Rolair 7722HK28 Manuals

- 1 - PORTABLE AIR COMPRESSOR OWNER’S MANUAL MANUEL D’INSTRUCTION FRANÇAIS – PAGE 16 MANUAL DE INSTRUCCIONES ESPAÑOLES – PÁGINA 31 MODEL: 7722HK28 SERIAL NUMBER: __________________ 606 South Lake Street > P.O. Box 346 > Hustisford, WI 53034-0346 > 920.349.3281 > fax 920.349.3691 > www.rolair.com - 2 - PARTS Genuine ROLAIR® replacement parts are sold nationwide through a network of authorized dealers and service centers. Please contact the dealership where your air compressor was purchased or our factory Customer Service Department if you need help troubleshooting, obtaining parts, or locating an authorized ROLAIR® service representative. PORTABLE AIR COMPRESSOR OWNER’S MANUAL WARNING COMPRESSOR DISCHARGE AIR MAY CONTAIN HYDROCARBONS AND OTHER CONTAMINANTS! DO NOT USE DISCHARGE AIR FOR BREATHING! RECORD OF PERTINENT INFORMATION Make a permanent record of the model and serial number of your new air compressor here. You’ll save time and expense by including this reference information when requesting service or replacement parts. Place & Date of Purchase Volts Model HZ Serial # HP With the tank gauge at 0 PSI and air line(s) disconnected, close drain valve(s) and record the amount of time it takes to build tank pressure on the space provided. Periodically test your air compressor against this pump-up time to determine if it is operating correctly. If time test is considerably off, contact your local ROLAIR® representative to arrange service. From 0 to ______*PSI From 0 to ______*PSI Date Min Sec Date Min Sec To order replacement parts: 1. Give compressor model number 2. Give compressor serial number 3. Name of part 4. Part number 5. Quantity required 606 South Lake Street > P.O. Box 346 > Hustisford, WI 53034-0346 > 920.349.3281 > fax 920.349.3691 > www.rolair.com - 3 - TABLE OF CONTENTS Introduction and Definitions of Safety Warnings 2 Safety Warnings – Risk of Asphyxiation & Bursting 3 Safety Warnings – Risk of Electrocution, Shock, Explosion & Fire 3 Safety Warnings – Risk of Moving Parts, Burns & Lifting 4 Safety Warnings – Risk of Propelled Objects, Unsafe Operation, and Damage To Compressor or Property 4 Identification of System Controls 5-6 Pre-Start Checklist 7 Operation 8-9 Maintenance 9-11 Troubleshooting 12 Guarantee 13 INTRODUCTION Congratulations on the purchase of your new ROLAIR® air compressor! With over 50 years experience building ROLAIR® air compressors specifically designed for the professional, Associate Engineering Corporation has earned a reputation for providing a product unsurpassed in quality and reliability. We are committed to continuing this tradition by analyzing and adapting to the changing needs and rigorous demands of your industry. You can depend on ROLAIR® because they are built to last. This manual was compiled for the benefit of the operator. Do not use or allow anyone else to use your air compressor until this manual is read and all safety/operating instructions are understood. By reading and following the instructions contained in this manual, you can achieve years of trouble free service from your new air compressor. If you have any additional safety or operating questions after reading this manual, please contact your distributor or our customer service department. Do not remove or paint over any of the warning decals attached to the compressor. Definitions – Safety Warnings Safety symbols are used throughout this manual to alert you to potentially hazardous situations. The following definitions describe the level of severity for each signal word. DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or damage to the air compressor. - 4 - SAFETY WARNINGS READ AND UNDERSTAND ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR Hazard Level Potential of Hazard How to Avoid Hazard Risk of Asphyxiation Serious injury or death may occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors, or solid particles. Never inhale compressed air directly from the pump, receiver, or from a breathing device connected to the air compressor. Sprayed materials such as paint, stucco, insecticides, solvents, etc. contain harmful vapors and poisons that may cause serious injury or death if inhaled. Operate compressor only in a well-ventilated area. Use a respirator device and follow the manufacturer’s recommendations for their spray equipment. Keep compressor at least 25 feet away from spray equipment. Serious injury or death may occur if the exhaust from gas-powered small engines is inhaled. Engine exhaust fumes contain poisonous, carbon monoxide which is odorless and colorless. Operate gas-powered compressors only in a well-ventilated area. Avoid inhaling engine exhaust fumes, and never run a small gas- powered engine in a closed building or confined area without adequate ventilation. Risk of Bursting Serious injury or death may occur from an air tank explosion if the air tanks are not properly maintained or if modifications, alterations or repairs are attempted to the air receivers. Drain air tanks daily or after each use. Never drill into, weld, patch or modify the air tanks. If a leak develops, replace the tank immediately or replace the entire compressor. Serious injury or death may occur if modifications are made to the pilot unloader valve, pressure switch, safety relief valve or other components that control the tank pressure. Never make adjustments to the components that control tank pressure. Do not make alterations to the factory operating pressure settings. Check operation of the safety valve on a regular basis and never operate without a factory approved safety valve. Serious injury may occur if accessories or attachments are operated above the manufacturer’s recommended pressure ratings, causing them to explode or fly apart. Do not use air tools or attachments before reading the owner’s manual to determine the maximum pressure recommendations. Never exceed the manufacturer’s maximum allowable pressure ratings. Do not use compressor to inflate small low pressure objects such as toys. Risk of Electrocution or Electrical Shock Serious injury or death could occur if the air compressor is not properly grounded. Always plug compressor into a properly grounded outlet which provides correct voltage, proper grounding and adequate fuse protection. Electrical shock may occur if compressor is not properly operated. Never operate air compressor in wet conditions or outdoors when it’s raining. Do not allow electric cords to lay in water. Do not operate with damaged power cord or with protective electrical covers removed. Do not touch plug with wet hands. Do not pull on electric cord to disconnect from the outlet. Serious injury or death may occur if electrical repairs are attempted by unqualified personnel. Any electrical repairs or wiring performed on this compressor should only be performed by authorized service personnel in accordance with the National and Local Electric Codes. Risk of Explosion or Fire Serious injury or death may result from normal electrical sparks that occur within the motor and/or pressure switch. Always operate compressor in a well- ventilated area free of combustible materials, gasoline, flammable solvents or vapors. Always locate compressor at least 20 feet away from work area if spraying flammable materials. Serious injury may occur if a fire is caused by overheating due to inadequate ventilation or restrictions to any of the compressors ventilation openings. Never place objects against or on top of an air compressor. Always operate air compressor at least 18” away from any wall or obstruction. Always operate in a clean, dry and well- ventilated area. Serious injury or death may occur from a fire or explosion if spilled gas or vapors come in contact with hot engine parts and ignite. Never attempt to fill the gas tank while the engine is hot or running. Add fuel outdoors in a well-ventilated area. Do not fill gas tank near lit cigarettes or near other sources of ignition. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

- 1 - PORTABLE AIR COMPRESSOR OWNER’S MANUAL MANUEL D’INSTRUCTION FRANÇAIS – PAGE 16 MANUAL DE INSTRUCCIONES ESPAÑOLES – PÁGINA 31 MODEL: VT25BIG SERIAL NUMBER: __________________ 606 South Lake Street > P.O. Box 346 > Hustisford, WI 53034-0346 > 920.349.3281 > fax 920.349.3691 > www.rolair.com - 2 - PARTS Genuine ROLAIR® replacement parts are sold nationwide through a network of authorized dealers and service centers. Please contact the dealership where your air compressor was purchased or our factory Customer Service Department if you need help troubleshooting, obtaining parts, or locating an authorized ROLAIR® service representative. PORTABLE AIR COMPRESSOR OWNER’S MANUAL WARNING COMPRESSOR DISCHARGE AIR MAY CONTAIN HYDROCARBONS AND OTHER CONTAMINANTS! DO NOT USE DISCHARGE AIR FOR BREATHING! RECORD OF PERTINENT INFORMATION Make a permanent record of the model and serial number of your new air compressor here. You’ll save time and expense by including this reference information when requesting service or replacement parts. Place & Date of Purchase Volts Model HZ Serial # HP With the tank gauge at 0 PSI and air line(s) disconnected, close drain valve(s) and record the amount of time it takes to build tank pressure on the space provided. Periodically test your air compressor against this pump-up time to determine if it is operating correctly. If time test is considerably off, contact your local ROLAIR® representative to arrange service. From 0 to ______*PSI From 0 to ______*PSI Date Min Sec Date Min Sec To order replacement parts: 1. Give compressor model number 2. Give compressor serial number 3. Name of part 4. Part number 5. Quantity required 606 South Lake Street > P.O. Box 346 > Hustisford, WI 53034-0346 > 920.349.3281 > fax 920.349.3691 > www.rolair.com - 3 - TABLE OF CONTENTS Introduction and Definitions of Safety Warnings 2 Safety Warnings – Risk of Asphyxiation & Bursting 3 Safety Warnings – Risk of Electrocution, Shock, Explosion & Fire 3 Safety Warnings – Risk of Moving Parts, Burns & Lifting 4 Safety Warnings – Risk of Propelled Objects, Unsafe Operation, and Damage To Compressor or Property 4 Identification of System Controls 5-6 Pre-Start Checklist 7 Operation 8-9 Maintenance 9-11 Troubleshooting 12 Guarantee 13 INTRODUCTION Congratulations on the purchase of your new ROLAIR® air compressor! With over 50 years experience building ROLAIR® air compressors specifically designed for the professional, Associate Engineering Corporation has earned a reputation for providing a product unsurpassed in quality and reliability. We are committed to continuing this tradition by analyzing and adapting to the changing needs and rigorous demands of your industry. You can depend on ROLAIR® because they are built to last. This manual was compiled for the benefit of the operator. Do not use or allow anyone else to use your air compressor until this manual is read and all safety/operating instructions are understood. By reading and following the instructions contained in this manual, you can achieve years of trouble free service from your new air compressor. If you have any additional safety or operating questions after reading this manual, please contact your distributor or our customer service department. Do not remove or paint over any of the warning decals attached to the compressor. Definitions – Safety Warnings Safety symbols are used throughout this manual to alert you to potentially hazardous situations. The following definitions describe the level of severity for each signal word. DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or damage to the air compressor. - 4 - SAFETY WARNINGS READ AND UNDERSTAND ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR Hazard Level Potential of Hazard How to Avoid Hazard Risk of Asphyxiation Serious injury or death may occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors, or solid particles. Never inhale compressed air directly from the pump, receiver, or from a breathing device connected to the air compressor. Sprayed materials such as paint, stucco, insecticides, solvents, etc. contain harmful vapors and poisons that may cause serious injury or death if inhaled. Operate compressor only in a well-ventilated area. Use a respirator device and follow the manufacturer’s recommendations for their spray equipment. Keep compressor at least 25 feet away from spray equipment. Serious injury or death may occur if the exhaust from gas-powered small engines is inhaled. Engine exhaust fumes contain poisonous, carbon monoxide which is odorless and colorless. Operate gas-powered compressors only in a well-ventilated area. Avoid inhaling engine exhaust fumes, and never run a small gas- powered engine in a closed building or confined area without adequate ventilation. Risk of Bursting Serious injury or death may occur from an air tank explosion if the air tanks are not properly maintained or if modifications, alterations or repairs are attempted to the air receivers. Drain air tanks daily or after each use. Never drill into, weld, patch or modify the air tanks. If a leak develops, replace the tank immediately or replace the entire compressor. Serious injury or death may occur if modifications are made to the pilot unloader valve, pressure switch, safety relief valve or other components that control the tank pressure. Never make adjustments to the components that control tank pressure. Do not make alterations to the factory operating pressure settings. Check operation of the safety valve on a regular basis and never operate without a factory approved safety valve. Serious injury may occur if accessories or attachments are operated above the manufacturer’s recommended pressure ratings, causing them to explode or fly apart. Do not use air tools or attachments before reading the owner’s manual to determine the maximum pressure recommendations. Never exceed the manufacturer’s maximum allowable pressure ratings. Do not use compressor to inflate small low pressure objects such as toys. Risk of Electrocution or Electrical Shock Serious injury or death could occur if the air compressor is not properly grounded. Always plug compressor into a properly grounded outlet which provides correct voltage, proper grounding and adequate fuse protection. Electrical shock may occur if compressor is not properly operated. Never operate air compressor in wet conditions or outdoors when it’s raining. Do not allow electric cords to lay in water. Do not operate with damaged power cord or with protective electrical covers removed. Do not touch plug with wet hands. Do not pull on electric cord to disconnect from the outlet. Serious injury or death may occur if electrical repairs are attempted by unqualified personnel. Any electrical repairs or wiring performed on this compressor should only be performed by authorized service personnel in accordance with the National and Local Electric Codes. Risk of Explosion or Fire Serious injury or death may result from normal electrical sparks that occur within the motor and/or pressure switch. Always operate compressor in a well- ventilated area free of combustible materials, gasoline, flammable solvents or vapors. Always locate compressor at least 20 feet away from work area if spraying flammable materials. Serious injury may occur if a fire is caused by overheating due to inadequate ventilation or restrictions to any of the compressors ventilation openings. Never place objects against or on top of an air compressor. Always operate air compressor at least 18” away from any wall or obstruction. Always operate in a clean, dry and well- ventilated area. Serious injury or death may occur from a fire or explosion if spilled gas or vapors come in contact with hot engine parts and ignite. Never attempt to fill the gas tank while the engine is hot or running. Add fuel outdoors in a well-ventilated area. Do not fill gas tank near lit cigarettes or near other sources of ignition. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.