Powernail 445FS Manuals

Read this manual before you use this Stapler. Follow all safety warnings and instructions. Do not attempt any disassembly or repairs while the air line is connected. Always disconnect the air line fi rst. Do not use excessive unregulated air pressure. If you are uncertain about the operation of the Stapler, call us directly a 1-800-323-1653 for assistance or contact the closest Powernail® Dealer for help. Please retain this information for future reference. WARNING REV 9.08 Operation and Maintenance Manual Models 445FS Pneumatic PowerStapler™ POWERNAIL® CO. 1300 Rose Road, Lake Zurich, IL 60047 Phone: 1-800-323-1653 Website: http://www.powernail.com 2 TO PREVENT ACCIDENTAL INJURIES: DESCRIPTION The Powernailer® Model 445 FS Mallet Actuated Pneumatic Stapler is the latest model designed to bring Powernail quality to a pneumatic Stapler. For those looking for the ease of use of a pneumatic tool, the Powernailer Model 445FS—designed for use with 1-1/2”, 1-3/4” and 2” PowerStaples®—provides several distinct advantages. Like our Model 45 and 445, the Model 445FS can staple down 1/2”, 3/4” and 33/32” tongue and groove hardwood fl ooring through the use of easy-to-change, no-mar adapter plates. To use the Model 445FS, simply snug up the fl ooring with the rubber mallet, pull the safety trigger and tap the plunger with the rubber capped mallet end and let the Stapler drive and set the staple at the correct 45 degree angle. For a superior pneumatic Stapler, look to the company that has been the industry’s quality leader for over 50 years, POWERNAIL® COMPANY, INCORPORATED. Always wear approved front and side EYE PROTECTION when operating this Stapler. Others in the work area should also wear front and side EYE PROTECTION. Eye protection will help guard against fl ying staples and debris, which could cause severe eye injury. EAR PROTECTION may be required to prevent hearing damage when there are high noise levels in the work area. Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the Stapler is not in use. Never attach the female end of a quick disconnect to the Stapler. This will trap air inside the Stapler and permit it to be discharged. Only the unrestricted male connection should be attached to the Stapler. Use only regulated compressed air, do not use bottled gases of any kind to power this Stapler. Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur. Excess air pressure can cause the Stapler to explode. THE TRIGGER IS A SAFETY DEVICE and should only be pulled when the Stapler is in proper position on the work surface and before the plunger is struck with the mallet. Do not tie or tape down the safety trigger as the Stapler could discharge if dropped on the plunger. The Stapler will not fi re unless the trigger is pulled before the mallet blow. Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Stapler body. It will severely damage the mechanism and the Stapler. Use the mallet to rack the wood strip, not the Stapler. DO NOT USE THE METAL END OF THE MALLET TO STRIKE THE PLUNGER, use the rubber capped end only. Never place any part of the body in the discharge path of the Stapler when air is connected to the Stapler. Always make sure Stapler is empty of staples before connecting air hose so as to prevent any accidental discharge from occurring. Never leave the Stapler unattended while it is connected to an air supply. WARNING Whenever air is connected to the Stapler, keep body parts away from the staple discharge path. Disconnect the air line before making adjustments or repairs on the Stapler. Only connect air to an unloaded Stapler so as to prevent accidental discharge. Consult the drawing for the appropriate adapter pad to use with the thickness of fl ooring you are installing. Rack the fl ooring into place with the rubber end of the mallet supplied with the Stapler Place the Stapler Adapter Foot on the tongued edge of the fl ooring strip to be stapled. Be sure the Adapter Foot is pressed tightly against the edge of the fl ooring strip above the tongue. Be sure fl ooring strips are racked tightly. Pull the Safety Trigger and tap the Stapler Plunger Rubber Cap with the rubber capped end of the mallet to discharge the Stapler. WARNING It is not necessary to hit the Stapler hard to activate it. Never hit the Stapler with excessive force or with the metal end of the mallet, this will damage the Stapler. Never use the Safety Trigger interlock to lock up the plunger and rack the wood with blows to the Stapler body. This will severely damage the safety mechanism and Stapler. This abuse and damage is not covered by the warranty. Before each use check all screws to be sure they are tight. Shock and vibration can loosen screws. Do not over tighten any screw. AIR SUPPLY: The air must be clean and dry. Dirty and/or wet air will damage the Stapler. A combination fi lter- regulator-lubricator is required for proper Stapler performance and should be placed close to the Stapler per manufacturers’ recommendations. Drywall Dust: • Using Pneumatic PowerStapler in drywall dust conditions will dramatically decrease the life of the Stapler. • Drywall dust is abrasive, when cycled through the Stapler it will cause excessive wear. Fill the lubricator with a high-quality Air Tool Oil. Adjust the lubricator to the manufacturers’ recommendations. Do not over oil the Stapler, as excess oil will be discharged with the spent air and could stain the wood fl ooring, walls or furnishings. We will not be responsible for oil stains. WARNING Detergent oil is not recommended and may damage the seals. Consult the fi lter regulator lubricator manufacturer’s recommendations for proper operation, settings and unit maintenance. The air source must continuously deliver 100 to 120 psi and 3-1/2 cubic feet of air per minute to operate the Stapler Connect a 1/4” minimum internal diameter and clean air hose to the Stapler. Be sure the air regulator is set at 90 psi. If the staple is not countersunk below the surface of the wood, turn up the air pressure, but not over 120 psi. Check for air supply leaks that waste air and starve the Stapler of air thereby reducing its performance. There should be no orifi ce smaller than 1/4” in the air path between the Regulator and the Stapler. LUBRICATION: If you do not use an in line lubricator, you must lubricate the Stapler manually. The frequency of lubrication is dependent upon the duty cycle of the Stapler. Continuous duty requires more frequent oiling than intermittent duty. At least every eight (8) hours place two to four drops of Air Tool Oil, supplied with your Stapler, into the disconnected air line male connector attached to the Stapler. WARNING Do not over lubricate the Stapler, excess oil mist or drops will be vented with spent air when over lubricated. Excess oil could stain the wood fl ooring, walls or furnishings. Dry fi re the Stapler, without nails, to purge excess oil, before you begin to staple down fl ooring. We will not be responsible for oil stains. Before storing the Stapler, lubricate and cycle the Stapler in insure internal parts are oil protected from corrosion. 3 OPERATION Read these instructions carefully before you use the Stapler.

Read this manual before you use this Stapler. Follow all safety warnings and instructions. Do not attempt any disassembly or repairs while the air line is connected. Always disconnect the air line first. Do not use excessive unregulated air pressure. If you are uncertain about the operation of the Stapler, call us directly a 1-800-323-1653 for assistance or contact the closest Powernail® Dealer for help. Please retain this information for future reference. WARNING REV 03.09 Operation and Maintenance Manual Models 445FS Pneumatic PowerStapler™ POWERNAIL® CO. 1300 Rose Road, Lake Zurich, IL 60047 Phone: 1-800-323-1653 Website: http://www.powernail.com For this parts list and other Powernailer schematics, please visit the Powernail Parts Store at http://www.powernail.com 2 TO PREVENT ACCIDENTAL INJURIES: DESCRIPTION The PowerStapler® Model 445 FS Mallet Actuated Pneumatic Stapler is designed to bring Powernail quality to a pneumatic stapler. For those looking for the ease of use of a pneumatic tool, the Powernailer Model 445FS provides several distinct advantages. Like our Model 45 and 445, the Model 445FS can staple down 1/2”, 3/4” and 33/32” tongue and groove hardwood flooring through the use of easy-to-change, no-mar adapter plates. The Model 445FS stapler is designed for use with 1-1/2”, 1-3/4” and 2” PowerStaples®. To use the Model 445FS, simply snug up the flooring with the rubber mallet, pull the safety trigger and tap the plunger with the rubber capped mallet end and let the Stapler drive and set the staple at the correct 45 degree angle. Always wear approved front and side EYE PROTECTION when operating this Stapler. Others in the work area should also wear front and side EYE PROTECTION. Eye protection will help guard against flying staples and debris, which could cause severe eye injury. EAR PROTECTION may be required to prevent hearing damage when there are high noise levels in the work area. Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the Stapler is not in use. Never attach the female end of a quick disconnect to the Stapler. This will trap air inside the Stapler and permit it to be discharged. Only the unrestricted male connection should be attached to the Stapler. Use only regulated compressed air, do not use bottled gases of any kind to power this Stapler. Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur. Excess air pressure can cause the Stapler to explode. THE TRIGGER IS A SAFETY DEVICE and should only be pulled when the Stapler is in proper position on the work surface and before the plunger is struck with the mallet. Do not tie or tape down the safety trigger as the Stapler could discharge if dropped on the plunger. The Stapler will not fire unless the trigger is pulled before the mallet blow. Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Stapler body. It will severely damage the mechanism and the Stapler. Use the mallet to rack the wood strip, not the Stapler. DO NOT USE THE METAL END OF THE MALLET TO STRIKE THE PLUNGER, use the rubber capped end only. Never place any part of the body in the discharge path of the Stapler when air is connected to the Stapler. Always make sure Stapler is empty of staples before connecting air hose so as to prevent any accidental discharge from occurring. Never leave the Stapler unattended while it is connected to an air supply. For Step-by-Step Videos and Instructions, Visit our Web Site at: www.Powernail.com For a superior pneumatic Stapler, look to the company that has been the industry’s quality leader for over 50 years, POWERNAIL® COMPANY, INCORPORATED. WARNING Whenever air is connected to the Stapler, keep body parts away from the staple discharge path. Disconnect the air line before making adjustments or repairs on the Stapler. Only connect air to an unloaded Stapler so as to prevent accidental discharge. Consult the drawing for the appropriate adapter pad to use with the thickness of flooring you are installing. Rack the flooring into place with the rubber end of the mallet supplied with the Stapler Place the Stapler Adapter Foot on the tongued edge of the flooring strip to be stapled. Be sure the Adapter Foot is pressed tightly against the edge of the flooring strip above the tongue. Be sure flooring strips are racked tightly. Pull the Safety Trigger and tap the Stapler Plunger Rubber Cap with the rubber capped end of the mallet to discharge the Stapler. WARNING It is not necessary to hit the Stapler hard to activate it. Never hit the Stapler with excessive force or with the metal end of the mallet, this will damage the Stapler. Never use the Safety Trigger interlock to lock up the plunger and rack the wood with blows to the Stapler body. This will severely damage the safety mechanism and Stapler. This abuse and damage is not covered by the warranty. Before each use check all screws to be sure they are tight. Shock and vibration can loosen screws. Do not over tighten any screw. AIR SUPPLY: The air must be clean and dry. Dirty and/or wet air will damage the Stapler. A combination filter-regulator-lubricator is required for proper Stapler performance and should be placed close to the Stapler per manufacturers’ recommendations. Drywall Dust: • Using Pneumatic PowerStapler in drywall dust conditions will dramatically decrease the life of the Stapler. • Drywall dust is abrasive, when cycled through the Stapler it will cause excessive wear. Fill the lubricator with a high-quality Air Tool Oil. Adjust the lubricator to the manufacturers’ recommendations. Do not over oil the Stapler, as excess oil will be discharged with the spent air and could stain the wood flooring, walls or furnishings. We will not be responsible for oil stains. WARNING Detergent oil is not recommended and may damage the seals. Consult the filter regulator lubricator manufacturer’s recommendations for proper operation, settings and unit maintenance. The air source must continuously deliver 100 to 120 psi and 3-1/2 cubic feet of air per minute to operate the Stapler Connect a 1/4” minimum internal diameter and clean air hose to the Stapler. Be sure the air regulator is set at 90 psi. If the staple is not countersunk below the surface of the wood, turn up the air pressure, but not over 120 psi. Check for air supply leaks that waste air and starve the Stapler of air thereby reducing its performance. There should be no orifice smaller than 1/4” in the air path between the Regulator and the Stapler. 3 OPERATION Read these instructions carefully before you use the Stapler.

Models 445FS Pneumatic PowerStapler™ POWERNAIL® CO. rev. 2012.10.12 OPERATION AND MAINTENANCE MANUAL MANUAL DE OPERACION Y DE MANTENIMIENTO MANUEL D’INSTRUCTIONS ET D’ENTRETIEN Read this manual before you use this PowerStapler®. Follow all safety warnings and instructions. If you are uncertain about the operation of the stapler, call us directly at 1-800-323-1653 for assistance or contact the closest Powernail Dealer for help. Please retain this information for future reference. WARNING 2 The PowerStapler® Model 445FS Mallet Actuated Pneumatic Stapler is designed to bring Powernail quality to a pneumatic stapler. For those looking for ease of use in a pneumatic tool, the PowerStapler Model 445FS provides several distinct advantages. The Model 445FS can staple 3/4” flooring down to 1/2” tongue and groove hardwood flooring through the use of easy-to-change, no-mar adapter plates. The Model 445FS is designed for use with 1-1/2”, 1-3/4” and 2” PowerStaples®. INTRODUCTION INDEX LIMITED WARRANTY POWERNAIL® Company, Inc. warrants to its customer, and to the first end-use purchaser of POWERNAIL flooring nailers purchased from an authorized POWERNAIL distributor, that each serialized manufactured nailer by POWERNAIL®, for a period of 12 months from the date of purchase, and with respect to the nailer/stapler body (specifically Models 200, 445, and 50P), for a period of 10 years from date of purchase, (“warranty period”); shall be free of defects in materials and workmanship and will meet POWERNAIL’s specifications in effect at the time of Product shipment. POWERNAIL will repair or replace, at its option, any Powernailer® that does not conform to this warranty. Claims must be made no later than fifteen (15) days after the end of the warranty period. POWERNAIL will perform all repair or replacements itself or through its authorized contractors. POWERNAIL is not responsible for shipping, labor or other direct or indirect costs. Damage caused by abuse, misuse, unusual or excessive wear is excluded. Repair or modification of the Products by unauthorized parties will void this warranty. The customer is responsible for returning Products to POWERNAIL for verification of nonconformance. Warranties for Products not manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the manufacturer of such product that are assignable to customer. THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS, EXPRESS OR IMPLIED. THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED. IN NO EVENT SHALL POWERNAIL’S LIABILITY FOR A WARRANTY CLAIM EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING PRODUCT, REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION. Index..................................... 2 Warranty............................... 2 Safety Instructions................ 3 Operating Instructions.......... 4 Parts & Service.................... 4-7 Drive Blade Change ............ 5 Seal Replacement................ 5-7 Parts List.............................. 8-9 Seal Locations Diagram....... 10 Schematic ........................... 11 Safety Labels........................ 12 Troubleshooting Chart......... 13 Depth Chart.......................... 14 Accessory Products.............. 15 Powernail Company Info...... 16 3 SAFETY INSTRUCTIONS Always use approved SAFETY GLASSES and EAR PROTECTION when operating this stapler. The operator and others in the work area should always wear approved FRONT and SIDE eye protection when operating this stapler. Eye protection will help guard against flying staples and debris, which could cause severe eye injury. EYE AND EAR PROTECTION should be used to prevent hearing damage when there are high noise levels in the work area. ALWAYS use ear plugs with a noise reduction rated at 29 db or highter at a construction site. Stapler noise ratings are at LPA-1sd=90.6, LWA-1sd=99.3 and LPA-1s,1m=86.3. Stapler vibration rating: m/s2=3.05. Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the stapler is not in use. Do not use on scaffolding or ladders and disconnect stapler from air supply when transporting between installation areas. Never attach the female end of a quick disconnect to the stapler. This will trap air inside the Stapler and permit it to be discharged. Only the unrestricted male connection should be attached to the Stapler. Stapler requires an air source that can continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute for operation. Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur. Excess air pressure can cause the Stapler to explode. To prevent fire or explosion, use only regulated compressed air—do not use bottled gases of any kind (no oxygen or combustible gasses) to power this Stapler. Stapler is intended for use installing wood flooring and is not to be used for purposes not specified in the operations manual. The trigger is a safety device and should only be pulled when the Stapler is in proper Position on the work surface and before the plunger is struck with the mallet. Do not tie or tape down the safety trigger as the Stapler could discharge if dropped on the plunger. The Stapler will not fire unless the trigger is pulled before the mallet blow. Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Stapler body. It will severely damage the Mechanism and the Stapler. Use the mallet to rack the wood strip, not the Stapler. Do not use any nails other than Powernail Powercleats Nails which are specifically designed for use in any Powerstapler. Powercleats Nails are available in various lengths. Contact your Powernail Dealer for Powercleats Nails. Use only Powernail replacement parts in the repair or maintenance of this stapler. Parts or repair services are available from the manufacturer or from agents authorised by the manufacturer. Repairs should be carried out only by trained service personel in the field of fastener driving tools who will observe proper safety controls while performing maintenace. Service personel should be qualified to to asses the safe working condition of fastener driving tools. Never place any part of the body in the discharge path of the Stapler when air is connected to the Stapler. Always make sure Stapler is empty of cleats before connecting air hose so as to prevent any accidental discharge from occurring. Never leave the Stapler unattended while it is connected to an air supply. Whenever air is connected to the Stapler, keep body parts away from the nail discharge path. Disconnect the air line before making adjustments or repairs on the Stapler. Only connect air to an unloaded Stapler so as to prevent accidental discharge. POWERNAIL COMPANY, INC. 1300 Rose Road, Lake Zurich, IL 60047 US Phone: 1-800-323-1653 OR 847-847-3000 www.powernail.com frequency of lubrication is dependent upon the duty cycle of the Stapler. Continuous duty requires more frequent oiling than intermittent duty. At least every eight (8) hours place two to four drops of Air Tool Oil, supplied with your Stapler, into the disconnected air line male connector attached to the Stapler. WARNING: Do not over lubricate the Stapler, excess oil mist or drops will be vented with spent air when over lubricated. Excess oil could stain the wood flooring, walls or furnishings. Dry fire the Stapler, without staples, to purge excess oil, before you begin to staple down flooring. Before storing the Stapler, lubricate and cycle the Stapler in insure internal parts are oil protected from corrosion. WARNING: Detergent oil is not recommended and may damage the seals. TO LOAD MODEL 445 XLL, LL or SL: Place up to two sticks (200 Powercleats) into the Staple Channel feed slot. Pull back the spring loaded Staple Pusher over the staples until it contacts the last staple and slowly release the Staple Pusher. TO LOAD MODEL 445 XLS, LS or SS: Place one stick (100 Powercleats) into the Staple Channel feed slot. TO LOAD MODEL 445 SN: Place 1/2 stick (50 Powercleats) into the Staple Channel feed slot. TO UNLOAD: To remove staples from the Staple Channel, pull the two round knobs on the Staple Pusher together. This will clear it from the staple path. Then turn the Stapler over so the staples slide out of the channel. PARTS & SERVICE: When ordering parts include the part number, part description, PowerStapler model and serial number. Be sure to state the quantity of the part(s) required. Contact your Powerstaple Dealer for the necessary parts. WARNING: Never work on the Stapler if the air line is attached. Always disconnect the air line from the Stapler first. 4 Consult the staple depth chart for the appropriate adapter pad to use with the thickness of flooring you are installing and the selection of Powercleat® length. Rack the flooring into place with the rubber end of the mallet supplied with the Stapler Place the Stapler Adapter Foot on the tongue-edge of the flooring strip to be stapleed. Be sure the Adapter Foot is pressed tightly against the edge of the flooring strip above the tongue. Be sure flooring strips are racked tightly. Pull the Safety Trigger and tap the Stapler Plunger Rubber Cap with the rubber capped end of the mallet to discharge the Stapler. WARNING: It is not necessary to hit the Stapler hard to activate it. Never hit the Stapler with excessive force or with the metal end of the mallet, this will damage the Stapler. DO NOT USE THE METAL END OF THE MALLET TO STRIKE THE PLUNGER, use the rubber capped end only. Never use the Safety Trigger interlock to lock up the plunger and rack the wood with blows to the Stapler body. This will severely damage the safety mechanism and Stapler. This abuse and damage is not covered by the warranty. Before each use, check all screws to be sure they are tight. Shock and vibration can loosen screws. Do not over tighten any screw. AIR SUPPLY: The air must be clean and dry. Dirty and/or wet air will damage the Stapler. Drywall Dust: • Using Pneumatic PowerStaplers in drywall dust conditions will dramatically decrease the life of the Stapler. • Drywall dust is abrasive, when cycled through the Stapler it will cause excessive wear. The air source must continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute to operate the Stapler. For operation, connect a 1/4” minimum internal diameter and clean air hose to the Stapler. Be sure the air regulator is set at 90 psi. If the staple is not countersunk below the surface of the wood, turn up the air pressure, but not over 110 psi. Check for air supply leaks that waste air and starve the Stapler of air thereby reducing its performance. There should be no orifice smaller than 1/4” in the air path between the Regulator and the Stapler. LUBRICATION: You must lubricate the Stapler manually. The OPERATING INSTRUCTIONS

Powernail® Model 445FS STAPLER with Power Roller POWERNAIL® CO. OPERATION AND MAINTENANCE MANUAL MANUAL DE OPERACION Y DE MANTENIMIENTO MANUEL D’INSTRUCTIONS ET D’ENTRETIEN Read this manual before you use this PowerStapler®. Follow all safety warnings and instructions. If you are uncertain about the operation of the stapler, call us directly at 1-800-323-1653 for assistance or contact the closest Powernail Dealer for help. Please retain this information for future reference. WARNING 445FS Power Roller REV 2013.10.15 2 The Model 445FS Stapler with Power Roller is a state-of-the-art pneumatic Powerstapler® designed to bring fl exibility and speed to tongue & groove fl ooring installation. The Model 445FS Power Roller is designed for use with 2", 1-3/4" and 1-1/2" (15.5 gage) Powerstaples® nails and can nail down from 3/4" to 5/8" tongue and groove hardwood fl ooring. For superior pneumatic fl ooring tools, look to the company that has been the industry’s leader in quality—POWERNAIL® COMPANY, INC. INTRODUCTION INDEX LIMITED WARRANTY POWERNAIL® Company, Inc. warrants to its customer, and to the fi rst end-use purchaser of POWERNAIL fl ooring nailers purchased from an authorized POWERNAIL distributor, that each serialized manufactured nailer by POWERNAIL®, for a period of 12 months from the date of purchase, and with respect to the nailer/stapler body (specifi cally Models 200, 445, and 50P), for a period of 10 years from date of purchase, (“warranty period”); shall be free of defects in materials and workmanship and will meet POWERNAIL’s specifi cations in eff ect at the time of Product shipment. POWERNAIL will repair or replace, at its option, any Powernailer® that does not conform to this warranty. Claims must be made no later than fi fteen (15) days after the end of the warranty period. POWERNAIL will perform all repair or replacements itself or through its authorized contractors. POWERNAIL is not responsible for shipping, labor or other direct or indirect costs. Damage caused by abuse, misuse, unusual or excessive wear is excluded. Repair or modifi cation of the Products by unauthorized parties will void this warranty. The customer is responsible for returning Products to POWERNAIL for verifi cation of nonconformance. Warranties for Products not manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the manufacturer of such product that are assignable to customer. THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS, EXPRESS OR IMPLIED. THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED. IN NO EVENT SHALL POWERNAIL’S LIABILITY FOR A WARRANTY CLAIM EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING PRODUCT, REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION. Index..................................... 2 Warranty............................... 2 Safety Instructions................ 3 Operating Instructions.......... 4 Parts & Service.................... 5-7 Drive Blade Change.............. 6 Seal Replacement................. 6-7 Parts List.............................. 8-9 Seal Locations Diagram....... 10 Schematic ........................... 11 Safety Labels........................ 12 Troubleshooting Chart......... 13 Depth Chart.......................... 14 Powernail Company Info...... 15 Accessory Products.............. 16 3 SAFETY INSTRUCTIONS Always use approved SAFETY GLASSES and EAR PROTECTION when operating this stapler. The operator and others in the work area should always wear approved FRONT and SIDE eye protection when operating this stapler. Eye protection will help guard against fl ying staples and debris, which could cause severe eye injury. EYE AND EAR PROTECTION should be used to prevent hearing damage when there are high noise levels in the work area. ALWAYS use ear plugs with a noise reduction rated at 29 db or highter at a construction site. Stapler noise ratings are at LPA-1sd=90.6, LWA-1sd=99.3 and LPA-1s,1m=86.3. Stapler vibration rating: m/s2=3.05. Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the stapler is not in use. Do not use on scaff olding or ladders and disconnect stapler from air supply when transporting between installation areas. Never attach the female end of a quick disconnect to the stapler. This will trap air inside the Stapler and permit it to be discharged. Only the unrestricted male connection should be attached to the Stapler. Stapler requires an air source that can continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute for operation. Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur. Excess air pressure can cause the Stapler to explode. To prevent fi re or explosion, use only regulated compressed air—do not use bottled gases of any kind (no oxygen or combustible gasses) to power this Stapler. Stapler is intended for use installing wood fl ooring and is not to be used for purposes not specifi ed in the operations manual. The trigger is a safety device and should only be pulled when the Stapler is in proper Position on the work surface and before the plunger is struck with the mallet. Do not tie or tape down the safety trigger as the Stapler could discharge if dropped on the plunger. The Stapler will not fi re unless the trigger is pulled before the mallet blow. Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Stapler body. It will severely damage the Mechanism and the Stapler. Use the mallet to rack the wood strip, not the Stapler. Do not use any nails other than Powernail Powercleats Nails which are specifi cally designed for use in any Powerstapler. Powercleats Nails are available in various lengths. Contact your Powernail Dealer for Powercleats Nails. Use only Powernail replacement parts in the repair or maintenance of this stapler. Parts or repair services are available from the manufacturer or from agents authorised by the manufacturer. Repairs should be carried out only by trained service personel in the fi eld of fastener driving tools who will observe proper safety controls while performing maintenace. Service personel should be qualifi ed to to asses the safe working condition of fastener driving tools. Never place any part of the body in the discharge path of the Stapler when air is connected to the Stapler. Always make sure Stapler is empty of cleats before connecting air hose so as to prevent any accidental discharge from occurring. Never leave the Stapler unattended while it is connected to an air supply. Whenever air is connected to the Stapler, keep body parts away from the nail discharge path. Disconnect the air line before making adjustments or repairs on the Stapler. Only connect air to an unloaded Stapler so as to prevent accidental discharge. POWERNAIL COMPANY, INC. 1300 Rose Road, Lake Zurich, IL 60047 US Phone: 1-800-323-1653 OR 847-847-3000 www.powernail.com

Models 445FS Pneumatic PowerStapler™ rev. 2019.04.09 OPERATION AND MAINTENANCE MANUAL MANUAL DE OPERACION Y DE MANTENIMIENTO MANUEL D’INSTRUCTIONS ET D’ENTRETIEN Read this manual before you use this PowerStapler®. Follow all safety warnings and instructions. If you are uncertain about the operation of the stapler, call us directly at 1-800-323-1653 for assistance or contact the closest Powernail Dealer for help. Please retain this information for future reference. WARNING POWERNAIL® CO. 2 The PowerStapler® Model 445FS Mallet Actuated Pneumatic Stapler is designed to bring Powernail quality to a pneumatic stapler. For those looking for ease of use in a pneumatic tool, the PowerStapler Model 445FS provides several distinct advantages. The Model 445FS can staple 3/4” fl ooring down to 1/2” tongue and groove hardwood fl ooring through the use of easy-to-change, no-mar adapter plates. The Model 445FS is designed for use with 1-1/2”, 1-3/4” and 2” PowerStaples®. INTRODUCTION INDEX LIMITED WARRANTY POWERNAIL® Company, Inc. warrants to its customer, and to the fi rst end-use purchaser of POWERNAIL fl ooring nailers purchased from an authorized POWERNAIL distributor, that each serialized manufactured nailer by POWERNAIL®, for a period of 12 months from the date of purchase, and with respect to the nailer/stapler body (specifi cally Models 200, 445, and 50P), for a period of 10 years from date of purchase, (“warranty period”); shall be free of defects in materials and workmanship and will meet POWERNAIL’s specifi cations in eff ect at the time of Product shipment. POWERNAIL will repair or replace, at its option, any Powernailer® that does not conform to this warranty. Claims must be made no later than fi fteen (15) days after the end of the warranty period. POWERNAIL will perform all repair or replacements itself or through its authorized contractors. POWERNAIL is not responsible for shipping, labor or other direct or indirect costs. Damage caused by abuse, misuse, unusual or excessive wear is excluded. Repair or modifi cation of the Products by unauthorized parties will void this warranty. The customer is responsible for returning Products to POWERNAIL for verifi cation of nonconformance. Warranties for Products not manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the manufacturer of such product that are assignable to customer. THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS, EXPRESS OR IMPLIED. THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED. IN NO EVENT SHALL POWERNAIL’S LIABILITY FOR A WARRANTY CLAIM EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING PRODUCT, REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION. Index..................................... 2 Warranty............................... 2 Safety Instructions................ 3 Powernail Company Info...... 3 Operating Instructions.......... 4-5 Parts & Service.................... 4-7 Drive Blade Change ............ 5 Seal Replacement................ 5-7 Parts List.............................. 8-9 Seal Locations Diagram....... 10 Schematic ........................... 11 Safety Labels........................ 12 Troubleshooting Chart......... 13 Depth Chart.......................... 14 Fasteners............................. 15 Accessory Products.............. 16 3 SAFETY INSTRUCTIONS Always use approved SAFETY GLASSES and EAR PROTECTION when operating this stapler. The operator and others in the work area should always wear approved FRONT and SIDE eye protection when operating this stapler. Eye protection will help guard against fl ying staples and debris, which could cause severe eye injury. EYE AND EAR PROTECTION should be used to prevent hearing damage when there are high noise levels in the work area. ALWAYS use ear plugs with a noise reduction rated at 29 db or highter at a construction site. Stapler noise ratings are at LPA-1sd=90.6, LWA-1sd=99.3 and LPA-1s,1m=86.3. Stapler vibration rating: m/s2=3.05. Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the stapler is not in use. Do not use on scaff olding or ladders and disconnect stapler from air supply when transporting between installation areas. Never attach the female end of a quick disconnect to the stapler. This will trap air inside the Stapler and permit it to be discharged. Only the unrestricted male connection should be attached to the Stapler. Stapler requires an air source that can continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute for operation. Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur. Excess air pressure can cause the Stapler to explode. To prevent fi re or explosion, use only regulated compressed air—do not use bottled gases of any kind (no oxygen or combustible gasses) to power this Stapler. Stapler is intended for use installing wood fl ooring and is not to be used for purposes not specifi ed in the operations manual. Do not use any nails other than Powernail Powercleats Nails which are specifi cally designed for use in any Powerstapler. Powercleats Nails are available in various lengths. Contact your Powernail Dealer for Powercleats Nails. Use only Powernail replacement parts in the repair or maintenance of this stapler. Parts or repair services are available from the manufacturer or from agents authorised by the manufacturer. Repairs should be carried out only by trained service personel in the fi eld of fastener driving tools who will observe proper safety controls while performing maintenace. Service personel should be qualifi ed to to asses the safe working condition of fastener driving tools. Never place any part of the body in the discharge path of the Stapler when air is connected to the Stapler. Always make sure Stapler is empty of cleats before connecting air hose so as to prevent any accidental discharge from occurring. Never leave the Stapler unattended while it is connected to an air supply. Whenever air is connected to the Stapler, keep body parts away from the nail discharge path. Disconnect the air line before making adjustments or repairs on the Stapler. Only connect air to an unloaded Stapler so as to prevent accidental discharge. POWERNAIL COMPANY, INC. 1300 Rose Road, Lake Zurich, IL 60047 US Phone: 1-800-323-1653 OR 847-847-3000 www.powernail.com of Air Tool Oil, supplied with your Stapler, into the disconnected air line male connector attached to the Stapler. WARNING: Do not over lubricate the Stapler, excess oil mist or drops will be vented with spent air when over lubricated. Excess oil could stain the wood fl ooring, walls or furnishings. Dry fi re the Stapler, without staples, to purge excess oil, before you begin to staple down fl ooring. Before storing the Stapler, lubricate and cycle the Stapler in insure internal parts are oil protected from corrosion. WARNING: Detergent oil is not recommended and may damage the seals. TO LOAD MODEL 445FS: Place two sticks (90 PowerStaples) into the Staple Channel feed slot. Pull back the spring loaded Staple Pusher over the staples until it contacts the last staple and slowly release the Staple Pusher. TO UNLOAD MODEL 445FS: To remove staples from the Staple Channel, pull the two round knobs on the Staple Pusher together. This will clear it from the staple path. Then turn the Stapler over so the staples slide out of the channel. 4 Consult the staple depth chart for the appropriate adapter pad to use with the thickness of fl ooring you are installing and the selection of Powerstaple® length. Rack the fl ooring into place with the rubber end of the mallet supplied with the Stapler Place the Stapler Adapter Foot on the tongue-edge of the fl ooring strip to be stapleed. Be sure the Adapter Foot is pressed tightly against the edge of the fl ooring strip above the tongue. Be sure fl ooring strips are racked tightly. Tap the Stapler Plunger Rubber Cap with the rubber capped end of the mallet to discharge the Stapler. WARNING: It is not necessary to hit the Stapler hard to activate it. Never hit the Stapler with excessive force or with the metal end of the mallet, this will damage the Stapler. DO NOT USE THE METAL END OF THE MALLET TO STRIKE THE PLUNGER, use the rubber capped end only. Before each use, check all screws to be sure they are tight. Shock and vibration can loosen screws. Do not over tighten any screw. AIR SUPPLY: The air must be clean and dry. Dirty and/or wet air will damage the Stapler. Drywall Dust: • Using Pneumatic PowerStaplers in drywall dust conditions will dramatically decrease the life of the Stapler. • Drywall dust is abrasive, when cycled through the Stapler it will cause excessive wear. The air source must continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute to operate the Stapler. For operation, connect a 1/4” minimum internal diameter and clean air hose to the Stapler. Be sure the air regulator is set at 90 psi. If the staple is not countersunk below the surface of the wood, turn up the air pressure, but not over 110 psi. Check for air supply leaks that waste air and starve the Stapler of air thereby reducing its performance. There should be no orifi ce smaller than 1/4” in the air path between the Regulator and the Stapler. LUBRICATION: You must lubricate the Stapler manually. The frequency of lubrication is dependent upon the duty cycle of the Stapler. Continuous duty requires more frequent oiling than intermittent duty. At least every eight (8) hours place two to four drops OPERATING INSTRUCTIONS