New Leader NL450C Manuals

NL450C Operator’s Manual UNIT SERIAL NUMBER ___________________________ TR3000 SERIAL NUMBER_________________________ MANUAL NUMBER: 307306-AA-D EFFECTIVE 03/2019 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing - 2 - www.NewLeader.com (800) 363-1771 307306-AA-D NL450C Header Table of Contents Interactive Features ...............................................................................................................................5 Warranty .................................................................................................................................................6 Preface ....................................................................................................................................................7 Safety ......................................................................................................................................................8 Important Safety Information ......................................................................................................8 Safety Alert Symbols ....................................................................................................................8 General Safety Rules .............................................................................................................................9 Safety Decals ........................................................................................................................................19 Informational Decals ...........................................................................................................................26 Hydraulic Requirements .............................................................................................................29 Hitch Requirements ....................................................................................................................29 Electrical Requirements .............................................................................................................29 Controller Requirements ...........................................................................................................29 Implement Preparation and Connection..................................................................................30 Implement Hitch Adjustment ..........................................................................................30 Implement Connection ....................................................................................................30 Power Take-Off Connection ............................................................................................32 ISOBUS Connections .......................................................................................................33 Hydraulic Hose Installation Guide ..................................................................................34 General Description ............................................................................................................................35 Introduction ..........................................................................................................................................36 Dimensions & Capacities ....................................................................................................................38 Initial Startup ........................................................................................................................................40 General Operating Procedures ..........................................................................................................41 Inspection Ladder ......................................................................................................................42 Back Plate Storage .....................................................................................................................42 Anti-Slab Chain Storage / Hillside Divider Panel.....................................................................42 Tire Pressure and Transport Speeds .........................................................................................43 Implement Maneuvering ...........................................................................................................44 Backing and Turning Tips ................................................................................................44 Maximum Hitch Angles and Walking Beam Travel ........................................................44 Rear Pulling Lugs ..............................................................................................................45 Lubrication & Maintenance .................................................................................................................47 Preventative Maintenance Pays! ...............................................................................................47 Hydraulic System ........................................................................................................................47 Conveyor Chain ..........................................................................................................................49 Conveyor Belt Maintenance ......................................................................................................50 Bin Sensor ...................................................................................................................................50 Conveyor Gearcase ....................................................................................................................52 Lubrication of Bearings ..............................................................................................................52 Fasteners .....................................................................................................................................52 Trailer Brakes...............................................................................................................................53 Tires .............................................................................................................................................54 Wheels & Lug Nuts ....................................................................................................................54 Clean Up .....................................................................................................................................55 End-of-Season Storage ..............................................................................................................55 Lubricant & Oil Specifi cations ............................................................................................................57 Hydraulic System ........................................................................................................................57 Gearcase Lubricant ....................................................................................................................57 Grease Gun Lubricant ................................................................................................................57 Chain Oiler Mixture ....................................................................................................................57 L5034G4 Lubrication and Maintenance Chart ..................................................................................58 Serial Number Locations .....................................................................................................................63 - 3 - NL450C www.NewLeader.com (800) 363-1771 307306-AA-D Header Standard Torques.................................................................................................................................64 Troubleshooting ...................................................................................................................................66 Electrical Schematic - TR3000 ...................................................................................................70 Spreader Module LED Light Alerts ...........................................................................................71 Pre- & Post-Season Checklists ............................................................................................................72 Hydraulics .............................................................................................................................................73 Controller Operations .........................................................................................................................77 Cab to Enclosure Diagram ........................................................................................................78 Modules to Function Diagram ..................................................................................................79 Requirements ..............................................................................................................................80 Navigation ...................................................................................................................................81 Navigation Control Buttons .......................................................................................................82 Machine Confi guration ..............................................................................................................83 Initial Confi guration/Factory Setup ..........................................................................................83 Enable Installed Bins ..................................................................................................................84 Bin Settings .................................................................................................................................84 GPS Offsets .................................................................................................................................86 System Setup Summary .............................................................................................................86 Confi guring Auxiliary Switches ..................................................................................................86 Settings .......................................................................................................................................87 Enable/Disable Bins ...................................................................................................................87 Valve Calibration Adjustment ...................................................................................................87 Alarm Settings ............................................................................................................................89 Reconfi gure System ...................................................................................................................90 Switch Assignment .....................................................................................................................91 Material Profi le Management ....................................................................................................92 Creating a New Profi le ...............................................................................................................93 Component Calibration .............................................................................................................98 Spinner Disc Calibration ............................................................................................................98 Spinner Assembly Calibration ...................................................................................................99 Feedgate Calibration ...............................................................................................................100 Conveyor Calibration ...............................................................................................................103 Operations/Features ................................................................................................................106 Feedgate Optimizer .................................................................................................................109 Boundary Spreading ................................................................................................................110 Remote Spreading ...................................................................................................................111 Diagnostics ...............................................................................................................................112 Hydraulics ..................................................................................................................................115 Cylinder Bleeding .....................................................................................................................116 Bin Flush ....................................................................................................................................117 Body Module ............................................................................................................................119 Bin Cover Control .....................................................................................................................119 Chain Oiler ................................................................................................................................120 Bin Sequencing ........................................................................................................................122 General Alarms .........................................................................................................................124 General Product Control Alarms .............................................................................................125 Spinner Alarms .........................................................................................................................126 Fan Frame Alarms ....................................................................................................................127 Feed Gate Alarms ....................................................................................................................128 Table of Contents - 4 - www.NewLeader.com (800) 363-1771 307306-AA-D NL450C Header Table of Contents Hydraulic Alarms ......................................................................................................................129 Bin Sequencing Alarms ............................................................................................................129 Chain Oiler Alarms ...................................................................................................................129 Default Settings ........................................................................................................................130 Calibration ................................................................................................................................131 Alarms .......................................................................................................................................131 Spread Pattern ...................................................................................................................................133 Catch Test .................................................................................................................................133 Spread Pattern .........................................................................................................................134 Spread Pattern Test Kit ............................................................................................................134 Spinners ....................................................................................................................................135 Spreader Preparation ...............................................................................................................135 Test Procedure ..........................................................................................................................137 Test Results .....................................................................................................................139 Troubleshooting .......................................................................................................................140 Determining Driving Centers ........................................................................................141 Verifying Driving Centers .........................................................................................................142