Shindaiwa DGK7F Manuals

OWNER’S AND OPERATOR’S MANUAL Vertical, Water-Cooled 4-Cycle Diesel Engine DGK7F X753-007670 X753802-0000 CAUTION Do not operate the Generator, or any other appliance, before you have read and understood the instructions for use and keep near for ready use. DGK7F California Proposition 65 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.  Always start and operate the engine in a well ventilated area.  If in an enclosed area, vent the exhaust to the outside.  Do not modify or tamper with the exhaust system.  Do not idle the engine except as necessary. For more information go to www.P65warnings.ca.gov/diesel. WARNING Cancer and reproductive Harm- www.P65Warnings.ca.gov WARNING Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING. Introduction Thank you for purchasing this Shindaiwa soundproof diesel engine generator.  This manual has been created to ensure safe usage of this generator. Be sure to read this manual before operation. Improper operation/handling of this generator will result in an accident or malfunction.  Handling/Operation of this generator can only be performed by persons who understand the contents of this manual and can handle/operate the generator in a safe manner. Persons who suffer from an illness, are taking medicine or not feeling well such that safe operation would be negatively affected must not operate this generator.  Work performed using this generator and handling/operation of this generator must be in accordance with corresponding laws and regulations based on such laws. Consult with the authorized distributor where this generator was purchased if you have any inquiries regarding the corresponding laws.  Always be sure to include this manual when loaning out this generator and instruct operating personnel to read this manual before operation.  Store this manual in a specified location where it will be secure and available for consulting at any time. Order another copy from the authorized distributor where this generator was purchased if this manual becomes dusty,grimy or torn.  Consult with the authorized distributor where this generator was purchased if you have any inquiries regarding any points related to this generator and manual. When inquiring about this generator, be sure to provide the model name and serial number.  If disposing of this generator, do so in a manner that is in compliance with laws related to industrial waste. Contact the authorized distributor where the generator was purchased if you have any inquiries regarding proper disposal.  Caution notice ranks in this manual are classified as follows. WARNING: Indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. CAUTION : Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury and property damage. < Note > : Other types of cautions and indications.  Note that CAUTION items can also lead to major accidents under some circumstances if not correctly followed. All caution notices are important. Be sure to follow all of them. 1 Table of Contents 1. Safety Instructions .................................................................................... 2 2. Specifications ............................................................................................ 6 2-1. Specifications ..................................................................................... 6 2-2. Ambient Conditions ............................................................................ 7 3. Applications .............................................................................................. 7 4. Part Names ................................................................................................ 7 4-1. External View/Part Names ................................................................. 7 4-2. Operation Panel Configuration ........................................................... 9 5. Equipment ............................................................................................... 10 5-1. Available Output Monitor .................................................................. 10 5-2. Spill Containment ............................................................................. 10 5-3. Warning Indicators ........................................................................... 11 5-4. Spill Containment Overflow Warning Indicator.................................. 13 5-5. Meters and Gauges .......................................................................... 14 6. Transport/Installation .............................................................................. 16 6-1. Transport Procedures ....................................................................... 16 6-2. Installation Procedures ..................................................................... 17 7. Load Connections ................................................................................... 17 7-1. Load Cable Selection ....................................................................... 17 7-2. Connecting Load Cables .................................................................. 18 8. Pre-Operation .......................................................................................... 19 8-1. Checking Engine Oil ......................................................................... 20 8-2. Checking Coolant ............................................................................. 21 8-3. Checking the Fuel ............................................................................ 22 8-4. Checking the Spill Containment ....................................................... 22 8-5. Checking for Fuel, Oil and Coolant Leak .......................................... 23 8-6. Checking the Battery ........................................................................ 23 9. Operating Procedures ............................................................................. 24 9-1. Initial Startup/Pre-Check .................................................................. 24 9-2. Procedures during Operation ........................................................... 26 9-3. Stopping Operation .......................................................................... 27 9-4. Protective Functions ......................................................................... 28 10. Inspection/Maintenance .......................................................................... 29 11. Long-Term Storage ................................................................................. 39 12. Troubleshooting ...................................................................................... 40 13. Generator Circuit Diagram ...................................................................... 43 14. Engine Electrical Circuit Diagram .......................................................... 44

File №DGO-630_DGK7F & DGK7FU SERVICE MANUAL Disassembly & Assembly File №DGO-630_DGK7F & DGK7FU Table of Contents Attention Statement ····································································· 1 General Safety Instruction ································································ 2 Disassembly & Assembly ······························································ 4 Disassembly ··············································································· 4 1. Remove the battery ································································· 4 2. Remove the bonnet·································································· 5 3. Remove the fuel tank ······························································ 10 4. Disconnect wiring from the alternator to the front panel ···················· 14 5. Remove the alternator ······························································ 18 Assembly ··················································································· 25 1. Stator and Rotor ····································································· 25 2. Installation of the flexible tube ··················································· 30 3. Connect the lead wire of the stator ·············································· 30 4. Assembly the other component ··················································· 35 5. Mount the battery ···································································· 42 1 Attention Statement ・Only technicians with enough knowledge and experience should perform maintenance and operational checks after maintenance. ・Before maintenance, always read this service manual as well as the owner’s manual and be familiar with the contents thoroughly before starting the service and maintenance of the equipment. Completely understand the equipment, safety and caution notifications. ・Throughout this manual are special attention statements. A statement preceded by the triangular attention symbol and the word “WARNING” contains information that should be acted upon to prevent serious bodily injury. A statement preceded by the triangular attention symbol and the word “CAUTION” contains information that should be acted upon to prevent mechanical damage. WARNING! CAUTION!