Nordson 1604619 Manuals

OPERATOR’S MANUAL 1604619 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 11-1-13 REVISED: 3-03-14 (REV. B) 1/4" DIAPHRAGM PUMP 1:1 RATIO (NON-METALLIC) 1604628 READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. Industrial Coatings Customer Support 555 Jackson Street - Amherst, OH 44001 (800) 433-9319 www.nordson.com Figure 1 SERVICE KITS 1604580 for Air Section repair (see page 6). 1604582 for Diaphragm repair (see page 4). 1604581 for Ball And Seat repair (see page 4). PUMP DATA Model . . . . . . . 1604628 Pump Type. . . Non-Metallic Air Operated Double Diaphragm Material . . . . . see Model Description Chart. Weight. . . . . . . Acetal . . . . . . . . . . . . . . 3.52 lbs (1.60 kgs) Maximum Air Inlet Pressure. . . . . . . . 125 psig (8.6 bar) Minimum Air Inlet Pressure . . . . . . . . 10 psig (0.69 bar) Maximum Material Inlet Pressure. . . 10 psig (0.69 bar) Maximum Outlet Pressure. . . . . . . . . . 125 psig (8.6 bar) Maximum Flow Rate (flooded inlet). . . . . . 5.3 gpm (20 lpm) Displacement / Cycle @ 125 p.s.i.g. . 0.019 gal / 0.072 ltrs Maximum Particle Size . . . . . . . . . . . . . 1/16” dia.(1.6 mm) Maximum Temperature Limits (diaphragm / ball / seat material) Acetal. . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C) E.P.R. / EPDM. . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C) Kynar® PVDF. . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C) Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C) Neoprene. . . . . . . . . . . . . . . . 0° to 200° F (-18° to 93° C) Nitrile® . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C) Polypropylene. . . . . . . . . . . . 35° to 175° F (2° to 79° C) Viton®. . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C) Santoprene®. . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C) PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C) Dimensional Data. . . . . . . . . . . . . . . . . . . see page 7 Noise Level @ 70 p.s.i., 60 c.p.m.. . . . . . 62.3 db(A)  The pump sound pressure levels published here have been updated to an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-2005, CAGI-PNEUROP S5.1. CCN 47509597001 MODEL DESCRIPTION 1604628-Groundable Acetal, NPTF / BSPT / Hydrid Threaded ports Page 2 of 8 1604619-EN WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage. yy Do not exceed the maximum inlet air pressure as stated on the pump model plate. yy Be sure material hoses and other components are able to withstand fluid pressures developed by this pump. Check all hoses for damage or wear. Be certain dispens- ing device is clean and in proper working condition. WARNING STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and pumping system. yy 1604628 is Groundable Acetal pump: Use the pump ground lug provided. Connect to a 12 ga. (minimum) wire (kit 1604591 is included) to a good earth ground source. yy Sparks can ignite flammable material and vapors. yy The pumping system and object being sprayed must be grounded when it is pumping, flushing, recirculating or spraying flammable materials such as paints, solvents, lacquers, etc. or used in a location where surrounding atmosphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hos- es and any object to which material is being pumped. yy Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark. yy Consult local building codes and electrical codes for specific grounding requirements. yy After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure conti- nuity. Ohmmeter should show 0.1 ohms or less. yy Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible. (Avoid free streaming of material being dispensed.) yy Use hoses incorporating a static wire. yy Use proper ventilation. yy Keep inflammables away from heat, open flames and sparks. yy Keep containers closed when not in use. WARNING Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel. yy In the event of a diaphragm rupture, material can be forced out of the air exhaust muffler. yy Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials. yy Use a grounded 1/4” minimum i.d. hose between the pump and the muffler. WARNING HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean pump, hoses or dispensing valve while the system is pressurized. yy Disconnect air supply line and relieve pressure from the system by opening dispensing valve or device and / or carefully and slowly loosening and removing outlet hose or piping from pump. WARNING HAZARDOUS MATERIALS. Can cause serious injury or property damage. Do not attempt to return a pump to the factory or service center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code requirements. yy Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions. CAUTION Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s) within the substances being pumped, flushed or circulated. For specific fluid compatibility, consult the chemical manufacturer. CAUTION Maximum temperatures are based on mechanical stress only. Certain chemicals will significantly reduce maximum safe operating temperature. Consult the chemical manufacturer for chemical compatibility and temperature limits. Refer to PUMP DATA on page 1 of this manual. CAUTION Be certain all operators of this equipment have been trained for safe working practices, understand it’s limitations, and wear safety goggles / equipment when required. CAUTION Do not use the pump for the structural support of the piping system. Be certain the system components are properly supported to prevent stress on the pump parts. yy Suction and discharge connections should be flex- ible connections (such as hose), not rigid piped, and should be compatible with the substance being pumped. CAUTION Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for long periods of time. yy Disconnect air line from pump when system sits idle for long periods of time. CAUTION Use only genuine NORDSON replacement parts to assure compatible pressure rating and longest service life. NOTICE Install the pump in the vertical position. The pump may not prime properly if the balls do not check by gravity upon start-up. NOTICE RE-TORQUE ALL FASTENERS BEFORE OPERATION. Creep of housing and gasket materials may cause fasteners to loosen. Re-torque all fasteners to insure against fluid or air leakage. NOTICE Replacement warning labels are available upon request. WARNING = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. CAUTION = Hazards or unsafe practices which could result in minor personal injury, product or property damage. NOTICE = Important installation, operation or maintenance information. OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE 1604619-EN Page 3 of 8  Kynar® is a registered trademark of the Arkema Inc.  Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation   Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.   Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)  OPERATING INSTRUCTIONS yy Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is subject to “setting up” when not in use for a period of time. yy Disconnect the air supply from the pump if it is to be in- active for a few hours. yy The outlet material volume is governed not only by the air supply, but also by the material supply available at the inlet. The material supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse. MAINTENANCE yy This product is not intended to be repairable. However, some service items are available. yy Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly. yy Keep good records of service activity and include the pump in preventive maintenance program. yy At the end of its service life, please dispose of pump and contents properly. GENERAL DESCRIPTION The NORDSON diaphragm pump offers high volume delivery even at low air pressures, easy self priming and the ability to pump various viscosity materials. The pump is designed to correspond to the needs of the user by offering a variety of wetted parts configurations to handle almost any applica- tion. Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers. Flat checks insure a positive flow of fluid. Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand. It will build and maintain line pressure and will stop cycling once maxi- mum line pressure is reached (dispensing device closed) and will resume pumping as needed. The Acetal material used in this pump contains stainless steel fibers. It’s conductivity allows it to be connected to a suitable ground. A ground screw is provided for this. AIR AND LUBE REQUIREMENTS WARNING EXCESSIVE AIR PRESSURE. Can cause pump damage, personal injury or property damage. yy A filter capable of filtering out particles larger than 50 microns should be used on the air supply. In most ap- plications there is no lubrication required other than the “O” ring lubricant which is applied during assembly or repair. yy The pump, when fitted with flex checks, can be rotated 360° to suit the application. It may be mounted upside down or on the wall with no effect on suction lift or op- erating efficiency. The filter and regulator need to be ori- ented in a normal vertical direction to function properly. yy If lubricated air is present, make sure that it is compatible with the “O” rings and seals in the air motor section of the pump. INSTALLATION yy Apply PTFE tape or pipe sealant to threads upon assem- bly to prevent leakage. yy Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration. yy When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a “Check Valve” be installed at the air inlet.