt, manual transmission oil, rear differential oil * See Owner’s Manual This Quick Tips® guide is provided by Mazda North American Operations to make your Mazda ownership experience more convenient. It is not intended to replace your Owner’s Manual. If you have any questions about your vehicle, you are invited to contact your local dealer. Or if you need additional help, feel free to call our Customer Assistance Center at 1-800-222-5500 Monday through Friday, 9 a.m.- 4 :45 p.m., Pacific 9 a.m.-5:45 p.m., Eastern/Central 7,500 miles 15,000 miles 22,500 miles 30,000 miles 37,500 miles 45,000 miles 52,500 miles 60,000 miles 67,500 miles 75,000 miles 82,500 miles 90,000 miles A B A A C A A B D A A C A A B A A A Unique driving conditions* Every 5,000 miles change oil/filter, inspect coolant level, lights, brake/ clutch fluid, tire pressure/wear, power steering fluid, locks/hinges and washer fluid ©2002 Calcar, Quick Tips® is a trademark of Calcar, made in USA 12/01 17.356M GL Mazda North American Operations reserves the right to change product specifications at any time without incurring obligations. Reference Guide for Controls and Functions 2 0 0 2 Quick Tips ® ®

Quick Tips 2001 Mazda Miata page 20 page 1 Revised January 9, 2001 M A I N T E N A N C E S C H E D U L E Maintenance notes: Rotate tires every 3,750 miles A. Change: Engine oil/replace filter Lubricate: Locks and hinges B. Inspect: Drive belts, fuel lines and hoses, idle speed, brake lines and hoses, disc and drum brakes, steering operation and linkages, front suspension ball joints, driveshaft dust boots, chassis and body bolts, exhaust system and heat shields Replace: Air filter, spark plugs C. Change: Engine coolant D. Inspect: Engine valve clearance, hoses and tubes for emission system Replace: Engine timing belt, manual transmission oil, rear differential oil * Special operating conditions This Quick Tips® guide is provided by MazdaTown to make your Mazda ownership experience more convenient. It is not intended to replace your Owner’s Manual. If you have any questions about your vehicle, you are invited to contact your local dealer. Or if you need additional help, feel free to call our Customer Assistance Center at 1-800-222-5500 Monday through Friday, 8 am-5 pm 5,000 miles* 7,500 miles 15,000 miles 22,500 miles 30,000 miles 37,500 miles 45,000 miles 52,500 miles 60,000 miles 67,500 miles 75,000 miles 82,500 miles 90,000 miles A B A A C A A B D A A C A A B A A A A Tip: For additional service intervals and complete details, see Owner’s Manual ©2001 Calcar, Quick Tips® is a trademark of Calcar, made in USA 9/00 46M GL Mazda North American Operations reserves the right to change product specifications at any time without incurring obligations. Reference Guide for Controls and Functions Get in. Be moved. ® 2 0 0 1 Quick Tips ®