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SERVICE STATION MANUAL
1
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Beverly Tourer 125
2
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INDEX OF TOPICS
5
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Dimensions and mass
9
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Tapered pin stamping
13
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Torque in Nm
14
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ENGINE SEALING RINGS
17
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Crankshaft/crankcase axial clearance (H):
18
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Slot packing system
19
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Compression ring 1st
20
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AGIP CITY HI TEC 4T
21
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Single battery charger
23
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Magnetic support for dial gauge
24
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Punch for fitting bearing on steering tube
25
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Driven pulley roller casing fitting punch
26
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Adaptor 28 x 30 mm
27
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Immobilizer check tester
28
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Piston fitting fork
29
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Pulley lock wrench
30
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Ø 24 mm adaptor
31
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Tool for fitting piston pin stops (200 - 250)
32
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15 mm diameter punch
33
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Driving pulley lock wrench
34
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* Check level every 3,000 km
36
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Checking the spark advance
37
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First threshold : 1 spark on 7
38
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SAE 80W/90 Oil that exceeds the requirements of
40
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To access the air filter:
41
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Change oil and replace filter as indicated in the
42
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This operation must be carried out with the en-
43
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Oil pressure warning light
44
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Checking the valve clearance
45
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- Look inside the expansion tank and check that
46
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Proceed as follows:
47
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THE BRAKING CIRCUIT LIQUID IS HYGROSCOPIC, AND
48
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- Operate on the screw indicated in order to aim
49
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- Check that the SAS valve plastic support is not
50
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The carburettor is dirty; fuel pump damaged
52
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Defective floating valve
53
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Excessive exhaust noise
54
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Inefficient braking system
55
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STEERING CONTROLS AND SUSPENSIONS
56
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9. Horn: remove the right footrest to reach it.
61
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21. Battery: remove the battery cover located in
64
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A = Immobilizer LED
65
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A. Ground points on the chassis: remove the left
66
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When the ignition switch is turned to «ON», the
67
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If the ignition system has not been programmed,
68
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The Immobilizer system is tested each time the
69
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- 3-flash code
70
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are measured, repair the cable harness or else re-
72
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With the control unit and HV coil connected, meas-
73
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2. Fuse No. 7
75
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If no voltage is detected, connect the multimeter
77
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The electrical system is equipped with:
80
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Protected circuits: Stop light, start-up circuit
81
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- Within 24 hours, recharge using the special bat-
83
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TURN INDICATOR SWITCH
86
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ELECTRONIC IGNITION DEVICE CONNECTOR
87
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MAGNETO FLYWHEEL - PICK-UP CONNEC-
88
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ELECTRIC FAN CONNECTOR
89
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Exhaust assy. Removal
91
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- Disconnect the battery.
92
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- Disconnect the coolant outlet pipes, remove the
93
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- Remove the engine-side swinging arm bolt.
94
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- To remove the transmission cover it is necessary
96
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Removing the driven pulley shaft bearing
97
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- Heat the roller and insert the bearing using the
98
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Removing the driven pulley
99
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- Using a feeler pin gauge and the magnetic base,
100
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Inspecting the clutch
101
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Removing the driven half-pulley bearing
102
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Inspecting the driven sliding half-pulley
103
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Refitting the driven pulley
104
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Inspecting the clutch spring
105
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- Check that the driving belt is not damaged.
107
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Inspecting the rollers case
108
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Refitting the driving pulley
109
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Removing the hub cover
111
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Removing the wheel axle bearings
112
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Refitting the wheel axle bearing
114
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Refitting the hub cover bearings
115
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Refitting the ub cover
116
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Refitting the stator
118
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Removing the starter motor
119
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Refitting the free wheel
121
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Refitting the starter motor
123
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Removing the timing system drive
124
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- Remove the camshaft control pulley with its
125
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Removing the cylinder head
126
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Removing the valves
127
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Inspecting the small end
128
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Inspecting the wrist pin
129
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Top piston ring - standard coupling clearance
130
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zes. They are also classified into 4 categories A-
131
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Removing the piston
132
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Refitting the piston rings
134
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Inspecting the cylinder head
135
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Inspecting the timing system components
136
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Inspecting the valve housings
137
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Inspecting the springs and half-cones
139
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Refitting the valves
140
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- Measure the internal diameter of each rocker
141
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Refitting the head and timing system components
142
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Slider screw 10 ÷ 14 Nm
143
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Assemble the limiting bell using the counterweight
144
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Before opening the engine crankcase, it is advis-
146
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Connecting rod axial clearance 0.20 - 0.50
147
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Inspecting the crankcase halves
149
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THE HEAD LUBRICATION CHANNEL IS PROVIDED WITH
150
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- The bushing housings in the crankcase are avail-
151
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LIEVED TO ALLOW BENDING DURING THE DRIVING
152
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Oil pressure check
155
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Crankshaft oil seals
156
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- Orientate the oil seal by inserting the bracket
157
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For 125 models, fit a new oil seal on the flywheel
158
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- Remove the oil pump by undoing the two screws
159
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- Check there are no signs of wear on the oil pump
160
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Removing the oil sump
161
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Refitting the oil sump
162
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- Switch the pump to pressure mode (PRES-
163
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the valve opens and the depression is suddenly
164
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- Remove the vacuum valve together with the di-
166
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- Remove the chamber with the accelerating
167
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-Remove the maximum nozzle.
168
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- Remove the sprayer.
169
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- Reassemble the spring with the pin lock.
174
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- Reassemble the filter with its clamp.
175
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Removing the front wheel
178
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* Either tool can be used.
179
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- Reinsert the spacer bushing on the brake disc
180
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- Remove the rear handlebar cover.
182
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- Support the fork leg properly, remove the main
183
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- Remove the circlip retaining the oil seal.
184
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- Check that hydraulic rod caulkings, the return
186
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- Fit the oil seal retaining circlip.
188
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- Remove the front wheel.
190
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ing surface of driven pulley spring (only pulley
191
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- Check the lower steering fifth wheel for wear.
194
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STEERING FIFTH WHEEL TRACK FITTING
196
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Soap-based lithium and zinc oxide grease con-
197
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- Install a new silent bloc, making sure it aligns
199
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- In order to check the clearance of the swinging
200
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- Using an appropriate tool plant new roller cas-
201
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5. Screw on and tighten part 5 to the prescribed
202
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- Remove the exhaust silencer.
204
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Locking torques (N*m)
209
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Loctite 243 medium-strength threadlock
213
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To fit, proceed as follows:
214
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020329Y MityVac vacuum-operated pump
215
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Front brake pump
216
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Fluid cooling circuit
219
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Carburettor heating circuit
220
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- Wait until only coolant comes out of the rubber
221
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- Remove the saddle by loosening the three re-
223
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Rear handlebar cover
224
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Frame central cover
226
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- Remove the central frame cover, then unscrew
227
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- Disconnect the saddle closing mechanism.
228
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Removing the ignition key-switch when on *lock*
229
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- Remove the central cover.
230
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- Reach the inspection compartment inside the
232
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- Remove the shield back plate.
233
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- Remove the retaining screw of the cable lead
234
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- Undo the four screws indicated and remove the
235
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- Cold start
239
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- Check tyre pressures
240
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Engine from frame - Removal and re-
242
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Crankcase halves gasket - Replace-
243
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Crankshaft - Replacement
244
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Cylinder-Piston - Replacement
245
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Cylinder head assy.
246
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Rocker arms support assy.
247
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Cylinder head cover
248
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Oil filter - Replacement
249
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Clutch - Replacement
250
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PUMP - OIL SUMP UNIT
251
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Final gear assy.
252
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rear-view half-pulley - Replacement
253
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Transmission cover bearing - Re-
254
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MAGNETO FLYWHEEL AND SECONDARY AIR
255
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Flywheel - Replacement
256
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Intake manifold - Replacement
257
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Muffler - Replacement
258
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Air filter - Replacement/Cleaning
259
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Chassis - Replacement
260
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CENTRE AND SIDE STANDS
261
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LEGSHIELD - SPOILER
262
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Rear side panels - Replacement
263
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MATS AND COVERS
264
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Legshield rear section - Remov. and
265
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FRONT AND REAR MUDGUARDS
267
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Tank float - Replacement
268
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REAR SHOCK ABSORBER
269
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Steering column bearings
270
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Front handlebar covers - Replace-
271
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Throttle grip - Replacement
272
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Swinging arm - Engine-chassis con-
273
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Front brake piping - Replacement
274
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Saddle - Replacement
275
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Odometer - Replacement
276
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Luggage rack - Replacement
277
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Key switch - Replacement
278
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Turn signal lights
279
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TURN INDICATOR LIGHTS
280
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Front wheel axle - Replacement
281
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Rear wheel - Replacement
282
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Starter motor - Replacement
283
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Fuel pump - Replacement
284
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Battery - Replacement
286
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Electrical system - Replacement
287
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Odometer transmission assembly -
288
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Rear side fairings
289
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Radiator thermal switch - Replace-
290
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Secondary air box
291
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Air filter: 41, 231
292
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Tank: 233, 268
293