Qimarox PRORUNNER Mk5 Manuals

Prorunner mk5 User Manual 2.0 / 2019-12-12 Qimarox Nobelstraat 43 3846 CE Harderwijk The Netherlands Tel: +31 341 436 700 Fax: +31 341 436 701 E-mail: [email protected] Internet: www.Qimarox.com Copyright © Qimarox B.V. All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. 2 UM-Prorunner mk5-2.0-EN Table of Contents 1 About this manual 1.1 Introduction...............................................................................................................................6 1.2 Product documentation............................................................................................................ 6 1.3 Source language...................................................................................................................... 7 1.4 Drawings.................................................................................................................................. 7 1.5 Symbols used in the manual.................................................................................................... 7 1.6 Terminology list.........................................................................................................................7 1.7 Further support and information...............................................................................................8 2 General 2.1 Machine identification...............................................................................................................9 2.2 Machine layout drawing and specifications............................................................................10 2.3 Warranty................................................................................................................................. 11 2.4 Liability....................................................................................................................................11 2.5 CE Declaration of Conformity.................................................................................................12 2.6 Patent.....................................................................................................................................12 3 Safety 3.1 Intended use of the machine..................................................................................................13 3.2 User types and qualifications................................................................................................. 13 3.3 Safety instructions..................................................................................................................13 3.4 Safety provisions....................................................................................................................15 3.5 Sound level.............................................................................................................................17 3.6 Personal safety.......................................................................................................................17 3.7 Potential risks.........................................................................................................................19 3.8 Machine end of life and environment disposal....................................................................... 19 4 Description 4.1 General overview................................................................................................................... 21 4.2 Working principles..................................................................................................................21 4.3 Sensors.................................................................................................................................. 23 4.4 Motor...................................................................................................................................... 26 4.5 Control system....................................................................................................................... 27 4.6 Guiding of the carriers............................................................................................................28 4.7 Machine in a system...............................................................................................................28 4.8 Specifications......................................................................................................................... 31 Table of Contents UM-Prorunner mk5-2.0-EN 3 5 Installation 5.1 General...................................................................................................................................33 5.2 Delivery.................................................................................................................................. 33 5.3 Possible installations..............................................................................................................34 5.4 Unpacking.............................................................................................................................. 35 5.5 Location..................................................................................................................................35 5.6 On-site transport.....................................................................................................................36 5.7 Preparations for installation by Qimarox (optional)................................................................ 38 5.8 Installing the machine.............................................................................................................38 5.9 Installing conveyors................................................................................................................46 6 Maintenance 6.1 General...................................................................................................................................48 6.2 Specific safety regulations......................................................................................................48 6.3 Preventive maintenance.........................................................................................................49 6.4 Cleaning................................................................................................................................. 53 6.5 Lubrication..............................................................................................................................54 6.6 Chain maintenance................................................................................................................ 54 6.7 Bottom sprocket plain bearing rejection dimension................................................................57 6.8 Plain bearing (between trolley and leveller) rejection dimension........................................... 57 6.9 Replace parts......................................................................................................................... 57 7 Troubleshooting 8 CE declaration of conformity 9 Exploded views 9.1 General...................................................................................................................................85 9.2 Machine overview...................................................................................................................86 9.3 Top section............................................................................................................................. 88 9.4 Middle section........................................................................................................................ 92 9.5 Bottom section........................................................................................................................94 9.6 Supports.................................................................................................................................96 9.7 Drive (option)........................................................................................................................102 9.8 Carrier...................................................................................................................................110 9.9 Lowering adapter..................................................................................................................118 9.10 Labels...................................................................................................................................120 4 UM-Prorunner mk5-2.0-EN

User Manual PRORUNNER Mk5 Version1.2 / 26-06-2014 2 UM-PRORUNNER_Mk5-1.2-EN-US /i Qimarox Nobelstraat 43 3846 CE Harderwijk The Netherlands Tel: +31 341 436 700 Fax: +31 341 436 701 E-mail: [email protected] Internet: www.Qimarox.com Copyright © Qimarox B.V. All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM-PRORUNNER_Mk5-1.2-EN-US 3 Table of contents 1 About this manual 1.1 Introduction............................................................................................................................. 9 1.2 Product documentation .......................................................................................................... 9 1.3 Source language .................................................................................................................... 9 1.4 Symbols used in the manual ................................................................................................ 10 1.5 Terminology list .................................................................................................................... 10 1.6 Further support and information ........................................................................................... 11 2 General 2.1 Machine identification........................................................................................................... 13 2.2 Machine layout drawing and specifications .......................................................................... 16 2.3 Warranty............................................................................................................................... 17 2.4 Liability ................................................................................................................................. 17 2.5 CE Declaration of Conformity............................................................................................... 17 2.6 Patent ................................................................................................................................... 18 2.7 Trademarks .......................................................................................................................... 18 3 Safety 3.1 Intended use of the machine ................................................................................................ 19 3.2 User types and qualifications ............................................................................................... 19 3.3 Safety instructions ................................................................................................................ 19 3.3.1 General .................................................................................................................... 19 3.3.2 Set up....................................................................................................................... 20 3.3.3 Start the machine ..................................................................................................... 20 3.3.4 During machine operation ........................................................................................ 20 3.3.5 Maintenance and repair ........................................................................................... 20 3.4 Safety equipment ................................................................................................................. 20 3.5 Safety symbols on the machine ........................................................................................... 22 3.6 Potential risks ....................................................................................................................... 23 3.7 Machine end of life and environment disposal ..................................................................... 24 3.8 Sound level........................................................................................................................... 24 4 Description 4.1 Overview of parts ................................................................................................................. 25 4.1.1 General overview ..................................................................................................... 25 4.1.2 Motor ........................................................................................................................ 27 4.2 Working principle with fixed conveyors................................................................................. 27 4.2.1 Product infeed .......................................................................................................... 28 4.2.2 Product infeed configurations................................................................................... 30 4.2.3 Product transportation.............................................................................................. 31 4.2.4 Product outfeed........................................................................................................ 32 4.3 Specifications ....................................................................................................................... 34 4.3.1 Product transport specifications ............................................................................... 34 4.3.2 Specifications added components ........................................................................... 34 4.3.3 Specification of gap between conveyors.................................................................. 35 4.3.4 Extra support of the machine ................................................................................... 36 4 UM-PRORUNNER_Mk5-1.2-EN-US 4.3.5 Machine use specifications ...................................................................................... 37 4.3.6 Specifications of the surrounding area..................................................................... 37 4.3.7 Electrical specifications ............................................................................................ 37 5 Application information 5.1 Layout options ...................................................................................................................... 39 5.2 Infeed and outfeed................................................................................................................ 39 5.2.1 Gravity conveyors..................................................................................................... 39 5.2.2 Driven roller conveyor .............................................................................................. 40 5.2.3 Driven belt conveyor................................................................................................. 43 5.3 Fenced area ......................................................................................................................... 44 5.4 Control.................................................................................................................................. 44 5.4.1 Electrical components .............................................................................................. 44 5.4.2 Safety controls.......................................................................................................... 45 5.4.3 Control advice .......................................................................................................... 46 6 Installation 6.1 Unpacking............................................................................................................................. 47 6.2 Delivery................................................................................................................................. 47 6.3 Transport .............................................................................................................................. 49 6.3.1 General preparation ................................................................................................. 49 6.3.2 Horizontal transport.................................................................................................. 49 6.3.3 Vertical transport < 1400 kg ..................................................................................... 51 6.3.4 Vertical transport > 1400 kg ..................................................................................... 51 6.4 Preparations for a Qimarox supervised installation (optional).............................................. 52 6.5 Installing the machine........................................................................................................... 52 6.5.1 Preparation............................................................................................................... 52 6.5.2 Installing a pre-assembled machine......................................................................... 53 6.5.3 Installing a machine delivered in parts ..................................................................... 54 6.5.4 Installing a machine from top to bottom ................................................................... 55 6.5.5 Installing a machine from bottom to top ................................................................... 56 6.6 Installing the supply conveyor .............................................................................................. 57 6.6.1 Procedure................................................................................................................. 57 7 Maintenance vertical conveyor 7.1 Specific safety regulations.................................................................................................... 59 7.2 Preventive maintenance schedule, machine excluding the carrier....................................... 60 7.2.1 Weekly maintenance during the first 8 weeks after putting into operation ............... 60 7.2.2 Daily maintenance.................................................................................................... 60 7.2.3 Weekly maintenance................................................................................................ 60 7.2.4 Monthly maintenance ............................................................................................... 61 7.2.5 6-monthly maintenance............................................................................................ 62 7.2.6 2-yearly maintenance............................................................................................... 62 7.3 Cleaning ............................................................................................................................... 63 7.4 Lubrication............................................................................................................................ 63 7.4.1 Lubricate the chain................................................................................................... 63 7.4.2 Lubricate the wheels of the trolley............................................................................ 63 7.4.3 Lubricate the wheels of the guide............................................................................. 63 7.5 Check the slack on the sprocket wheels and slide bearings ................................................ 63 7.6 Check the slack on the bearings of the trolleys and guide ................................................... 63 7.7 Tighten/slacken the chain..................................................................................................... 64