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MASS 2100 & FC300 (FCT030)
1
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Warning notice system
2
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Table of contents
3
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Commissioning via HMI......
5
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Maintenance and diagnostics........
8
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Compatibility of device integration package
12
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MASS 2100 DI 1.0, DI 1.5, DI 2.1
13
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Packet of cable glands
14
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Checking the consignment
15
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Transportation and storage
16
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Preconditions for safe use
17
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Use in hazardous areas
20
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Installation in hazardous areas
21
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ATEX Certificate : DEMKO 03 ATEX 135252X
23
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For MASS 2100 compact with either FCT010 or FCT030
25
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2.4 Use in hazardous areas
26
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Measurement of liquids and gases
28
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Transmitter exploded view
31
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Measurement of process values:
33
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3.7 Theory of operation
36
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Basic safety notes
37
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Exceeded maximum permissible operating pressure
38
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Installation location requirements
39
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Location in the system
41
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Orienting the sensor
42
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Horizontal installation 1
43
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Vertical installation (not recommended)
44
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Unsuitable connecting parts
45
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Prevent cross talk in one of the following ways:
47
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Process pipe connection
48
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Mounting of pressure guard
50
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Remote transmitter mounting
51
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Mounting the transmitter
52
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Mounting on wall
55
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Missing PE/ground connection
58
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Unprotected cable ends
59
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Connecting device in energized state
60
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Risk of electric shock or explosion.
61
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Lack of equipotential bonding
62
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Step 2: Preparing for the transmitter connections
68
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- 4 to 20 mA,
69
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The following table shows:
70
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Connecting the Modbus (CH1)
73
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Connecting the Profibus (CH1)
74
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5. Connect ground to terminal
76
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3. Push cable through open gland and cable path
77
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One on/off valve
80
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Step 5: Finishing the transmitter connection
81
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Ready for commissioning
82
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1. Insert wiring tool hook into receptor slot.
84
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Transmitter identification nameplate
85
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FCT030 transmitter specification nameplate
86
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MASS2100 sensor identification nameplate
87
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1959, 1979, 1999, 2019
88
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Sensor identification nameplate FC300
89
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5.4 Device nameplates
90
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Hazardous contact voltage
92
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Sensor and transmitter ordered separately
93
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Pulsating Flow wizard (menu item 1.6) (Page 108)
97
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4. During the process a progress bar is visible.
98
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Zero Point Adjustment wizard (menu item 1.2)
99
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Select zero point adjust‐
100
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Process Values wizard (menu item 1.3)
102
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Select the output functionality
106
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Signal input - channels 3 to 4
107
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Pulsating Flow wizard (menu item 1.6)
108
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Dosing Application wizard (menu item 1.7)
109
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Operating MASS 2100/FC300 with FCT030
111
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Recalibration of the keypad
112
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Display view structure
113
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Alarm view level 2
114
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Go to the next menu in the operation view
115
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Navigating the navigation view
116
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Auto Log Off function
118
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First process value
120
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Totalizer (level 1)
122
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Dosing (level 2)
123
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Alarm List (level 2)
124
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Fixed display texts
126
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Fixed display text
127
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Numeric parameters edit view
130
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Parameter list edit view
132
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Zero point adjustment
138
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Low flow cut-off
140
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Process noise damping
141
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Duplex pump (3; default setting)
142
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Inputs and outputs
143
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Current output configuration
144
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Positive flow with negative scaling
146
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Positive flow across zero with positive scaling
147
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Bidirectional flow with symmetrical scaling
149
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Pulse repetition is calculated as follows:
150
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Direction = Positive
151
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The following input options are available:
154
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Configure the dosing function as follows:
156
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Standard volume flow
157
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Open primary valve
160
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Open secondary valve
161
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5. Please wait…
165
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0 (low) or 1 (high)
166
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Service and maintenance
167
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Leaks in the sample gas path
168
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Cleaning the enclosure
169
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Risk of electric shock.
170
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Hot, toxic or corrosive process media
171
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Replacing the device
172
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Hot swappable 1
175
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Field Enclosure Spareparts
182
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Diagnosing and troubleshooting
185
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Process value warning
186
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Capacity is 75 % used
187
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SIMATIC PDM / PLC
188
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Sensor diagnostic events
189
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Temperature measurement fault
190
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Malfunction in Pickup Amplitude
191
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Fluid temp. below limit
192
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Parameter storage malfunction
193
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Check that the flowmeter is operated within its
194
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Value above warning limit. Check process con‐
195
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Value below warning limit. Check process con‐
196
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Fraction B %
197
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Value above alarm limit. Check process condi‐
198
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Loop current deviation. Check current output
201
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Sensor type incompatible. Please replace sen‐
203
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Input current too low. Check wiring and signal
204
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Loop current in lower saturation. Check process
205
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Frequency too low. Check process conditions
206
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Channel simulated. Disable 'Simulation' before
207
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Invalid coil configuration. Modbus coils are not
208
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Troubleshooting sensor-related problems
209
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Step 2: Performing a zero point adjustment
210
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Un ± 1 %
211
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Mass flow accuracy
216
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See "Pressure drop curves"
218
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Channels 3 to 4
219
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Channels 2 to 4
222
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Dimension and weight
232
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Local display (HMI)
233
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Industrial including chemical processing plants
234
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Relative humidity [%]
235
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Mass flow [kg/ht]
236
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MASS2100 Di3, Di6 & Di15
237
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MASS 2100 DI 15
238
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Certificates and approvals
239
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Certificate : DEMKO 03 ATEX 135252X
240
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Group 1 fluids
242
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R phrases: for example: 11, 15, 17 (10, 30)
243
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Gases of fluid group 1
244
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Temperature TS (°C)
247
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Pressure - temperature ratings (Hastelloy sensors)
248
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MASS2100 DI 1.0
249
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MASS2100 DI 1.5 & DI 2.1
250
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MASS 2100 DI 1.5 High-temperature version
251
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FC300 DN4 Standard version
252
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FC300 DN4 high temperature version
253
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MASS2100 DI3, DI6 & DI15
254
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MASS2100 with FCT030 tra
256
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Weight: 4.8 kg (10.6 lbs)
257
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12.4 Mounting bracket
258
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Sensor dimension dependent default settings
259
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Upper Limit Alarm and Upper Limit Warning
261
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FC300 DN4 HP
262
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Standard Volume flow
263
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Fraction (if available)
265
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Lower Limit Alarm and Lower Limit Warning
266
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Zero Point Adjustment
267
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-98.2 to +98.2
270
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HMI menu ID
272
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Channel 2 – output
293
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Channel 3 – indput/output
312
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Channel 4 – relay
364
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Maintenance and diagnostics
422
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Certificates and support
479
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How to install
480
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HMI menu structure
481
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Menu item 2.1: Sensor (Page 483)
482
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Menu item 2.1: Sensor
483
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Menu item 2.2: Process values
484
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Custom conversion factor
485
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Alarm and warning limits
486
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Menu item 2.3: Totalizer
487
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Signal output on CH2
489
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Channel 1 alarms
490
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Input/output on CH3
491
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Input/output on CH4
493
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CH4 - relay
495
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Menu item 2.8: Local display
501
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Enable or disable
502
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Menu item 3.1: Identification
503
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Menu item 3.2: Diagnostic events
504
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Menu item 3.3: Maintenance
505
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Transmitter electronics tem‐
506
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Menu item 3.5: Peak values
507
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Hazardous area Approval
508
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Data logging mode
509
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Menu item 3.8: Simulation
510
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Simulation sensor alarms
511
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Menu item 3.11: Resets
512
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Polling address (SW)
513
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Modbus (Channel 1)
514
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Alarm classes, overview, 185
515
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Sensor, 87, 89
516
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Operating mode, 187
517
