-
User and maintenance manual
1
-
1.1. General recommendations
5
-
1.2. Pictograms and their meanings
6
-
manual for the
7
-
Do not smoke or create sparks or flames
8
-
1.3. Instructions and safety regulations
9
-
1.3.3 Risks related to toxic products
11
-
1.3.5 Risks related to electrical networks
12
-
1.3.7 Risks related to moving the set
13
-
2. General description
15
-
Battery charge alternator
16
-
AIPR 1 LOC 800/1600A
17
-
AIPR 1 LOC 800/1600A 4 POLES TT EDF
18
-
2.2. Technical specifications
19
-
Oil capacity with filter
20
-
2.3. Fuel and consumables
21
-
Specifications of coolants
22
-
3.1.1 Safety during unloading
24
-
3.2. Fluid retention
25
-
a) Connections - general information
27
-
4.1. Trailer linkage
29
-
4.6. Break transmission adjustment
31
-
Figure 4.3: Braking transmission
32
-
4.7. Faults and repairs
33
-
4.8. Electrical connection diagram
34
-
5. Preparation before operating the set
35
-
Oil level, check and top up
36
-
6.2. Generator set with TELYS control panel
37
-
Fig. 6.2 – Description of the LEDs
38
-
Description of the screen
39
-
Description of the pictograms in zone 1
40
-
Description of the pictograms in zone 2
41
-
Description of the pictograms in zone 3
42
-
Alternator V1 single Voltage Indication
43
-
Fuel Level Indication
44
-
Display of messages in zone 4
45
-
Operation mode - genset in AUTO mode with
46
-
Operation mode - operation in AUTO mode
47
-
Generating set stoppage
48
-
6.2.3 Switching off
50
-
All faults will cause:
51
-
Activation of an alarm and a fault
52
-
Engine fault codes display
53
-
6.3. Generator set with KERYS control panel
55
-
Conformity to legal and regulatory requirements
56
-
6.3.2 Description of the KERYS
57
-
Module item reference
58
-
Logical inputs and outputs module
59
-
Identification of the software components
60
-
The generating set operational keys
62
-
The navigation keys
63
-
Navigation in the screens
64
-
The operating and configuration screens
65
-
- 1 -
66
-
Entry of a text
67
-
Selecting from a list
68
-
The operational modes are as follows:
69
-
Configuration in solo generating set
70
-
Temporary coupling to the grid (A651)
71
-
Principle of coupling in normal operation
74
-
Start of FORCED OPERATION
76
-
Principle of coupling when stopped
77
-
6.3.5 Connections of the generating sets
80
-
Earthing system (Standard only)
81
-
Earthing system: TNS
82
-
Connection of the generating sets to the box
83
-
Earthing system: IT
84
-
6.3.6 Operation and setting menus
88
-
Setting of regional parameters
89
-
In the second case the screen has this appearance.
91
-
Navigation reference: 6.3
92
-
Alarms and faults
94
-
6.3.7 Rental configurations
95
-
Back-up to perform
97
-
After changeover, the screen below appears.
98
-
A651: Temporary power grid single Genset
99
-
9. After return to the KERYS home screen,
100
-
14. After returning to the Kerys home screen,
104
-
No load test time delay
106
-
Return to the previous
107
-
Starting, tests and stop
110
-
In automatic mode
114
-
Air preheating (Optional)
118
-
7. Maintenance schedule
119
-
Every 4 000 hours
120
-
8.2. Battery setting into service
121
-
8.4. Load preconization
122
-
8.5. Faults and remedies
123
-
User guide and maintenance manual
127
-
Generating set and industrial engines
129
-
CALIFORNIA PROPOSITION 65 WARNING
130
-
Safety rules for operation and maintenance
134
-
Care and maintenance
135
-
Disconnect the power
136
-
This Operator's Manual contains industrial engines
139
-
EMS (Engine Management
140
-
Instruments and Controls
141
-
There are several sub-menus under each main menu.
142
-
Customer parameter / Gen set
145
-
DU (Display Unit)
147
-
Rpm and coolant temperature is shown in the upper
148
-
The information is shown as graphs. Press button 4
149
-
List of active alarms, refer to Fault Han-
150
-
CIU (Control Interface Unit)
151
-
Starting the Engine
153
-
Starting in Extreme Cold
154
-
Starting Using Auxiliary Batteries
155
-
A number of symptoms and possible causes of engine
160
-
Poor contact/open circuit in electrical wiring
161
-
The diagnostic function monitors and controls the
162
-
Display Control unit (DCU)
164
-
Erasing fault codes
165
-
Fault Code Register
166
-
Oil Level Sensor (Code 5.9, PID/SPN 98)
167
-
Boost Pressure Sensor (Code 3.4, PID/SPN 102/106)
168
-
Coolant Temperature Sensor (Code 3.3, PID/SPN 110)
169
-
Exhaust Temperature (Code 1.9, PID 173/SPN 1184)
171
-
Engine Speed (Code 2.6, PID/SPN 190)
172
-
Injector, Cylinder #2 (Code 7.2, SID 2/SPN 652)
174
-
Injector, Cylinder #6 (Code 7.6, SID 6/SPN 656)
175
-
Preheating Sensor (Code 8.6, SID 70/SPN 729)
176
-
Power Supply Sensor (Code 9.3, SID 232/SPN 620)
177
-
Fan actuator (SID 33/SPN 975)
178
-
Every 500 hours
180
-
TAD1640GE, TAD1641GE, TAD1641VE,
182
-
Control unit, EMS
183
-
Location of Sensors
185
-
Charge Air Pipe, Leakage Check
189
-
Drive Belt and Alternator Belt,
190
-
Drive Belt, Change
191
-
Engine Oil, Change
193
-
Fuel Pre-filter, Change
195
-
Ready mixed coolant contains 40% Volvo Penta Cool-
197
-
Coolant Level, Checking and
198
-
Filling a completely empty system
199
-
Coolant Filter, Change
201
-
Drain the coolant after 1-2 days of operation.
202
-
Cooling air filter
203
-
• Charge batteries if they have become discharged.
207
-
Bringing out of storage
209
-
Refer to the sales literature
210
-
Change volume, including filter change
212
-
Feed pressure at 600 rpm
213
-
Pressure cap, max. opening pressure
214
-
Alternative generating equipment (optional)
215
-
Chassis and serial number
216
-
© 2011 AB VOLVO PENTA
221
-
7748681 English 12-2011
222
-
2011.03 / g
227
-
Installation and maintenance
228
-
This manual is to be given to
251
-
MOTEURS LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE
262
-
VOLT. STAB. I EXC
263
-
2012.03 / e
264
-
9.3. Appendix C - Common spare parts
283
-
x 25 L
284
-
Oil pressure sensor
286
-
Air filter differential pressure sensor
287
-
Battery voltage sensor
288
-
Speed sensor calibration
289
-
Gear selection invalid
290
-
Pump position sensor/Cam position
291
-
Cylinder #1 injector status
292
-
Cylinder #4 injector status
293
-
Start relay status
294
-
Fuel Injection pump status
295
-
Input temperature of the TGV turbine
296
-
Flow level of the EGR valve
297
-
SAE J1939-73 : March 2004
298
-
FMI=10—ABNORMAL RATE OF CHANGE
299
-
FMI=19—RECEIVED NETWORK DATA IN ERROR
300
