Ꙭ Sealey PWH599 Manuals, Sealey Welding Accessories User Guides and Instructions

Sealey PWH599 Instructions [PDF] (2 pages)

Identifier: id-1695231
Brand: Sealey
Device: PWH599 Welding Accessories
Type: PDF
Key Aspects: Cleaning and Sanitization Methods, Periodic Inspection Checklists, Critical Operational Precautions
UPD Date: 26.07.2026
Source File: 1696135.pdf
Pages: 2
Description: Complete device guide for the Sealey PWH599.

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Viewing area . . . . . . . .98 x 44mm (3.86 x 1.74). Size of cartridge . . . . . .110x90x9mm (4.33x3.54x0.35) Power supply . . . . . . . .Solar cells Power On/Off . . . . . . . .Fully Automatic UV/IR protection . . . . . .Up to shade Din.16 at all times Adjustable shade . . . . .From 9 - 13 Clear shade . . . . . . . . .Shade 4. Response (light to dark) 1/20,000 sec Response (dark to light) l Position slow = 0.6 - 0.8sec . . . . . . . . . . . . . . . . . .l Position fast = 0.25 - 0.35sec Sensitivity . . . . . . . . . .Adjustable high/low Helmet material . . . . . .Hi-impact Polyamide Nylon/Polyprop. Weight of helmet . . . . .374g Weight of filter cartridge 133g Operating temperature .-50C to 550C (230F to 1310F). Storing temperature . . .-200C to 700C (-40F to 1580F). PWH599 - 2 - 100305 Thank you for purchasing a Sealey Power Product. Manufactured to a high standard this product Version 2 will, if used according to these instructions and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE. AUTOMATIC WELDING HELMET INSTRUCTIONS FOR MODEL NO: PWH599 1. SAFETY INSTRUCTIONS pp WARNING! THIS HELMET IS NOT SUITABLE FOR USE WITH LASER OR GAS-WELDING. Ensure all workshop safety rules, regulations, and conditions are complied with when using welding equipment. The helmet will not offer protection against mis-use of workshop tools, equipment, or accessories. Maintain the helmet in good condition, and protect cartridge from liquid and dirt contact. Regularly replace the protective lens and replace any damaged or worn parts. Use genuine parts only. Non authorised parts may be dangerous and will invalidate the warranty. NEVER open or tamper with the shade cartridge. Select the shade level before use. Ensure the front cover lens is securely in place before use. Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible, Use helmet only in temperatures ranging from -50 C to 550C (230F to 1310F). The eye protective plate in helmet is NOT unbreakable. Helmet will not protect you against severe impact hazards (such as, but not limited to) fragmenting abrasive discs/grinding wheels, stones and other grinding tools, explosive devices or corrosive fluids. The helmet will only protect the eyes and face from radiation and sparks. Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery. Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes. Keep children and unauthorised persons away from the working area. pp WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty. (Contact Service Agent). DO NOT use helmet unless you have been instructed in its use by a qualified person. DO NOT get the helmet wet or use in damp or wet locations. DO NOT leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly. DO NOT place the helmet on a hot surface. DO NOT use helmet without front cover lens and frame fitted. To do so will invalidate your warranty. Clean helmet (see section 5.9) and store the helmet in a safe, dry, childproof location. The materials of the helmet may, when coming into contact with the wearers skin, cause an alergic reaction to susceptible individuals. Before welding always inspect the cartridge filter to ensure that it is not damaged. To test the filter prior to welding, direct the front of the cartridge filter to a bright light source which will cause the lens to darken. Then using your hand rapidly cover and uncover the sensor. The filter should lighten momentarily then return to a dark state. s s DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT USE. Remove cartridge and return to your dealer for checking. Continued use of the product knowing that the auto darkening feature is NOT FUNCTIONING may DAMAGE YOUR EYES and CAUSE BLINDNESS. Continued use of the helmet which is not functioning will invalidate the warranty and could prohibit a successful claim on any insurance company. 3. SPECIFICATION 2. INTRODUCTION High quality variable shade 9-13 lens which does not deteriorate with age or usage, manufactured and tested to EN379:2003 . Fully automatic, switches from light to dark on striking arc. Fitted with solar power panel, no batteries required. Features sensitivity switch and delay speed switch control for switching dark to light, preventing arc eye when welding at high power, whilst still providing fast switching for tack welding. Deluxe contoured helmet design approved to EN175:1997 gives full neck protection and protects lens from scratching when helmet is laid down. Comfortable headband and non slip quick release ratchet mechanism. Suitable for MIG and arc welding. (Not suitable for use with laser or gas-welding). 01284 757500 01284 703534 E-mail: [email protected] Sole UK Distributor Sealey Group, Bury St. Edmunds, Suffolk. Web address: www.sealey.co.uk 8. SPARE PARTS - VERSION 2 IRREGULAR DARKENING The headband may have been unevenly set on the two sides of the helmet Readjust the distance of the shade OR DIMMING. (unequal distances from the eyes to the shade cartridge). cartridge. SHADE CARTRIDGE DOES The sensors are soiled or obstructed. Clean NOT DARKEN OR FLICKERS. Front cover lens oiled or damaged. Clean or replace Welding current too low. Adjust weld amps POOR VISION Operative lenses and/or shade cartridge soiled. Check, clean or replace Insufficient ambient light. Adjust light Shade level incorrectly set. Refer to Shade Guide for setting SLOW RESPONSE Operating temperature too low Do not use at temperatures below -50C (230F) . WELDING HELMET SLIPS Headband adjustments incorrect. Refer to section 4. 7. PROBLEM SOLVING 6. MEANING OF MARKINGS s s DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT USE. Remove cartridge and return to your dealer for checking. Continued use of the product with auto darkening feature NOT FUNCTIONING may DAMAGE YOUR EYES and CAUSE BLINDNESS. Use of malfunctioning product will invalidate the warranty, and any right of claim on any insurance policy. fig 6 Issue date 10/03/05 Issue No, 1 REF. PART NO. DESCRIPTION (fig.4d) 168.445504.V2 Front cover lens 106x89mm (fig.4a) 168.445501 Front cover lens frame (fig.5a/b)168/445511 Auto darkening filter cartridge (fig.5b/b)168/445580 Wire clip 168/445525 Shade knob 168/445530 Inside cover lens 168/445535 Helmet shell (fig.6-X) 168/445540 Sweat band / front head band (fig.6) 168/445545 Adjustable Head band (fig.6-6) 168/445550 Block nut (fig.6-2) 168/445555 Washer x 4 (fig.6-4) 168/445560 Limitation washer (adjustable) (fig.6-3) 168/445565 Limitation washer LEFT (fig.2) 168/445570 Screw (fig.6-3) 168/445575 Limitation washer RIGHT IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12 months from purchase date. proof of which will be required for any claim. INFORMATION: Call us for a copy of our latest catalogue on 01284 757525 and leave your full name and address including your postcode. NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Meaning of the markings on the filter: 4 / 9 - 13 Jack Sealey Ltd. 1 / 3 / 2 / 379 Light state scale no. Lightest dark state scale no. Darkest state scale no. Manufacturers identification. Optical class. Diffusion of light class. Variation in luminence transmittance class. Number of the applied standard. Meaning of the markings on the helmet: Jack Sealey Ltd. = manufacturers identification EN 175 = number of the applied standard S = symbol of the robustness (Increased robustness)

Sealey PWH599 Instructions [PDF] (2 pages)

Identifier: id-2404764
Brand: Sealey
Device: PWH599 Welding Accessories
Type: PDF
Key Aspects: Hardware Verification Checklists, Safety Recommendations and Warnings, Documentation and Revision History
UPD Date: 08.06.2026
Source File: 2400027.pdf
Pages: 2
Description: Professional manual for the Sealey PWH599.

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Sealey PWH599 Instructions [PDF] (2 pages)

Identifier: id-2404765
Brand: Sealey
Device: PWH599 Welding Accessories
Type: PDF
Key Aspects: Step-by-Step Assembly Procedures, Technical Support and Resource Links, Product Performance Metrics
UPD Date: 10.04.2026
Source File: 2400026.pdf
Pages: 2
Description: Product usage manual for the Sealey PWH599.

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Viewing area: . . . . . . . . 98 x 44mm (3 .86” x 1 .74”) . Size of cartridge: . . . . . 110x90x9mm (4 .33”x3 .54”x0 .35”) Power supply: . . . . . . . . Solar cells Power On/Off: . . . . . . . . Fully Automatic UV/IR protection: . . . . . Up to shade Din .16 at all times Adjustable shade: . . . . . From 9 - 13 Clear shade: . . . . . . . . . Shade 4 . Response (light to dark):1/20,000 sec Response (dark to light)  Position ‘slow’ = 0 .6 - 0 .8sec . . . . . . . . . . . . . . . . . . .  Position ‘fast’ = 0 .25 - 0 .35sec Sensitivity: . . . . . . . . . . Adjustable high/low Helmet material: . . . . . . Hi-impact Polyamide Nylon/Polyprop . Weight of helmet: . . . . . 374g Weight of filter cartridge:133g Operating temperature: -5oC to 55oC (23oF to 131oF) . Storing temperature: . . . -20oC to 70oC (-4oF to 158oF) . Thank you for purchasing a Sealey Power Product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE. INSTRUCTIONS FOR: AUTOMATIC WELDING HELMET MODEL NO: PWH599 Version 2 1. SAFETY INSTRUCTIONS  WARNING! ThIs helMeT Is NOT suITAble fOR use wITh lAseR OR gAs-weldINg. Ensure all workshop safety rules, regulations, and conditions are complied with when using welding equipment . The helmet will not offer protection against mis-use of workshop tools, equipment, or accessories . Maintain the helmet in good condition and protect cartridge from liquid and dirt contact . Regularly replace the protective lens and replace any damaged or worn parts . Use genuine parts only. Non authorised parts may be dangerous and will invalidate the warranty. NEVER open or tamper with the shade cartridge . Select the shade level before use . Ensure the front cover lens is securely in place before use . Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible . Use helmet only in temperatures ranging from -5oC to 55oC (23oF to 131oF) . The eye protective plate in helmet is NOT unbreakable . Helmet will not protect you against severe impact hazards (such as, but not limited to) fragmenting abrasive discs/grinding wheels, stones and other grinding tools, explosive devices or corrosive fluids . The helmet will only protect the eyes and face from radiation and sparks . Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery . Maintain correct balance and footing . Ensure the floor is not slippery and wear non slip shoes . Keep children and unauthorised persons away from the working area .  WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty . (Contact Service Agent) . DO NOT use helmet unless you have been instructed in its use by a qualified person . DO NOT get the helmet wet or use in damp or wet locations . DO NOT leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly . DO NOT place the helmet on a hot surface . DO NOT use helmet without front cover lens and frame fitted . To do so will invalidate your warranty . Clean helmet (see section 5 .9) and store the helmet in a safe, dry, childproof location . The materials of the helmet may, when coming into contact with the wearers skin, cause an allergic reaction to susceptible individuals . Before welding always inspect the cartridge filter to ensure that it is not damaged . To test the filter prior to welding, direct the front of the cartridge filter to a bright light source which will cause the lens to darken . Then using your hand rapidly cover and uncover the sensor . The filter should lighten momentarily then return to a dark state .  DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT USE . Remove cartridge and return to your dealer for checking . Continued use of the product knowing that the auto darkening feature is NOT FUNCTIONING may DAMAGE YOUR EYES and CAUSE BLINDNESS . Continued use of the helmet which is not functioning will invalidate the warranty and could prohibit a successful claim on any insurance company . 3. SPECIFICATION 2. INTRODUCTION High quality variable shade 9-13 lens which does not deteriorate with age or usage, manufactured and tested to EN379:2003 . Fully automatic, switches from light to dark on striking arc . Fitted with solar power panel, no batteries required . Features sensitivity switch and delay speed switch control for switching dark to light, preventing arc eye when welding at high power, whilst still providing fast switching for tack welding . Deluxe contoured helmet design approved to EN175:1997 gives full neck protection and protects lens from scratching when helmet is laid down . Comfortable headband and non slip quick release ratchet mechanism . Suitable for MIG and arc welding . (Not suitable for use with laser or gas-welding) . 8. SPARE PARTS 7. TROUBLESHOOTING  DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT USE . Remove cartridge and return to your dealer for checking . Continued use of the product with auto darkening feature NOT FUNCTIONING may DAMAGE YOUR EYES and CAUSE BLINDNESS . Use of malfunctioning product will invalidate the warranty, and any right of claim on any insurance policy . Issue date 13/05/08 Issue No, 2 REF. PART NO. DESCRIPTION (fig .3d) 168 .445504 . Front cover lens 106x89mm (fig .3a) 168 .445501 Front cover lens frame (fig .4a/b) 168/445511 Auto darkening filter cartridge (fig .4b/b) 168/445580 Wire clip 168/445525 Shade knob 168/445530 Inside cover lens 168/445535 Helmet shell (fig .5-X) 168/445540 Sweat band / front head band (fig .5) 168/445545 Adjustable Head band (fig .5-5) 168/445550 Block nut (fig .5-2) 168/445555 Washer (x 4) (fig .5-4) 168/445560 Limitation washer (fig .5-3) 168/445565 Limitation washer LEFT (fig .5-3) 168/445575 Limitation washer RIGHT IRREGULAR DARKENING OR DIMMING The headband may be unevenly set on the two sides of the helmet (unequal distances from the eyes to the shade cartridge) . Readjust the distance of the shade cartridge . SHADE CARTRIDGE DOES NOT DARKEN OR FLICKERS The sensors are soiled or obstructed . Clean . Front cover lens oiled or damaged . Clean or replace . Welding current too low . Adjust weld amps . POOR VISION Operative lenses and/or shade cartridge soiled . Check, clean or replace . Insufficient ambient light. Adjust light . Shade level incorrectly set . Refer to Shade Guide for setting . SLOW RESPONSE Operating temperature too low . Do not use at temperatures below -5 oC (23 oF) . WELDING HELMET SLIPS Headband adjustments incorrect . Refer to section 4 . Original Language Version Original Language Version PWH599 .V2 Issue: 4 - 11/04/11 PWH599 .V2 Issue: 4 - 11/04/11 NOTe: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this product . WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim . INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode . 01284 757500 01284 703534 sales@sealey .co .uk Sole UK Distributor, Sealey Group, Kempson Way, Suffolk Business Park, Bury St . Edmunds, Suffolk, IP32 7AR www .sealey .co .uk WEB email