Pro Spot Hybrid Series Manuals

1 pdf manual(s) Pro Spot Hybrid Series for free download (Document Types: Upgrade instructions)

Pro Spot Hybrid Series Upgrade instructions [PDF] (18 pages)

  • Identifier: id-1670637
  • Brand: Pro Spot
  • Device: Hybrid Series Welding System
  • Type: PDF
  • Key Aspects: Advanced Configuration Methods, FAQ Section for Common Queries, Common Issue Diagnostic Flows
  • UPD Date: 16.07.2026
  • Source File: 1648089.pdf
  • Pages: 18
  • Description: General instruction manual for the Pro Spot Hybrid Series.
Pages Preview:
  • 1 Hybrid Welder Upgrade Kit Contents 1. Hybrid Welder Upgrade Instructions for Rear Panel & Control module replacement. 2. Instruction Manual Verizon 1.55 3. Control Module 4. Rear Panel 5. Rear Panel Cover 6. Positive & Negative Power Harnesses 7. Trigger Cable Adaptor 8. Warning for Battery End Stops Sticker 9. Battery Cable Labels 10. Tool Box Maintenance Sticker 11. Screws M6 & M5, Nylon Washers for Double Sided Gun 12. #3 S Screw Driver 13. Zip Ties T
  • 2 Addendum A Procedure for checking the Water Level of the Batteries  The best time to remove the batteries to check the water level is at Step 13 of the “A. Rear Panel Replacement Instructions”.  Remove one of the cell caps & check the water levels by using a flashlight. See Figure A  If it is low then fill with water to the edge of the vent well. Do not fill more than 1/8” (2mm) from the bottom of the vent well. See Figure B Do not overfil
  • 3 Step 2 Remove (7) M6 screws on each of the side panels using a power drill with a #3 bit or a #3 hand screw driver. Remove the side panels from the unit. Step 3 Loosen the (4) Phillips head screws at the rear of the “Wrap Around Handle” by using a #3 hand S driver provided with the upgrade kit. Note: These screws are longer than the other screws and have washers. Please save for reassembly of the unit. Step 4 Once the screws are loosened then you can
  • 4 Step 5 Remove the screw of one of the battery end stops on the top battery by using a #2 bit. Remove the battery end stop. Step 6 Loosen the positive and negative power bolts on all the batteries using a ½ “socket with a 4-5” extension. Step 7 Remove the wing nuts and remove the top battery hold down bracket. Step 8 Carefully detach the cables from the battery then remove the top battery from the Hybrid Welder. Note: Keep the battery as level as pos

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