New Leader L5034 G4 Manuals

Model L5034 G4 Operator’s/Parts Manual UNIT SERIAL NUMBER ___________________________ MANUAL NUMBER: 305438-I EFFECTIVE 06/2020 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing - 2 - www.NewLeader.com (800) 363-1771 305438-I L5034G4 Header Table of Contents Interactive Features...................................................................................................................................5 Warranty.....................................................................................................................................................6 Preface........................................................................................................................................................7 Safety..........................................................................................................................................................8 Important Safety Information..........................................................................................................8 Safety Alert Symbols........................................................................................................................8 General Safety Rules.................................................................................................................................9 Safety Decals............................................................................................................................................19 Safety Decal Maintenance.............................................................................................................19 Safety Decal Installation................................................................................................................19 General Description................................................................................................................................25 Dimensions & Capacities........................................................................................................................26 Initial Start-up...........................................................................................................................................27 Field Testing.............................................................................................................................................28 General Operating Procedures..............................................................................................................29 Lubrication & Maintenance.....................................................................................................................30 Preventative Maintenance Pays!...................................................................................................30 Hydraulic System............................................................................................................................30 Hydraulic Hose...............................................................................................................................31 Conveyor Chain..............................................................................................................................31 Conveyor Gearcase........................................................................................................................33 Bin Sensor.......................................................................................................................................33 Lubrication of Bearings..................................................................................................................33 Fasteners.........................................................................................................................................33 Clean-Up.........................................................................................................................................33 Lubricant & Oil Specifications................................................................................................................34 Hydraulic System............................................................................................................................34 Gearcase Lubricant........................................................................................................................34 Grease Gun Lubricant....................................................................................................................34 Conveyor Chain Oiler....................................................................................................................34 Lubrication Chart.....................................................................................................................................35 Conveyor Selection.................................................................................................................................36 Troubleshooting.......................................................................................................................................37 Hydraulic Schematic.......................................................................................................................37 Standard Torques....................................................................................................................................40 Controller Operations.............................................................................................................................41 Introduction....................................................................................................................................41 How the ISOBUS Works.................................................................................................................41 Terminologies.................................................................................................................................41 Cab to Enclosure Diagram............................................................................................................42 Modules to Function Diagram......................................................................................................43 Requirements..................................................................................................................................44 Navigation.......................................................................................................................................45 Navigation Control Buttons...........................................................................................................46 Machine Configuration..................................................................................................................47 Initial Configuration/Factory Setup..............................................................................................47 Enable Installed Bins......................................................................................................................48 Bin Settings.....................................................................................................................................48 GPS Offsets.....................................................................................................................................50 System Setup Summary.................................................................................................................50 Configuring Auxiliary Switches......................................................................................................50 Settings...........................................................................................................................................51 Enable/Disable Bins.......................................................................................................................51 - 3 - L5034G4 www.NewLeader.com (800) 363-1771 305438-I Header Table of Contents Valve Calibration Adjustment....................................................................................................... 51 Alarm Settings................................................................................................................................ 53 Reconfigure System....................................................................................................................... 54 Switch Assignment......................................................................................................................... 55 Component Calibration................................................................................................................. 56 Spinner Disc Calibration................................................................................................................ 56 Conveyor Calibration..................................................................................................................... 57 Operations/Features...................................................................................................................... 60 Hydraulics........................................................................................................................................ 64 Bin Flush.......................................................................................................................................... 65 Body Module.................................................................................................................................. 67 Bin Cover Control........................................................................................................................... 67 Chain Oiler...................................................................................................................................... 68 General Alarms............................................................................................................................... 70 General Product Control Alarms................................................................................................... 71 Spinner Alarms............................................................................................................................... 72 Hydraulic Alarms............................................................................................................................ 73 Chain Oiler Alarms......................................................................................................................... 73 Default Settings.............................................................................................................................. 74 Calibration...................................................................................................................................... 75 Alarms............................................................................................................................................. 75 Spread Pattern......................................................................................................................................... 77 Catch Test....................................................................................................................................... 77 Spread Pattern ............................................................................................................................... 78 Spread Pattern Test Kit.................................................................................................................. 78 Spinners.......................................................................................................................................... 79 Spreader Preparation..................................................................................................................... 79 Test Procedure................................................................................................................................ 81 Troubleshooting............................................................................................................................. 84 Verifying Driving Centers............................................................................................................... 86 - 4 - www.NewLeader.com (800) 363-1771 305438-I L5034G4 Header Instructions for Ordering parts...............................................................................................................87 Body..........................................................................................................................................................88 Mounting.........................................................................................................................................88 Sight Window.................................................................................................................................89 Feedgate.........................................................................................................................................90 Fenders...........................................................................................................................................92 Mud Flaps.......................................................................................................................................93 Pump Hydraulics.............................................................................................................................94 Relief Valve Groups........................................................................................................................96 Pressure Gauge Kit.........................................................................................................................97 Main Bin..........................................................................................................................................98 PWM Spinner Valve......................................................................................................................102 PWM Spinner Speed Controller..................................................................................................103 Hydraulic Reservoir......................................................................................................................104 Hydraulic Reservoir w/ Cooler.....................................................................................................106 Conveyor................................................................................................................................................108 #1 Bar Chain Conveyor................................................................................................................108 #2 & #3 Bar Chain Conveyors......................................................................................................109 Chain Shields................................................................................................................................110 Conveyor Drive.............................................................................................................................111 Conveyor Idler..............................................................................................................................112 Encoder.........................................................................................................................................113 Gearcase Assembly......................................................................................................................114 Gearcase Service Parts.................................................................................................................115 Conveyor Chain Oiler..................................................................................................................116 Rear Wipers..................................................................................................................................118 Wiper Front...................................................................................................................................120 Enclosure Assembly...............................................................................................................................121 Controller - Main Bin.............................................................................................................................123 Spinners..................................................................................................................................................126 Spinner Guards & Deflectors.......................................................................................................126 Spinner Assembly.........................................................................................................................127 Spinner Speed Sensor.................................................................................................................130 Decals.....................................................................................................................................................131 Antislab...................................................................................................................................................133