Seastar Solutions BayStar Plus Manuals

© 2003 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Fax: 604.270.7172 Web: www.seastarsolutions.com INSTALLATION INSTRUCTIONS Copy Part# 764607, Rev. E, 08/2013 Page 1 of 2 Figure A. WARNING Determine desired mounting position of the BayStar Plus Helm pump. Ensure that the steering wheel will not interfere with any other functional equipment. Check for adequate space behind the dash. The BayStar Plus Helm Pump can be installed with the shaft in the horizontal, vertical or any angle in between. The filler plug must always be in the uppermost position. Mounting the Helm Drilling the Hole Using the mounting plate on page 2, use the following steps tomake an accurate and clean cut into the dash. 1. Tape the template to the dash and use a center punch for locating the holes on dash, or photocopy if required to use as a drilling template. If a photocopy is required check ALL MEASUREMENTS as per the template to ensure that the photocopied template is true and correct. 2. Before drilling the holes, check that the helm location will allow unrestricted movement of the steering wheel. 3. Drill the 3" diameter center hole and the four 5/16" diameter mounting holes, positioned as shown. Cleaning fluids containing ammonia, acids or any other corrosive ingredients MUST NOT be used for cleaning any part of this Hydraulic Steering System. Failure to comply will cause serious damage to the steering system, resulting in possible loss of steering, causing property damage, personal injury and/or death. 3" DIA. (76 mm) FILLER PORT 3/4" STANDARD TAPER 1/4" NPT PORTS (4) 1/4" NC STUDS(4) 3-15/16" (100 mm) 1-15/16" (50 mm) 2-5/8" (67 mm) 6-1/16" (155 mm) 4-7/16" (113 mm) 2-5/8" (67 mm) HELM PUMP # HH4514

INSTALLATION INSTRUCTIONS SUPPLEMENTAL 7.1 Hydraulic Steering HELMS DASHBOARD MOUNTING TEMPLATE Before you do it your way, please try it our way SEASTAR SOLUTIONS 3831 NO.6 ROAD RICHMOND, B.C. CANADA V6V 1P6 FAX 604-270-7172 www.seastarsolutions.com © 2014MARINE CANADA ACQUISITION INC. DBA SEASTAR SOLUTIONS PRINTED IN CANADA 5000–08/14 ISO 10592 3" DIA. (76 mm) FILLER PORT 3/4" STANDARD TAPER ORB PORTS (4) 3-15/16" (100 mm) 1-15/16" (50 mm) ALL HELMS 6-1/16" (155 mm) SEASTAR/BAYSTAR PLUS HELMS 4-7/16" (113 mm) BAYSTAR HELMS 4-5/8" (118 mm) WARNING DO NOT use ANY SeaStar PRO helm pump with "unbalanced" steering cylinder as a steering lock up WILL result. WARNING CAUTION S E V E N P O I N T O N E I S O 9 0 0 1 If a 20° mounting wedge is used, cut out dash as per mounting wedge template and mount helm directly to the 20° wedge. Cleaning fluids containing ammonia, acids or any other corrosive ingredients MUST NOT be used for cleaning any part of this Hydraulic Steering System. Failure to comply will cause serious damage to the steering system, resulting in possible loss of steering, causing property damage, personal injury and/or death. w w w . s e a s t a r s o l u t i o n s . c o m Figure 1. SeaStar helm shown, BayStar and BayStar Plus similar. Figure 2. PRIOR TO EVERY USE SAFETY INFORMATION The safety information provided below is intended to inform you of the dangers that may be present before, during and after use. It is critical that you read and understand ALL the points noted. WARNING 1. Check Fluid level in highest helm pump (see page 2 for proper fluid level setting). 2. Verify immediate steering response when turning steering wheel(s). Ensure engine(s), rudder(s) and/or outdrive(s) turn when all steering wheels are turned. 3. Visually inspect all steering hoses and fittings for wear, kinking and/or leaks. 4. Check for binding, loose, worn or leaking steering components. DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT IN PROPER WORKING CONDITION. DURING USE 1. WEAR A COAST GUARD-APPROVED PERSONAL FLOTATION DEVICE (PFD). 2. ATTACH ENGINE SHUT-OFF CORD (LANYARD) TO YOUR PFD. 3. Never allow anyone not familiar with the operation of the steering system operate the boat at any time. 4. Know and adhere to the operator restrictions for your area including; - Federal Laws/Regulations, - State Laws/Regulations and - Municipal Laws/Regulations. DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT IN PROPER WORKING CONDITION. AFTER USE 1. Rinse off steering system thoroughly using 'fresh, clean water only'. MAINTENANCE 1. Maintain steering system at a minimum of twice per year. - Due to the many different systems these helm pumps are used in, please refer to your Installation and Owner's Manual provided with your steering cylinder. Keep our waters clean for all current and future users. Dispose of ALL fluids in accordance with your local regulations. Mounting template for Standard Front Mount applications only. CAUTION If photocopied check ALL measurements using a measuring device to ensure accuracy. Now with positionable O-ring hose fittings This helm pump is fitted with Re-posi- tional O-ring hose fittings (ORB). NOTICE FORM NO. 998002 Rev. B