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msx 110
msx 150
Four Stroke Personal Watercraft Service Manual
Hull and Body Systems
Specifications / Components / Teardown and Rebuilding / Inspection
General Information
Model Information / Safety Warnings / General Information
Maintenance
Periodic Maintenance Tables / Maintenance Procedures
Propulsion System
Specifications / Components / Teardown and Rebuilding / Inspection
Engine Removal and Installation
Specifications / Removal and Installation
Engine Disassembly, Inspection and Re--Assembly
Specifications / Components / Testing / Troubleshooting / Teardown
Fuel / Ignition / Exhaust Systems
Specifications / Components / Testing / Troubleshooting
1
2
3
4
5
6
7
8
Electrical System
Specifications / NGI Gauge / System Interface Box / Starter Motor / Components
Table of Contents
1
MSX 110 / 150 Service Manual
General Information
PWC Identification Numbers
1.1
2004 PWC Publication Part Numbers
1.2
Service Guidelines / Safety Warnings
1.3
MSX 110 General Information
1.4 -- 1.5
MSX 150 General information
1.6 -- 1.7
Standard Torque Specifications
1.8
Decimal Equivalent Chart
1.9
Conversion Chart
1.10
Tap Drill Sizes
1.11
Service Tools
1.12 -- 1.13
P
L
E
1
2
3
4
5
6
7
8
9
10
11
12
Universal
Manufacture
I.D.
Sequential Serial Numbers
(Alphanumeric)
Certification
Month
Certification
Year
Model
Decade
Model
Year
HIN (Boarding Platform)
HIN (Inside Engine Compartment)
HIN (Boarding Platform)
HIN (Inside Engine Compartment)
EMISSIONS DECAL
ENGINE SERIAL NUMBER DECAL
GENERAL INFORMATION
1.3
2004 Four Stroke PWC Service Manual
2004 PWC Identification Numbers
The engine I.D. number and hull I.D. number are used to register the watercraft. They are unique numbers that
distinguish each watercraft from others of the same model.
If the watercraft is ever stolen these numbers will help identify it. The owner should keep a record of these num-
bers in a place other than the watercraft.
Month Code: A = January; B = February; etc.
Year Of Manufacture: 4 = 2004
