Ravaglioli PLUS91S Manuals

1 7700-M002-3 - Rev. n. 3 (09/2011) For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual. • For any further information please contact your local dealer. GB TRANSLATION FROM THE ORIGINAL INSTRUCTIONS PLUS91S PLUS91N PLUS91SE PLUS91SA G800A69 7700-M002-3 INSTRUCTION MANUAL 7700-M002-3 GB ASSEMBLING AND USE INSTRUCTIONS Page 2 of 22 PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 SUMMARY 1.0 GENERAL INFORMATION__________ 5 2.0 INTENDED USE ____________________ 5 2.1 Staff training __________________________5 3.0 GENERAL SAFETY RULES _________ 5 4.0 TRANSPORT OF THE PACKAGED DEVICE ____________________________ 6 4.1 Packing and mobilization for transport of device only __________________________6 4.2 Transport of the device delivered packaged together with the machine ___6 5.0 UNPACKING _______________________ 6 6.0 INSTALLATION AREA ______________ 6 7.0 ASSEMBLY AND START-UP ________ 7 7.1 Accessories inside the packaging _______7 7.2 Installation procedure _________________7 7.2.1 Plus91S device installation_________7 7.2.2 Plus91N device installation_________8 7.2.3 Plus91SE device installation _______8 7.2.4 Plus91SA device installation _______9 7.2.5 G800A69 lifting device installation ________________________9 7.3 Pneumatic connection _______________ 10 8.0 USE OF THE DEVICE _____________ 11 8.1 Work environment condition _________ 11 8.2 Precaution measures during the assembly and the disassembly of tyres ________________________________ 11 8.3 Control unit _________________________ 11 8.4 Using the lift _________________________ 11 8.5 Rim clamping with tyre depressed on self-centering chucks ________________ 13 8.6 Demounting tyres ____________________ 13 8.6.1 Demounting second bead through bead lifting roll __________________ 15 8.7 Mounting tyres ______________________ 15 9.0 ROUTINE MAINTENANCE_________ 17 10.0 TROUBLESHOOTING TABLE _____ 17 11.0 TECHNICAL DATA ________________ 17 11.1 Weight _______________________________ 17 11.2 Dimensions __________________________ 18 12.0 STORING _________________________ 20 13.0 SCRAPPING_______________________ 20 14.0 FUNCTIONAL DIAGRAMS_________ 20 Drawings A - Pneumatic diagram__________ 21 15.0 LIST OF COMPONENTS 7700-M002-3 GB ASSEMBLING AND USE INSTRUCTIONS Page 3 of 22 PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 KEY 1 – Rotary bead depressing unit 2 – Control unit 3 – Pneumatic cylinder 4 – Pressing roll - bead lifting 5 – Entrainer G1000A98 (if required) FIG. 1 - PLUS91S DEVICE FIG. 2 - PLUS91N DEVICE KEY 1 – Rotary bead depressing unit 2 – Control unit 3 – Pneumatic cylinder 4 – Pressing roll - bead lifting 5 – Entrainer G1000A98 (if required) 7700-M002-3 GB ASSEMBLING AND USE INSTRUCTIONS Page 4 of 22 PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 FIG. 3 - PLUS91SE DEVICE - G800A69 KEY 1 – Rotary bead depressing unit 2 – Control unit 3 – Pneumatic cylinder 4 – Pressing roll - bead lifting 5 – Entrainer G1000A98 (if required) 6 – Lifting device (G800A69 if required) FIG. 4 - PLUS91SA DEVICE - G800A69 KEY 1 – Rotary bead depressing unit 2 – Control unit 3 – Pneumatic cylinder 4 – Pressing roll - bead lifting 5 – Entrainer G1000A98 (if required) 6 – Lifting device (G800A69 if required)