SEA LEPUS Series Manuals

800 1800 2000 3000 Kg 2000 Kg 800 Kg LEPUS 2000 THREE-PHASE 400 Kg 300 Kg LEPUS 800 CONTINUO 1800 Kg 25% 75% 100% 40% 60% LEPUS 800 CONTINUO LEPUS 2000 THREE-PHASE LEPUS 1800 LEPUS 800 LEPUS 800 LEPUS 1800 FITTING AND CONNECTION INSTRUCTIONS LEPUS is an oil-bathed motor-reducer created for sliding gates automation. The motor-reducer irreversibility allows a perfect and safe gate closing avoiding the setup of an electrolock and in case of power supply lacking, the release device which is in the frontal part of the motor-reducer allows the manual opening and closing. The operator has a mechanical adjustable clutch which ensures the control of the gate pushing. Moreover, the electronic reversing device realized through an encoder makes the lepus motor-reducer a safe and reliable operator allowing in a simple way to comply with the current norms in the countries where this product is set up. 1 Adjustable Foundation plate 2 Anchor bolts 3 Fixing angulars 4 Angular cover 5 Pinion TECHNICAL DATA Power Supply Power Absorbed current Motor rotation speed Reduction ratio Room temperature Thermal protection intervention Weight of the unit with oil Oil quantity Protection rating Gate speed (pinion Z16) Gate speed (pinion Z20) Maximum weight of the gate Mechanical clutch Inductive or mechanical limit switch 10 10 7 8 9 1 2 3 4 5 6 Frequency of use Max gate weight Oil-bathed motor-reducers 6 Lever release reducer 7 Adjusting screw mechanical clutch 8 Electronic control unit 9 Oil filling up cap 10 Magnetic encoder MAIN PARTS NOMENCLATURE ENGLISH LEPUS MOTOR-REDUCER USING-GRAPHIC 3 7.5 4 325 160 1. GATE ARRANGEMENT The first thing to check is that the gate is in good running order as follows: a) The gate is rigid and straight and runs smoothly throughout its travel. b) The lower track is in good order, straight and levelled. c) The lower support wheels have sealed bearings or grease points. d) The top guide must be manufactured and installed so that the gate is perfectly upright. e) Physical gate stops must be fitted to prevent the gate coming out of its guides and track. DIMENSIONS (mm) cod. 67410010 8/40 LEPUS Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® 230 V (±5%) 50/60 Hz 380V 330W 450W 450W 1,5 A 1,7 A 1,2 A 1400 rpm 1/30 -20°C +55°C 130°C 15 Kg 1,75 L. IP 55 10,5 m/min 12 m/min 800 Kg 1800 Kg 2000Kg REV 07 - 10/2008 Fig. 2 Z16 Z20 120 mm 128 mm MINIMUM QUOTA Q 2.2. When you are concreting in the plate install any necessary cable ducts (30 mm dia. minimum) and cables in through the base plate. Cable ducts should have sweep bends not elbow ones. 2.3. When concreting in the plate check that the plate is perfectly levelled and that the measurement of 50 - 55 mm given in Fig. 2 is followed. Max 5 mm 55-60 Q 2. MOUNTING PLATE INSTALLATION To install the mounting plate it is necessary to: 2.1. Have a mounting plate manufactured to the dimensions shown in Fig. 1. The plate will require to have concrete holding into which the foundation plate and the anchor bolts will be walled up. It is best if the gate structure allows the plate to be raised up from the finished level by 50 mm. This will stop water gathering around the operator. cod. 67410010 9/40 Plinth Fig. 1 65 200 350 150 50-55 3. PINION ASSEMBLING 3.1. Put the spline into the motor reducer shaft as in Fig. 3. 3.2. Assemble the pinion to the motor reducer fixing it with the provided bolt (Fig. 3). Fig. 3 4. FITTING OF THE UNIT 4.1. Fix the side fixing angulars to the motor-reducer with the provided screws (Fig. 4) 4.2. Fix the motor-reducer to the foundation plate adjusting the side position and its height (Fig. 4 - Fig. 5) considering the mentioned measurements in Fig. 2. 4.3. Remove the closing loading oil cap (red) and substitute it with that supplied apart provided with the airhole (black). Fig. 4 Fig. 5 ENGLISH Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® REV 07 - 10/2008 Fig. 10 Fig. 11 cod. 67410010 10/40 1,5 mm Fig. 12 5. RELEASE SYSTEM 5.1. To release act as follows - Put the key in and turn it to open the small door which protects the plastic handle (Fig. 6). - Grab the handle of the release and pull outward winning the resistance of the inner spring (Fig. 7). - Turn the handle of 90° towards left or right and leave it folding it to 90° to let the small door close. - Close the small door and take the key away. 5.2. To stop again act as follows: - Put the key in and turn it to open the small door which protects the plastic handle (Fig. 6). - grab the handle and turn it of 90° towards left or right - pull it inward until the stop - move the leaf by hand until the gears are not inserted again, after this the system is re-established for the automatic use. 6. RACK FITTING 6.1.Release the unit and open the gate completely . 6.2.Fit the bolts to each section of rack using the provided blocking screw. Make sure the bolts are placed in the upper part of the holes (See Fig. 8) ; 6.3.Lay the section of rack on the pinion of the operator as in Fig. 9 so that it results parallel to the pavement guide of the gate and tack weld the central bolt B to the gate (Fig. 10). Manually slide the gate to set the bolt C close to the pinion and tack weld them; repeat with bolt A. Fig. 8 Fig. 9 A B C 6.4.Repeat this method for all the pieces of rack that require to be fitted. 6.5.Check all the rack pieces are perfectly alined and placed correctely (serrations in phases). When fitting the next section of rack use a third piece as shown in Fig. 11 to ensure a good mesh. 6.6.Set the rack 1.5 mm higher to avoid the gate weight loading on the pinion (Fig. 12), Notice: Keep a gap of about 0,5 mm between pinion cog and gear rack tooth. 6.7.Slide the gate back and forth to check that the rack always stays in the middle of the pinion. If required adjust the length of the spacers. Fig. 6 Fig. 7 ENGLISH Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® REV 07 - 10/2008 cod. 67410010 11/40 7. LIMIT SWITCH ADJUSTMENT 7.1. To set up and adjust the limit switches in opening, follow the instructions written here (Fig. 13): - Bring the gate in complete opening, - Place the limit switch plate on the gear rack to have the limit switch (lever in case of mechanical limit switch (Fig. 14); pointers placed in the higher part in case of inductive limit switch (Fig. 15)) in correspondence with the X point which is 50 mm from the folded side of the plate (Fig. 16) and fix it with the supplied screws (Fig. 17). 7.2. To set up and adjust the limit switches in closing, follow the instructions written here (Fig. 13): - Bring the gate in complete closing, - Place the limit switch plate on the gear rack to have the limit switch in correspondence with the X point which is 50 mm from the folded side of the plate (Fig. 16) and fix it with the supplied screws (Fig. 17). Closing limit switch Opening limit switch Fig. 13 Fig. 14 Fig. 15 Mechanical limit switch Inductive limit switch Fig. 17 50 mm X Fig. 16 Place where the wheel (mechanical limit switch) or the arrow (inductive limit switch) must be Fig. 18 A Fig. 19 Through the braking trimmer adjustment placed on the electronic control unit it is possible to stop the gate in the point desidered. 8. GROUNDING (Fig. 18) 9. CLUTCH ADJUSTMENT 9.1. Take power supply tension off. 9.2. To adjust the clutch act as follows: - Act on the “A” screw (Fig. 19) in the following way: - Clockwise = less clutch sensibility and more pushing force - Anti-clockwise = more clutch sensibility and less pushing force ENGLISH Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® REV 07 - 10/2008

LEPUS Italiano English Français Español Deutsch Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® MOTOR REDUCER FOR SLIDING GATES MOTEUR POUR PORTAILS COULISSANTS ANTRIEB FUER SCHIEBETORE MOTOREDUCTOR PARA CANCELAS CORREDIZAS MOTORIDUTTORE PER CANCELLI SCORREVOLI Nederlands SEA S.p.A. Zona industriale 64020 S.ATTO Teramo - (ITALY) Tel. +39 0861 588341 r.a. Fax +39 0861 588344 www.seateam.com [email protected] SCHUIFHEKMOTOR Cod. 67410014 REV 03 - 11/2013 FITTING AND CONNECTION INSTRUCTIONS LEPUS is an oil-bathed motor-reducer created for sliding gates automation. The motor-reducer irreversibility allows a perfect and safe gate closing avoiding the setup of an electrolock and in case of power supply lacking, the release device which is in the frontal part of the motor-reducer allows the manual opening and closing. The operator has a mechanical adjustable clutch which ensures the control of the gate pushing. Moreover, the electronic reversing device realized through an encoder makes the lepus motor-reducer a safe and reliable operator allowing in a simple way to comply with the current norms in the countries where this product is set up. 1 Adjustable Foundation plate 2 Anchor bolts 3 Angular cover 4 Pinion 5 Lever release reducer 6 Adjusting screw mechanical clutch 7 Electronic control unit 8 Oil filling up cap 9 Magnetic encoder MAIN PARTS NOMENCLATURE ENGLISH LEPUS Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® 2000 Three-Phase TECHNICAL DATA Power Supply Power Motor rotation speed Reduction ratio Room temperature Thermal protection intervention Weight of the unit with oil Oil quantity Protection rating Gate speed (pinion Z16) Gate speed (pinion Z20) Maximum weight of the gate Limit switch Motor capacitor Working frequency Maximum torque Anti- crushing clutch Cod. 67410014 1 2 3 4 5 6 7 8 9 3 7.5 4 325 60 1 115 V (±5%) 50/60 Hz 330W 80 60% 1550 rpm 1/30 -20°C +55°C 130°C 15 Kg 1,75 L. IP 55 0.175 m/s 0.2 m/s 60 Nm 800 Kg ~ µF Mechanical in oil bath - Electronic Mechanical with leve/Inductive LEPUS 110V 2000 Kg 1600 Kg 600 Kg 75% LEPUS 1600 LEPUS 2000 Three-Phase LEPUS 600 LEPUS 600 LEPUS 2000 Three-Phase LEPUS 1600 800 Kg LEPUS 110V LEPUS 110V 60% TECHNICAL DATA Power Supply Power Motor rotation speed Reduction ratio Room temperature Thermal protection intervention Weight of the unit with oil Oil quantity Protection rating Gate speed (pinion Z16) Gate speed (pinion Z20) Maximum weight of the gate Limit switch Motor capacitor Working frequency Maximum torque Anti- crushing clutch Note: The frequency of use is valid only for the first hour at 20°C room temperature. LEPUS MOTOR-REDUCER USING-GRAPHIC Frequency of use Max gate weight Oil-bathed motor-reducers DIMENSIONS (mm) REV 03 - 11/2013 230V~ 50/60 Hz 230V/400V 50/60 Hz 330W 450W 25 µF 35 µF - 75% intensive 1400 rpm 1/30 -20°C +55° 130°C 15 kg 15,5 kg 1,75 L. IP 55 0.175 m/s 0.2 m/s 50 Nm 70Nm 600 kg 1600 kg 2000 kg Mechanical in oil bath - Electronic Mechanical with leve/Inductive 600 1600 9 Plinth Fig. 1 65 200 350 150 Fig. 2 Z16 Z20 120 mm 128 mm MINIMUM QUOTA Q Max 5 mm 55-60 Q 50-55 Fig. 3 Fig. 5 Fig. 4 ENGLISH Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® Cod. 67410014 2.2. When you are concreting in the plate install any necessary cable ducts (30 mm dia. minimum) and cables in through the base plate. Cable ducts should have sweep bends not elbow ones. 2.3. When concreting in the plate check that the plate is perfectly levelled and that the measurement of 50 - 55 mm given in Fig. 2 is followed. 3. PINION ASSEMBLING 3.1. Put the spline into the motor reducer shaft as in Fig. 3. 3.2. Mount the pinion on the motor as shown in fig.3 4. FITTING OF THE UNIT 4.1. Fix the motor-reducer to the foundation plate adjusting the side position and its height (Fig. 4 - Fig. 5) considering the mentioned measurements in Fig. 2. 4.2. Remove the closing loading oil cap (red) and substitute it with that supplied apart provided with the airhole (black). 1. 2. MOUNTING PLATE INSTALLATION To install the mounting plate it is necessary to: 2.1. Have a mounting plate manufactured to the dimensions shown in Fig. 1. The plate will require to have concrete holding into which the foundation plate and the anchor bolts will be walled up. Note: It is best if the gate structure allows the plate to be raised up from the finished level by 50 mm. This will stop water gathering around the operator. GATE ARRANGEMENT The first thing to check is that the gate is in good running order as follows: a) The gate is rigid and straight and runs smoothly throughout its travel. b) The lower track is in good order, straight and levelled. c) The lower support wheels have sealed bearings or grease points. d) The top guide must be manufactured and installed so that the gate is perfectly upright. e) Physical gate stops must be fitted to prevent the gate coming out of its guides and track. 10 REV 03 - 11/2013 ENGLISH Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n. 804888 ® 1,5 mm Fig. 10 Fig. 6 Fig. 7 A B C Fig. 8 Fig. 9 Fig. 11 5. GEAR RACK MOUNTING 5.1. Release the motor reducer and take the leaf to complete opening; 5.2. Fix to each gear rack element the support pawls using the appropriate lock screws, taking care to place them in the upper part of the hole (Fig. 6) ; 5.3. Lean the gear rack element on the toothed pinion of the motor so that it results parallel to the ground slideway of the gate, place it as shown in Fig. 7 and electrically weld the central pawl B to the gate structure (Fig. 8). Manually move the gate until pawl C is placed in correspondence to the pinion, now fix it with electric welding. Repeat the same procedure for pawl A after having placed it in correspondence to the pinion; 5.4. Make sure that all the gear rack elements are perfectly aligned and placed correctly (teeth in phase). It’s suggested to place two aligned elements infront of a third one as shown in Fig.9; 5.5. Repeat the above described operation for all the remaining gear rack elements which have to be installed; 5.6. To avoid that the door weights down on the pinion (Fig.10) lift up the whole rack about 1,5 mm. Warning: Keep a gap of about 0,5 mm between pinion tooth and gear rack tooth; 5.7. Make sure that the gear rack works at the center of the pinion along all rack elements, if necessary, adjust the distance pieces length. Closing limit switch Opening limit switch 6. LIMIT SWITCH ADJUSTMENT 6.1. To set up and adjust the limit switches in opening, follow the instructions written here (Fig. 11): - Bring the gate in complete opening, - Place the limit switch plate on the gear rack to have the limit switch (lever in case of mechanical limit switch (Fig. 12); pointers placed in the higher part in case of inductive limit switch (Fig. 13)) in correspondence with the X point which is 50 mm from the folded side of the plate (Fig. 14) and fix it with the supplied screws (Fig. 15). 6.2. To set up and adjust the limit switches in closing, follow the instructions written here (Fig. 11): - Bring the gate in complete closing, - Place the limit switch plate on the gear rack to have the limit switch in correspondence with the X point which is 50 mm from the folded side of the plate (Fig. 14) and fix it with the supplied screws (Fig. 15). Cod. 67410014 11 REV 03 - 11/2013