SaMASZ KDT 180 Manuals

SaMASZ Sp. z o.o. Poland, 16-060 Zabłudów, ul. Trawiasta 1 Established – 1984 NIP PL-966-159-29-76 tel. (+48) (85) 664 70 31 fax (+48) (85) 664 70 41 e-mail: [email protected] www.samasz.pl OPERATOR’S MANUAL REAR DISC MOWER KDT 180 - 5' 11" KDT 220 - 7' 3" KDT 220 W - 7' 3" KDT 220 S - 7' 3" KDT 260 - 8' 6" KDT 260 W - 8' 6" KDT 260 S - 8' 6" KDT 260 SL - 9' 10" KDT 340 - 11' 2" KDT 341 - 11' 2" IN221USA010 17.03.2017 EDITION № 10 The original instruction Serial No: DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN WORKING POSITION DO NOT LIFT THE MOWER BEFORE THE MOWING DISCS HAVE COME TO COMPLETE STANDSTILL DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 170′. CAUTION: Keep this manual for future use. Well-proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ mowers. Optimum inclination towards the ground is 0 ÷ 5° to the mowing direction It is allowed to work in horizontal position. Different inclination may damage the mower. Operator’s manual Rear disc mowers KDT - 1 - 1. IDENTIFYING THE MACHINE ........................................................................................................................... 2 2. INTRODUCTION .................................................................................................................................................... 2 3. PROPER AND INTENDED USE ........................................................................................................................... 3 3.1. Technical data ....................................................................................................................................................... 4 3.2. Design and working principle ............................................................................................................................... 5 3.3. Standard equipment and spare parts ..................................................................................................................... 6 4. SAFETY PRECATIONS ......................................................................................................................................... 8 4.1. General safety rules and regulations ..................................................................................................................... 8 4.2. Conditions of mounting mower on tractor .......................................................................................................... 10 4.3. Transport ............................................................................................................................................................. 10 4.3.1. Putting the mower onto another vehicle for transport ................................................................................... 11 4.4. Working parts ..................................................................................................................................................... 12 4.5. PTO shaft ............................................................................................................................................................ 12 4.6. Hydraulic assembly ............................................................................................................................................ 12 4.7. Residual risk ....................................................................................................................................................... 13 4.7.1. Danger of machine entanglement .................................................................................................................. 13 4.7.2. Danger of cutting injury ................................................................................................................................ 13 4.7.3. Danger of injury from liquid ejection out of hydraulic system ..................................................................... 13 4.7.4. Forbidden actions .......................................................................................................................................... 13 4.7.5. Residual risk assessment ............................................................................................................................... 14 4.8. Safety labels and their meaning .......................................................................................................................... 14 5. OPERATION .......................................................................................................................................................... 17 5.1. Attaching the mower to the tractor ..................................................................................................................... 17 5.2. Preparing the mower for transport ...................................................................................................................... 18 5.3. Preparing the mower for transport on public roads ............................................................................................. 19 5.4. Mounting PTO shaft ........................................................................................................................................... 19 5.5. Moving from transport to working position ........................................................................................................ 20 5.5.1. Operating positions of the mower ................................................................................................................. 21 5.6. Preparing the mower for work ............................................................................................................................ 22 5.7. Operation (mowing) ............................................................................................................................................ 22 5.7.1. Essential information concerning mowing .................................................................................................... 23 5.7.2. Design and and operation of safety breakaway device .................................................................................. 24 5.7.3. Mower clogging ............................................................................................................................................ 25 5.7.4. Taking turns over swaths ............................................................................................................................... 25 5.8. Storing ................................................................................................................................................................ 25 5.9. Dismounting mower from tractor ....................................................................................................................... 25 6. MOUNTING AND ADJUSTMENTS ................................................................................................................... 26 6.1. Mounting and timing of the knives ..................................................................................................................... 26 6.2. Replacing the knives ........................................................................................................................................... 26 6.3. Adjusting the cutterbar........................................................................................................................................ 27 6.4. Adjusting the cutting height ................................................................................................................................ 29 6.5. 3-point linkage support chain ............................................................................................................................. 30 6.6. Adjusting the space between tine conditioner’s mask and its shaft .................................................................... 30 6.7. Replacing the conditioner’s tines ........................................................................................................................ 31 6.8. Adjusting force of the prssure of roller conditioner ............................................................................................ 32 6.9. Maintenance and service ..................................................................................................................................... 32 6.9.1. Checking the knives and knife holders .......................................................................................................... 32 6.9.2. Checking the tension of the V-belts .............................................................................................................. 33 6.9.3. Inspection of tension of toothed belt for gears of rollers and conditioner ..................................................... 33 6.9.4. Daily maintenance ......................................................................................................................................... 34 6.9.5. After-season maintenance and storing of machine ........................................................................................ 34 7. LUBRICATION ..................................................................................................................................................... 35 7.1. Cutterbar ............................................................................................................................................................. 35 7.2. Intersecting axis gear .......................................................................................................................................... 36 7.3. Roller conditioner’s gearbox .............................................................................................................................. 36 7.4. Bearings and joints ............................................................................................................................................. 37 8. MALFUNCTION AND THEIR REPAIRS .......................................................................................................... 38 9. DISASSEMBLY AND WITHDRAWAL FROM USE ........................................................................................ 39 9.1. Scrapping ............................................................................................................................................................ 39 10. WARRANTY CARD .............................................................................................................................................. 39 11. WARRANTY TERMS ........................................................................................................................................... 39 11.1. Warranty claims procedures ............................................................................................................................... 39 11.2. Warranty repairs record ...................................................................................................................................... 40 APPENDIX CALCULATING AXIS LOAD ................................................................................................................ 41

SAMASZ Sp. z o. o. Poland, 15-161 Białystok, ul. Trawiasta 15 Rok założenia – 1984 NIP PL-966-15-92-976 tel. (+48) (85) 654-45-84 fax (+48) (85) 664-70-41 e-mail: [email protected] www.samasz.pl OPERATOR’S MANUAL REAR DISC MOWER KDT 180 - 1,8 m KDT 220 - 2,2 m KDT 220 W - 2,2 m KDT 220 S - 2,2 m KDT 260 - 2,6 m KDT 260 W - 2,6 m KDT 260 S KDT 260 SL - 2,6 m - 2,6 m KDT 300 - 3,0 m KDT 340 - 3,4 m IN221EN009 09.06.2014 EDITION NR 9 The original instruction Serial No: DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN WORKING POSITION DO NOT LIFT THE MOWER BEFORE THE MOWING DISCS HAVE COME TO COMPLETE STANDSTILL DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m CAUTION: Keep this manual for future reference. Well-proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ mowers. We congratulate you on the purchase of your new SaMASZ mower and wish you much pleasure and the very best work results through the years to come. Optimum inclination towards the ground is 0 ÷ 5° to the mowing direction It is allowed to work in horizontal position. Different inclination may damage the mower. 0 ÷ 5° Operator’s manual Rear disc mowers KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 - 1 - 1. IDENTIFYING THE MACHINE ........................................................................................................... 2 2. INTRODUCTION .................................................................................................................................... 2 3. PROPER USE ........................................................................................................................................... 3 3.1. Technical data ....................................................................................................................................... 4 3.2. Design and working principle ............................................................................................................... 5 3.3. Standard equipment and spare parts ...................................................................................................... 6 4. SAFETY ADVICE .................................................................................................................................... 7 4.1. Safety rules and regulations .................................................................................................................. 7 4.2. Transport ............................................................................................................................................... 9 4.2.1. Putting the mower onto another vehicle for transport .................................................................... 10 4.3. Working parts ...................................................................................................................................... 11 4.4. PTO shaft ............................................................................................................................................ 11 4.5. Residual risk ........................................................................................................................................ 12 4.5.1. Danger of catching .......................................................................................................................... 12 4.5.2. Danger of injury .............................................................................................................................. 12 4.5.3. Danger of liquid ejection out of hydraulic system .......................................................................... 13 4.5.4. Bans ................................................................................................................................................. 13 4.5.5. Residual risk evaluation ................................................................................................................. 13 4.6. Warning decals and their meaning ...................................................................................................... 14 5. OPERATION .......................................................................................................................................... 17 5.1. Attaching the mower to the tractor ..................................................................................................... 17 5.2. Preparing the mower for transport ...................................................................................................... 18 5.3. Preparing the mower for transport on public roads ............................................................................. 19 5.4. Mounting PTO shaft ........................................................................................................................... 19 5.5. Switching from transport to working position .................................................................................... 20 5.6. Preparing the mower for work ............................................................................................................ 21 5.7. Operation (mowing) ............................................................................................................................ 22 5.7.1. Essential information concerning mowing ..................................................................................... 22 5.7.2. Design and and operation of safety breakaway device ................................................................... 23 5.7.3. Mower clogging .............................................................................................................................. 23 5.7.4. Taking turns over swaths ................................................................................................................ 23 6. MOUNTING AND ADJUSTMENTS ................................................................................................... 24 6.1. Mounting and timing of the knives ..................................................................................................... 24 6.2. Replacing the knives ........................................................................................................................... 25 6.3. Adjusting the cutterbar ........................................................................................................................ 25 6.4. Adjusting the cutting height ................................................................................................................ 28 6.5. 3-point linkage support chain .............................................................................................................. 28 6.6. Adjusting the space between tine conditioner’s mask and its shaft .................................................... 29 6.7. Replacing the conditioner’s tines ........................................................................................................ 29 6.8. Adjusting force of the prssure of roller conditioner ............................................................................ 30 6.9. Maintenance and service ..................................................................................................................... 30 6.9.1. Checking the knives and knife holders ........................................................................................... 30 6.9.2. Checking the V-belts tension ......................................................................................................... 31 6.9.3. Checking the tension of tine and roller conditioners’ driving chain .............................................. 31 6.9.4. Daily maintenance .......................................................................................................................... 32 6.9.5. After-season maintenance and storing of machine ......................................................................... 32 7. LUBRICATION...................................................................................................................................... 33 7.1. Cutterbar ............................................................................................................................................. 33 7.2. Intersecting axis gear .......................................................................................................................... 33 7.3. Roller conditioner’s gearbox ............................................................................................................... 34 7.4. Bearings and joints .............................................................................................................................. 35 8. DEFECTS AND THEIR REPAIRS ...................................................................................................... 35 9. DISASSEMBLY AND WITHDRAWAL FROM USE........................................................................ 37 9.1. Disassembly ........................................................................................................................................ 37 9.2. Scrapping ............................................................................................................................................ 37 10. WARRANTY CARD .............................................................................................................................. 37 11. WARRANTY TERMS ........................................................................................................................... 38 11.1. Warranty claims procedures................................................................................................................ 38 11.2. Warranty repairs record ...................................................................................................................... 39 Operator’s manual Rear disc mowers KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 - 2 - 1. IDENTIFYING THE MACHINE Data plate is mounted to the mower’s main frame in the place shown below (Fig. 1). Fig. 1. Data plate place Fig. 2. Data plate Data plate includes: - name of the manufacturer, - mower’s number, - mower’s type, - manufacturing date, - version number, - weight, - quality management sign, - CE sign, - MADE IN POLAND sign, - barcode. CAUTION: In case the operator's manual is unclear or illegible all necessary information can be obtained from manufacturer or the dealer. 2. INTRODUCTION
This operator’s manual should be considered as the basic mower’s equipment. If the mower is handed over to another operator, it should be in working condition and given away along with operator’s manual and it’s other basic equipment.
Operator’s manual is attached to every machine in order that the operator can familiarize himself with design, working principles, service and adjustment of the mower. The user of the mower should be familiar with common safety rules and procedures.
The mower is manufactured according to international safety rules.
Compliance with the warnings in this operator’s manual will ensure safe operation.
Please contact your dealer if you have any queries relating to the operation and service of the mower.
Operator’s manual remains part of mower’s equipment. GENERAL WARNING When operating the mower please comply with the warnings and safety regulations shown throughout this manual by this safety alert symbol. CAUTION: Operation of the mower before reading the operator’s manual carefully as well as operating by the unauthorized staff, especially by children, is strictly forbidden. KDT 260 725

Firma SaMASZ Firma SaMASZ Firma SaMASZ Firma SaMASZ inŜ. Antoni Stolarski Poland, 15-161 Białystok, ul. Trawiasta 30 Rok załoŜenia – 1984 NIP PL-542-010-21-58 tel. (+48) (85) 654 45 84 654 45 82 664 70 31 fax (+48) (85) 664 70 41 e-mail: [email protected] www.samasz.pl OPERATOR’S MANUAL REAR DISC MOWER KDT 180 - 1,8 m - From serial number: 00033 KDT 220 - 2,2 m - From serial number: 00018 KDT 220 W - 2,2 m - From serial number: 00001 KDT 220 S - 2,2 m - From serial number: 00001 KDT 260 - 2,6 m - From serial number: 00137 KDT 260 W - 2,6 m - From serial number: 00006 KDT 260 S - 2,6 m - From serial number: 00027 KDT 300 - 3,0 m - From serial number: 00045 KDT 340 - 3,4 m - From serial number: 00013 IN221EN002 05.12.2007 EDITION NR 2 DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN WORKING POSITION DO NOT LIFT THE MOWER BEFORE THE MOWING DISCS HAVE COME TO COMPLETE STANDSTILL DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m Written and translated by: Łukasz Łapiński Technical advice: mgr inŜ. Sławomir Rabiczko Approved by: mgr inŜ. Andrzej Łapiński Optimum inclination towards the ground is 4 ÷ 5° to the mowing direction It is allowed to work in horizontal position. Different inclination may damage the mower. Operator’s manual Rear disc mowers KDT 180;KDT 220 S/W;KDT 260 S/W; KDT 300;KDT 340 - 1 - Contents page 1. IDENTIFYING THE MACHINE.................................................................................... 2 2. INTRODUCTION.............................................................................................................. 2 3. PROPER USE.................................................................................................................... 3 3.1. Technical data.................................................................................................................. ................4 3.2. Design and working principle.......................................................................................................... 5 3.3. Standard equipment and spare parts................................................................................................ 6 4. SAFETY ADVICE............................................................................................................. 8 4.1. Safety rules and regulations............................................................................................................. 8 4.2. Transport……………......................................................................................................................9 4.2.1.Putting the mower onto another vehicle for transport..................................................................... 9 4.3. Working components….......…….................................................................................................. 10 4.4. PTO shaft....................................................................................................................................... 10 4.5. Residual risk................................................................................................................................... 10 4.6. Warning decals and their meaning................................................................................................. 12 4.7. Design and operation of safety brekaway device.......................................................................... 17 5. OPERATION.................................................................................................................... 17 5.1. Attaching the mower to the tractor................................................................................................ 17 5.2. Preparing the mower for transport................................................................................................. 18 5.3. Preparing the mower for transport on public roads....................................................................... 19 5.4. Mounting PTO shaft...................................................................................................................... 19 5.5. Switching from transport to working position............................................................................... 20 5.6. Preparing the mower for work....................................................................................................... 20 5.7. Operation (mowing)...................................................................................................................... 21 5.7.1.Essential information concerning mowing.................................................................................... 21 5.7.2.Taking turns over swaths............................................................................................................... 23 6. MOUNTING AND ADJUSTMENTS.............................................................................23 6.1. Mounting and timing of the knives............................................................................................... 23 6.2. Replacing the knives...................................................................................................................... 23 6.3. Adjusting the cutterbar.................................................................................................................. 24 6.4. Adjusting the cutting height.......................................................................................................... 25 6.5. 3-point linkage support chain........................................................................................................ 25 6.6. Adjusting the space between tine conditioner's mask and its shaft............................................... 26 6.7. Replacing the conditioner's tines................................................................................................... 26 6.8. Adjusting force of the pressure of roller conditioners................................................................... 27 6.9. Maintenance and service................................................................................................................ 27 6.9.1.Checking the knives and knife holders.......................................................................................... 27 6.9.2.Checking the V-belts tension......................................................................................................... 28 6.9.3.Checking the tension of tine conditioner's driving chain............................................................... 28 6.9.4.Daily maintenance......................................................................................................................... 29 6.9.5.After-season maintenance.............................................................................................................. 29 7. LUBRICATION............................................................................................................... 29 7.1. Cutterbar........................................................................................................................................ 29 7.2. Intersecting axis gear..................................................................................................................... 30 7.3. Roller conditioner's gearbox.......................................................................................................... 30 7.4. Bearings and joints......................................................................................................................... 31 8. DEFECTS AND THEIR REPAIRS…………………………………………………... 32 9. DISASSEMBLY AND WITHDRAWAL FROM USE................................................. 33 10. WARRANTY CARD................................................................................................................... 33 11. WARRANTY TERMS..................................................................................................... 34

SaMASZ Sp. z o.o. ul. Trawiasta 1 16-060 Zabłudów Polska tel. (+48) (85) 664 70 31 fax (+48) (85) 664 70 41 e-mail: [email protected] www.samasz.pl OPERATOR’S MANUAL Serial No: The original operator’s manual ENGLISH IN221EN011 22.10.2019 EDITION No 11 REAR DISC MOWER KDT 180 KDT 220 KDT 260 KDT 300 KDT 340 KDT 341 KDT 220 S/SL/W KDT 260 S/SL/W 2 KDT DISC MOWER OPERATOR’S MANUAL Optimum inclination towards the ground is 0 ÷ 5° to the mowing direction. Different inclination may damage the mower. DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN WORKING POSITION. DO NOT LIFT THE MOWER BEFORE THE MOWING DISCS HAVE COME TO COMPLETE STANDSTILL. DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m / 170 ft. CAUTION: Keep this manual for future reference. Well-proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ mowers. We congratulate you on the purchase of your new SaMASZ mower and wish you much pleasure and the very best work results through the years to come. 0 ÷ 5° 3 OPERATOR’S MANUAL DISC MOWER KDT Table of contents Page 1. IDENTIFYING THE MACHINE ..................................................................................................... 5 2. INTRODUCTION ...................................................................................................................... 5 3. PROPER USE ......................................................................................................................... 6 3.1. Technical data .................................................................................................................................. 7 3.2. Design and working principle ............................................................................................................. 8 3.2.1. Rear disk mower ........................................................................................................................... 8 3.2.2. Rear disk mower with tine condioner ............................................................................................. 8 3.2.3. Rear disk mower with roller condioner ........................................................................................... 9 3.3. Standard equipment and spare parts ................................................................................................. 9 4. SAFETY ADVICE .................................................................................................................... 11 4.1. Safety rules and regulations ............................................................................................................ 11 4.2. Qualifications of operator................................................................................................................ 13 4.3. Mounting mower onto tractor .......................................................................................................... 13 4.4. Transport ....................................................................................................................................... 13 4.4.1. Putting the mower onto another vehicle for transport ................................................................... 14 4.5. Working parts ................................................................................................................................. 15 4.6. PTO shaft ....................................................................................................................................... 15 4.7. Hydraulic assembly ......................................................................................................................... 15 4.8. Residual risk ................................................................................................................................... 16 4.8.1. Danger of catching ..................................................................................................................... 16 4.8.2. Danger of injury, abrasion and damage of skin ............................................................................. 16 4.8.3. Danger of liquid ejection out of hydraulic system ......................................................................... 16 4.8.4. Bans .......................................................................................................................................... 17 4.8.5. Residual risk evaluation .............................................................................................................. 17 4.9. Warning decals and their meaning ................................................................................................... 18 5. OPERATION .......................................................................................................................... 21 5.1. Attaching the mower to the tractor .................................................................................................. 21 5.2. Mounting PTO shaft ........................................................................................................................ 22 5.3. Preparing the mower for transport ................................................................................................... 23 5.4. Preparing the mower for transport on public roads ........................................................................... 24 5.5. Switching from transport to working position ................................................................................... 25 5.5.1. Operating positions of the mower ............................................................................................... 26 5.6. Preparing the mower for work.......................................................................................................... 26 5.7. Operation (mowing) ........................................................................................................................ 27 5.7.1. Essential information concerning mowing ................................................................................... 27 5.7.2. Design and and operation of safety breakaway device ................................................................. 28 5.7.3. Removing clogging and jams ...................................................................................................... 29 5.7.4. Taking turns over swaths ............................................................................................................ 29 5.8. Dismounting mower from tractor ..................................................................................................... 29 6. MOUNTING AND ADJUSTMENTS .............................................................................................. 30 6.1. Mounting and timing of the knives ................................................................................................... 30 6.2. Controlling condition of knives and knife mounting .......................................................................... 30 6.3. Replacing the knives and knife mountings ........................................................................................ 31 6.4. Adjusting the cutterbar .................................................................................................................... 33 6.5. Adjusting the cutting height ............................................................................................................. 34 6.6. 3-point linkage support chain .......................................................................................................... 34 6.7. Adjusting pressure of the cutter bar using support springs ............................................................... 35 6.8. Adjusting the space between tine conditioner’s mask and its shaft ................................................... 35 6.9. Replacing the conditioner’s tines ..................................................................................................... 36 6.10. Adjusting force of the prssure of roller conditioner ........................................................................... 37 6.11. Maintenance and service ................................................................................................................. 38 6.11.1. Checking the V-belts tension ................................................................................................. 38 6.11.2. Inspection of tension of toothed belt for gears of rollers and conditioner ................................ 38 6.11.3. Daily maintenance ................................................................................................................ 39 6.11.4. After-season maintenance and storing of machine ................................................................. 40

Firma SaMASZ Firma SaMASZ Firma SaMASZ Firma SaMASZ inŜ. Antoni stolarski Poland, 15-161 Białystok, ul. Trawiasta 30 Rok załoŜenia – 1984 NIP PL-542-010-21-58 tel. (+48) (85) 654 45 84 654 45 82 664 70 31 fax (+48) (85) 664 70 41 e-mail: [email protected] www.samasz.pl OPERATOR’S MANUAL 1st EDITION 11/2006 REAR DISC MOWER KDT180 - 1,8 m KDT220 - 2,2 m KDT260 - 2,6 m KDT300 - 3,0 m KDT340 - 3,4 m From serial number: 00001 IN221EN000 - 1 - POCHYLENIE ODWROTNE POWODUJE TRWAŁE USZKODZENIE LISTWY DYSKOWEJ DOPUSZCZA SIĘ PRACĘ W POZYCJI POZIOMEJ ZALECANE POCHYLENIE KOSIARKI W POZYCJI ROBOCZEJ max. 7 cm DANGER TURNING THE DRIVE ON, IF THE MOWER IS NOT IN WORKING POSITION DANGER LIFTING THE MOWER BEFORE THE MOWING DISCS COME TO COMPLETE STANDSTILL DANGER OPERATING WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m Revision: Białystok 11/2006. Written by: Andrzej Kozłowski Translated by: Łukasz Łapiński Approved by: Mgr inŜ. Andrzej Łapiński Dopuszcza się pracę w pozycji poziomej. Pochylenie odwrotne powoduje trwałe uszkodzenie listwy roboczej. IT IS ALLOWED TO WORK IN HORIZONTAL POSITION TOO. OTHER POSITION CAN DAMAGE THE CUTTERBAR RECOMMENDED MOWER′S WORKING POSITION Operator’s manual Rear disc mower KDT180;KDT220;KDT260;KDT300; KDT340 - 2 - Contents page 1. INTRODUCTION........................................................................................................... 3 2. TECHNICAL DATA....................................................................................................... 3 2.1. Specifications...................................................................................................................................3 2.2. Design and working principle...…...………………………………………………………............3 2.3. Proper use........................................................................................................................................4 2.4. Standard equipment and spare parts ...........................................................................................5 3. SAFETY ADVICE.......................................................................................................... 6 3.1. Safety rules and regulations.............................................................................................................6 3.2. Warning decals ..........................................................................................................................7 3.3. Design and operation of safety breakaway device. .....................................................................9 4. TRANSPORT AND WORKING POSITIONS ............................................................. 9 4.1. Attaching the mower to the tractor.............................................................................................9 4.2. Preparing the mower for transport............................................................................................10 4.3. Preparing the mower for transport on public roads. ..................................................................11 4.4. Preparing the mower for work..................................................................................................12 4.5. Mounting PTO shaft ................................................................................................................13 4.6. Operation (mowing).................................................................................................................13 5. MOUNTING AND ADJUSTMENTS .......................................................................... 13 5.1. Mounting and timing of the knives...........................................................................................13 5.2. Replacing the knives................................................................................................................14 5.3. Adjusting swath widths............................................................................................................15 5.4. Adjusting the cutting height .....................................................................................................15 5.5. 3-point linkage support chain...................................................................................................16 5.6. Maintenance and service..........................................................................................................16 5.6.1. Checking the knives and knife holders ..................................................................................16 5.6.2. Checking the V-belts tension.................................................................................................17 5.6.3. Daily maintenance ................................................................................................................17 5.6.4. After-season maintenance .....................................................................................................17 6. LUBRICATION INSTRUCTION................................................................................ 17 6.1. Cutterbar.......................................................................................................................................17 6.2. Intersecting axis gear ...............................................................................................................18 6.3. Bearings and joints...................................................................................................................19 7. DEFECTS AND THEIR REPAIRS................................................................................20 8. DISASSEMBLY AND WITHDRAWAL FROM USE..................................................21 9. WARRANTY CARD........................................................................................................21 10. WARRANTY TERMS...................................................................................................22 10.1. Warranty claims procedures........................................................................................22 10.2. Warranty repairs record................................................................................................23 Operator’s manual Rear disc mower KDT180;KDT220;KDT260;KDT300; KDT340 - 3 - We congratulate you on the purchase of your new SaMASZ mower and wish you much pleasure and the very best work results through the years to come. 1. INTRODUCTION General information
Operator’s manual is attached to every machine in order that the operator can familiarize himself with design, working principles, service and adjustment of the mower. The user of the mower should be familiar with common safety rules and procedures.
The mower is manufactured according to international safety rules.
Compliance with the warnings in this operator’s manual will ensure safe operation.
Please contact your dealer if you have any queries relating to the operation and service of the mower.
Operator’s manual remains part of mower’s equipment. CAUTION: Operation of the mower before reading the operator’s manual carefully as well as operating by the unauthorized staff, especially by children, is strictly forbidden. 2. TECHNICAL DATA 2.1 Specifications Rear disc mowers manufactured by SaMASZ® have the following technical data: Tab. 1. Technical data Model: KDT 180 KDT220 KDT260 KDT300 KDT340 Working width 1.80 m 2.20 m 2.60 m 3.00 m 3.40 m Number of knives [pcs.] 8 (2 x 4) 10 (2 x 5) 12 (2 x 6) 14 (2 x 7) 16 (2 x 8) Tractor PTO rpm 540 rpm Tractor power required 22 kW (30 KM) 30 kW (40 KM) 50 kW (70 KM) 65 kW (90 KM) 75 kW (100 KM) Working capacity ~ 1,3 ha/h ~ 2,3 ha/h ~ 2,8 ha/h ~ 3,5 ha/h ~ 4,0 ha/h Transport length 1250 mm Transport width 1850 mm 2100 mm 2200 mm 2200 mm 2200 mm Operation width 3500 mm 4300 mm 4700 mm 5100 mm 5500 mm Weight 530 kg 625 kg 675 kg 730 kg 780 kg PTO shaft with overrunning clutch requirement 400 Nm 540 Nm Cutting speed of the knife 91 m/s Disc rpm 3250 rpm Tractor class 0,6 0,9 1,4 2,0 GENERAL WARNING When operating the mower please comply with the warnings and safety regulations shown throughout this manual by this safety alert symbol .

Firma SaMASZ Firma SaMASZ Firma SaMASZ Firma SaMASZ inŜ. Antoni Stolarski Poland, 15-161 Białystok, ul. Trawiasta 30 Rok załoŜenia – 1984 NIP PL-542-010-21-58 tel. (+48) (85) 654 45 84 654 45 82 664 70 31 fax (+48) (85) 664 70 41 e-mail: [email protected] www.samasz.pl OPERATOR’S MANUAL REAR DISC MOWER WITH CENTRAL SUSPENSION KDTC 260 - 2,6 m – From serial number: 00001 KDTC 260 S/W - 2,6 m – From serial number: 00001 KDTC 300 - 3,0 m – From serial number: 00001 KDTC 300 S/W - 3,0 m – From serial number: 00001 KDTC 340 - 3,4 m – From serial number: 00001 IN290EN001 17.11.2008 EDITION NO 1 Serial No: DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN WORKING POSITION DO NOT LIFT THE MOWER BEFORE THE MOWING DISCS HAVE COME TO COMPLETE STANDSTILL DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m Written and translated by: Łukasz Łapiński Technical advice: mgr inŜ. Adam Kierkowicz Optimum inclination towards the ground is 4 ÷ 5° to the mowing direction. It is allowed to work in horizontal position. Different inclination may damage the mower. Operator’s manual Rear disc mowers with central suspension KDTC 260 S/W; KDTC 300 S/W; KDTC 340 - 1 - Contents page 1. IDENTIFYING THE MACHINE............................................................................................2 2. INTRODUCTION ........................................................................................................... 2 3. PROPER USE...........................................................................................................................3 3.1. Technical data.............................................................................................................................4 3.2. Design and working principle .....................................................................................................5 3.3. Standard equipment and spare parts ............................................................................................6 4. SAFETY ADVICE....................................................................................................................8 4.1. Safety rules and regulations ........................................................................................................8 4.2. Transport ....................................................................................................................................9 4.2.1.Putting the mower onto another vehicle for transport...................................................................9 4.3. Working components................................................................................................................10 4.4. PTO shafts................................................................................................................................10 4.5. Residual risk.............................................................................................................................10 4.6. Warning decals and their meaning ............................................................................................12 4.7. Design and operation of hydraulic safety breakaway device......................................................17 5. OPERATION..........................................................................................................................17 5.1. Attaching the mower to the tractor............................................................................................17 5.2. Preparing the mower for transport.............................................................................................18 5.3. Preparing the mower for transport on public roads ....................................................................19 5.4. Mounting PTO shaft .................................................................................................................20 5.5. Switching from transport to working position ...........................................................................21 5.6. Preparing the mower for work...................................................................................................21 5.7. Operation (mowing)..................................................................................................................22 5.7.1. Essential information concerning mowing.................................................................................22 5.7.2. Taking turns over swaths ..........................................................................................................23 6. MOUNTING AND ADJUSTMENTS ....................................................................................23 6.1. Mounting and timing of the knives............................................................................................23 6.2. Replacing the knives.................................................................................................................23 6.3. Adjusting the cutterbar..............................................................................................................24 6.4. Adjusting the cutting height ......................................................................................................25 6.5. 3-point linkage support chain....................................................................................................25 6.6. Adjusting the space between tine conditioner's mask and it's shaft ............................................26 6.7. Replacing the conditioner's tines...............................................................................................26 6.8. Adjusting force of the pressure of roller conditioner..................................................................27 6.9. Maintenance and service...........................................................................................................27 6.9.1. Checking the knives and knife holders ......................................................................................27 6.9.2. Checking the tension and tine and roller conditioner's driving chain..........................................28 6.9.3. Daily maintenance ....................................................................................................................28 6.9.4. After-season maintenance .........................................................................................................28 7. LUBRICATION......................................................................................................................29 7.1. Cutterbar...................................................................................................................................29 7.2. Intersecting axis gears...............................................................................................................29 7.3. Roller conditioner's gearbox......................................................................................................30 7.4. Bearings and joints ...................................................................................................................31 8. DEFECTS AND THEIR REPAIRS.......................................................................................32 Operator’s manual Rear disc mowers with central suspension KDTC 260 S/W; KDTC 300 S/W; KDTC 340 - 2 - 9. DISASSEMBLY AND WITHDRAWAL FROM USE..........................................................33 10. WARRANTY CARD..............................................................................................................33 11. WARRANTY TERMS....................................................................................................34 11.1. Warranty claims procedure .......................................................................................................34 11.2. Warranty repairs record ............................................................................................................35 1. IDENTIFYING THE MACHINE Data plate is mounted to the mower’s main frame in the place shown below (Fig.1) Fig.1 Data plate place. Fig. 2. Data plate. Data plate includes: - name of the manufacturer, - weight, - mower’s serial number, - quality management sign, - mower’s type, - CE sign, - manufacturing date, - MADE IN POLAND sign. CAUTION: For more detailed information concerning the mower ask your dealer or manufacturer. 2. INTRODUCTION
This operator’s manual should be considered as the basic mower’s equipment. If the mower is handed over to another operator, it should be in working condition and given away along with operator’s manual and it’s other basic equipment.
Operator’s manual is attached to every machine in order that the operator can familiarize himself with design, working principles, service and adjustment of the mower. The user of the mower should be familiar with common safety rules and procedures.
The mower is manufactured according to international safety rules.
Compliance with the warnings in this operator’s manual will ensure safe operation.
Please contact your dealer if you have any queries relating to the operation and service of the mower.
Operator’s manual remains part of mower’s equipment. GENERAL WARNING When operating the mower please comply with the warnings and safety regulations shown throughout this manual by this safety alert symbol.