Perma STAR VARIO Manuals

3/29/2016 perma STAR VARIO ­ Installation and Operation http://permausa.com/electromechanical/s2/star­vario­installation?tmpl=component&print=1&page= 1/3 | Print | STAR VARIO ­ Installation and Operation Installation & Servicing Tips 1. Always ensure that newly installed bearings are pre­packed with grease. 2. Pre­lubricate bearings using a grease gun to ensure that the point can receive grease freely.  Clean all fittings to prevent contamination. 3. Decide whether to direct or remote mount depending on access and safety considerations. 4. Do not exceed the recommended line dimensions. 5. Select the desired TIME and VOLUME settings for the application. 6. Assemble the lubricator: a) Seat the Drive Unit correctly onto the Lubricant Cartridge (you will feel it seat into the correct position).  Insert battery pack. b) Fit the Drive Cover and screw into position.  Do not overtighten ­ screw down firmly. c) Turn unit on and check that grease is being discharged. d) Firmly attach the support adaptor (B110/B111) for direct mount applications. e) Fit the protective cap (B700, B701, B702, or B703). 7. Write the date of installation on the lubricator and record the date of installation in the site maintenance scheduling system or keep a separate record. 8. Once installed the lubricator should be periodically inspected to check that accidental damage has not occurred.  Observe the LED signals and the position of the piston. 9. When changing­out empty lubricators, manually purge the bearing to ensure the lubrication conditions have not changed. Components B700 Protective Cap ­ STAR VARIO lubricators are supplied standard with the B700 protective cover.  Alternative covers are available for differing operating conditions. Drive Unit Cover ­ Forms part of the Drive Unit and incorporates the ON/OFF switch.  Connect to the lubricant cartridge and tighten firmly.  Do not over tighten. Battery Pack ­ A battery pack is supplied with every lubricant cartridge.  Always change the battery set when changing the lubricant cartridge. Drive Unit ­ Ensure the correct TIME and VOLUME settings for your application.  To assemble place the Drive Unit on top of the LC and seat correctly.  Then screw on the Drive Unit Cover. Lubricant Cartridge (LC) ­ Lubricant cartridges are filled with oils and greases.  Empty cartridges cannot be refilled.  The nozzle of the cartridge is 1/4" BSPM. B110/B111 Support Adapter ­ The support adapter accessory provides a durable connection between the LC and the point of lubrication.  It is recommended for all direct mount installations.  The support adapter is available in 1/4" and 1/8" Mnpt sizes.

The Expert in Lubrication Solutions Installation Guide perma STAR VARIO

The Expert in Lubrication Solutions Operating Instructions perma STAR VARIO perma-tec GmbH & Co. KG Hammelburger Str. 21 97717 EUERDORF GERMANY Tel.: +49 9704 609-0 [email protected] www.perma-tec.com 28/09/2017 · A01 · Art. No. 108316

15/11/2019 · A01 · Art. No. 108316 perma-tec GmbH & Co. KG Hammelburger Str. 21 97717 EUERDORF GERMANY Tel.: +49 9704 609-0 [email protected] www.perma-tec.com The Expert in Lubrication Solutions Operating Instructions perma STAR VARIO

2 1… 7 07/2019 01/2020 SET SET LC 60 120 250 LC 60 120 250 www.permausa.com perma STAR VARIO - Quick Start Guide 1. Predefi ne installation / Select lubricant, discharge period + connecting parts Remote mounting  for lube-points with vibration, limited mounting space, high temperature Direct mounting 2. Prepare lube-point Clean lube-point Remove grease fi tting For remote mounting: Prefi ll lube-point and any grease lines / connections (use the same grease that is contained in the lubrication system) For direct mounting: Prefi ll lube-point and any connecting parts (use the same grease that is contained in the lubrication system) Assembly Screw control unit onto LC unit until arrow lines up (see enlargement) Note activation / exchange date on label Remove plug 3. Activation / Installation of lubrication system Pressure check: Lube-point / all connecting parts (refer to perma STAR VARIO installation guide for details) Select discharge period 1 - 12 months Mounting bracket STAR Standard Duty 1-point G1/4 female (109663) Reducer G1/4 male x 1/4“ NPT female (901000) Reducer (will depend on grease fi tting size) Hose connector 1/4“ NPT male for hose iØ 3/8“ - push-on (901007) Heavy Duty hose up to 260 °F / 127 °C iØ 3/8“ black (901006) Hose connector 1/4“ NPT male for hose iØ 3/8“ - push-on (901007) Support fl ange STAR G1/4 male x G1/4 female (109420) Select LC unit 60, 120, 250 cc Average lubricant discharge chart (approximate) 2022/01 · Version: 1.3 · en · Art. No. 115018 Examples: Bearing lubrication Reducer Support fl ange STAR Add reducer, support fl ange and tubes (if required) Add sealant

perma STAR VARIO The Expert in Lubrication Solutions perma-tec GmbH & Co. KG Hammelburger Str. 21 97717 EUERDORF GERMANY Tel.: +49 9704 609-0 [email protected] www.perma-tec.com 18/05/2015 · A01 · Part no. 108316

perma STAR VARIO The Expert in Lubrication Solutions perma-tec GmbH & Co. KG Hammelburger Str. 21 97717 EUERDORF GERMANY Tel.: +49 9704 609-0 [email protected] www.perma-tec.com 13/11/2015 · A01 · Part no. 108316