Sime 25 OF Manuals

CONTENTS 1 DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 73 2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 76 3 CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 84 4 USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 88 INSTALLER INSTRUCTIONS IMPORTANT When carrying out commissioning of the boiler, you are highly recommended to perform the following checks: – Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler. – Make sure that the electrical connections have been made correctly and that the earth wire is connected to a good earthing system. – Open the gas tap and check the soundness of the connections, including that of the burner. – Make sure that the boiler is set for operation for the type of gas supplied. – Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been pro- perly installed. – Make sure that any shutoff valves are open. – Make sure that the system is charged with water and is thoroughly vented. – Check that the circulating pump is not locked (CAUTION: Remember to release the pump coupled with the control panel, if necessary, to protect the electronic control card). – Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas valve inlet. FORMAT - ENGLISH FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C, are not subject to appli- cation of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph 3.6 of the Directive. 1.1 INTRODUCTION “FORMAT” boilers are gas-fired thermal appliances for central heating and domestic hot water production, designed and manu- factured to satisfy the needs of multiple dwelling and modern plant requirements. They comply with the european directives 90/396/CEE, 89/336/CEE, 73/23/CEE, 92/42/CEE and with the european specifi- cations EN 297 - EN 483. These appliances can be fired by natural gas (methane) and butane gas (G30) or propane gas (G31). This booklet provides the instructions for the following boiler models: – “FORMAT 25 OF - 30 OF” with electronic ignition and modulation, natural draught. – “FORMAT 25 BF - 30 BF” with electronic ignition and modulation, room sealed forced-draught. The instructions given in this manual are provided to ensure proper installation and perfect operation of the appliance 73 1 DESCRIPTION OF THE BOILER 1.2 DIMENSIONS 1.2.1 “FORMAT 25 OF - 30 OF” 1.2.2 “FORMAT 25 BF - 30 BF” L 865 D 205 47,5 47,5 31 110 370 = = 70 70 70 70 R M G E U 732,5 80 Fig. 1 370 110 205 47,5 47,5 ø 100/60 86,5 865 L 732,5 = = 70 70 70 70 R M G E U 31 80 Fig. 1/a R C.H. return 3/4” M C.H. flow 3/4” G Gas connection 3/4” E D.H.W. inlet 1/2” U D.H.W. outlet 1/2” 25 30 L mm 450 500 D mm 130 150 R C.H. return 3/4” M C.H. flow 3/4” G Gas connection 3/4” E D.H.W. inlet 1/2” U D.H.W. outlet 1/2” 25 30 L mm 450 500 74 1.3 TECHNICAL FEATURES * The gas consumptions refer to the calorific value at standard conditions at 15°C - 1013 mbar. ** Differential measure between the pressure upstream of the gas valve and the depression in the room sealed 25 OF 30 OF 25 BF 30 BF Heat output Nominal kW 23.3 28.6 23.3 29.0 kcal/h 20,000 24,600 20,000 24,900 Minimum kW 9.3 11.7 9.3 11.5 kcal/h 8,000 10,100 8,000 9,900 D.H.W. heat output Nominal kW 23.3 28.6 23.3 29.0 Heat input Nominal kW 25.8 31.6 25.8 31.6 Minimum kW 10.8 13.5 10.8 13.5 Water content l 2.4 2.4 3.4 3.4 Adsorbed power consumption W 105 110 150 160 Electrical protection grade IP 44 44 44 44 Maximum water head bar 3 3 3 3 Maximum temperature °C 95 95 95 95 Expansion vessel Water content l 7 10 7 10 Preloading pressure bar 1 1 1 1 CH. setting range °C 40÷80 40÷80 40÷80 40÷80 D.H.W. setting range °C 40÷60 40÷60 40÷60 40÷60 D.H.W. flow rate (EN 625) l/min 10.5 12.7 10.5 12.7 Continuous D.H.W. flow rate ∆t 30°C l/min 11.1 13.6 11.1 13.8 Minimum D.H.W. flow rate l/min 2 2 2 2 D.H.W pressure Minimum bar 0.5 0.5 0.5 0.5 Maximum bar 7 7 7 7 Smokes temperature °C 119 120 135 150 Smokes flow gr/s 21.0 22.5 19.0 20.3 Category II2H3+ II2H3+ II2H3+ II2H3+ Type B11BS B11BS B22-C12-C32-C42-C52 C12-C32-C42-C52 Weight kg 35 41 43 49 Main burner nozzle Quantity n° 13 15 13 15 Methane ø mm 1.30 1.30 1.30 1.30 G30 - G31 ø mm 0.75 0.77 0.75 0.76 Gas consumption * Methane m3st/h 2.72 3.34 2.72 3.34 Butane (G30) kg/h 2.02 2.48 2.02 2.48 Propane (G31) kg/h 1.99 2.40 1.99 2.40 Burner gas pressure Methane mbar 2÷9 2÷10.5 2÷9.6 2.3÷11.1** Butane (G30) mbar 5÷27 5.2÷27.9 5÷27 5.5÷26.8** Propane (G31) mbar 5÷35 6.9÷35.5 5÷35 6.9÷34.9** Gas supply pressure Methane mbar 20 20 20 20 Butane (G30) mbar 30 30 30 30 Propane (G31) mbar 37 37 37 37

INSTALLER INSTRUCTIONS CONTENTS 1 DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 108 2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 114 3 CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 127 4 USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 132 IMPORTANT When carrying out commissioning of the boiler, you are highly recommended to perform the following checks: – Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler. – Make sure that the electrical connections have been made correctly and that the earth wire is connected to a good earthing system. – Open the gas tap and check the soundness of the connections, including that of the burner. – Make sure that the boiler is set for operation for the type of gas supplied. – Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been properly installed. – Make sure that any shutoff valves are open. – Make sure that the system is charged with water and is thoroughly vented. – Check that the circulating pump is not locked. – Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas valve inlet. – The installer must provide the user with instruction in operation of the boiler and safety devices and hand over the instruction booklet to the user. FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph 3.6 of the Directive. 108 IT ES PT GB 1.1 INTRODUCTION “ M U R E L L E ” a re the gas fuelled burn e r groups for heating and the production of h ot sanita ry wa te r, const ru c ted to satisfy the needs of collective residential housing and modern plant. T h ey are apparatuses which confo rm to the European dire c t i ves 90/396/CE, 2 0 04 / 108/CE, 2006/95/CE and 92/42/CE. The can be fuelled by natura l gas (G20) or LPG (G30-G31). This booklet g i ves the inst ructions for the fo l l ow i n g models: – “MURELLE 25-30 OF” w i th electro n i c modulation ignition, open combust i o n chamber with natural draw – “MURELLE 25 OFT” o n ly heating, with electronic modulation ignition, open com- b u stion chamber and natural draw, which can be connected to D.H.W. stora- ge tank . – “MURELLE 25-30-35 BF” w i th electro- nic modulation ignition, sealed combu- stion chamber forced flow. – “MURELLE 20-25 BFT” o n ly heating, w i th electronic modulation ignition, sea- led combustion chamber and fo rc e d fl ow, which can be connected to D.H.W. storage tank. The instructions given in this manual are provided to ensure proper installation and perfect operation of the appliance. 1 DESCRIPTION OF THE BOILER 1.2 DIMENSIONS 1.2.1 “25-30 OF” models 198 55 55 ø D 70 70 70 70 = = 125 60 350 L = = Fig. 1 CONNECTIONS R C.H. return G 3/4” (UNI-ISO 228/1) M C.H. flow G 3/4” (UNI-ISO 228/1) G Gas connection G 3/4” (UNI-ISO 228/1) E D.H.W. inlet G 1/2” (UNI-ISO 228/1) U D.H.W. outlet G 1/2” (UNI-ISO 228/1) DIMENSIONS 25 30 L mm 400 450 D mm 130 150 1.2.2 “25 OFT” models 350 107 125 60 400 40 71 70 70 61 ø 130 = = 198 55 55 R M G M2 R3 G G R M C C = = Fig. 1/a CONNECTIONS R C.H. return G 3/4” (UNI-ISO 228/1) M C.H. flow G 3/4” (UNI-ISO 228/1) G Gas connection G 3/4” (UNI-ISO 228/1) R3 D.H.W. tank return G 3/4” (UNI-ISO 228/1) M2 D.H.W. tank output G 3/4” (UNI-ISO 228/1) C System loading G 1/2” (UNI-ISO 228/1) ATTENTION: T h e “OFT” ve rsion is designed for the connection of a re m ote boiler, to use it as a boiler ONLY FOR HEATING it is necessary: - to disconnect D.H.W. sensor (SB) - set the PAR 2 to 4. All modules are designed to be used by qualified technical personnel. 109 IT ES PT GB 60 70 70 40 71 55 55 165 350 60 125 107 400 180 = = Fig. 1/c 1.2.4 “20 - 25 BFT” models CONNECTIONS R C.H. return G 3/4” (UNI-ISO 228/1) M C.H. flow G 3/4” (UNI-ISO 228/1) G Gas connection G 3/4” (UNI-ISO 228/1) R3 D.H.W. tank return G 3/4” (UNI-ISO 228/1) M2 D.H.W. tank output G 3/4” (UNI-ISO 228/1) C System loading G 1/2” (UNI-ISO 228/1) 70 70 70 70 = = 350 125 60 L 165 K 55 55 Fig. 1/b 1.2.3 “25 - 30 - 35 BF” models CONNECTIONS R C.H. return G 3/4” (UNI-ISO 228/1) M C.H. flow G 3/4” (UNI-ISO 228/1) G Gas connection G 3/4” (UNI-ISO 228/1) E D.H.W. inlet G 1/2” (UNI-ISO 228/1) U D.H.W. outlet G 1/2” (UNI-ISO 228/1) DIMENSIONS 25 30 35 L mm 400 450 450 K mm 180 205 205 ATTENTION: The “BFT” version is desi- gned for the connection of a re m ote b o i l e r, to use it as a boiler O N LY FO R HEATING it is necessary: - to disconnect the D.H.W. sensor (SB) - set the PAR 2 to 4. All modules are designed to be used by qualified technical personnel. 110 IT ES PT GB * Gas consumption figures express the lowest calorific power of pure gas under standard conditions at 15°C – 1013 mbar; this figure may differ from the actual figure, which is dependent on gas composition and environmental conditions. Models 25 OF 30 OF 25 OFT 25 BF 30 BF 35 BF 20 BFT 25 BFT Heat output Nominal kW 23.0 27.0 23.0 23.7 28.0 32.4 19.8 23.7 Reduced kW 8.7 10.2 8.7 8.8 10.4 11.8 7.3 8.8 Heat input Nominal kW 25.5 30.0 25.5 25.5 30.0 34.8 21.3 25.5 Reduced kW 10.2 12.0 10.2 10.2 12.0 13.5 8.5 10.2 Thermal yield 100% useful 90.0 90.0 90.0 93.0 93.3 93.1 93.0 93.0 Thermal yield useful at 30% of load 89.5 89.5 89.5 92.0 92.0 92.0 92.0 92.0 Termal efficiency (CEE 92/42 directive) ★★ ★★ ★★ ★★★ ★★★ ★★★ ★★★ ★★★ Losses after shutdown to 50°C (EN 483) W/h 200 235 200 89 96 96 89 89 Supply voltage V-Hz 230-50 230-50 230-50 230-50 230-50 230-50 230-50 230-50 Adsorbed power consumption W 75 90 80 100 115 135 105 105 E l e c t rical protection gra d e IP X4D X4D X4D X4D X4D X4D X4D X4D C.H. setting range °C 30÷80 30÷80 30÷80 30÷80 30÷80 30÷80 30÷80 30÷80 Water content boiler l 7.1 8.0 7.1 7.1 8.0 8.0 7.1 7.1 Maximum water head bar 3 3 3 3 3 3 3 3 Maximum temperature °C 85 85 85 85 85 85 85 85 Header tank capacity l 7 8 7 7 8 8 7 7 Header tank pressure bar 1 1 1 1 1 1 1 1 D.H.W. setting range °C 30÷60 30÷60 - 30÷60 30÷60 30÷60 - - D.H.W. flow rate (EN 625) l/min 10.7 12.7 - 11.1 13.2 15.3 - - Continuous D.H.W. flow rate t 30°C l/min 10.9 12.9 - 11.3 13.4 15.5 - - Minimum D.H.W. flow rate l/min 2.4 2.4 - 2.4 2.4 2.4 - - D.H.W pressure min/max bar 0.2/7 0.2/7 - 0.2/7 0.2/7 0.2/7 - - D.H.W. pressure min. nom. power bar 0.5 0.65 - 0.5 0.65 0.8 - - Smokes temperature min/max °C 88/122 95/135 88/122 100/125 100/125 95/130 95/115 100/125 Smokes flow min/max g/s 18/20 18/20 18/20 16/16 18/18 21/21 15/15 16/16 CE certification No. 1312BS5038 1312BS5037 Category II2H3+ II2H3+ Type of appliance B11BS B22P-52P/C12-32-42-52-62-82 NOx emission class 3 (<150 mg/kWh) 3 (<150 mg/kWh) Weight when empty kg 30 33 30 38 40 40 37 37 Main burner nozzle Quantity nozzles n° 12 14 12 12 14 15 10 12 G20 nozzle diameter mm 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 G30/G31 nozzle diameter mm 0.77 0.77 0.77 0.77 0.77 0.80 0.76 0.77 Gas consumption * Natural gas (G20) m3/h 2.70 3.17 2.70 2.70 3.17 3.68 2.25 2.70 LPG (G30/G31) kg/h 2.01 2.37 2.01 2.01 2.37 2.74 1.68 2.01 Burner gas pressure min/max Natural gas (G20) mbar 1.8/11.0 1.9/11.1 1.8/11.0 2.0/11.8 2.1/12.0 2.2/13.7 1.9/11.0 2.0/11.8 Butane (G30) mbar 4.7/27.7 4.8/27.7 4.7/27.7 4.8/28.5 5.0/28.5 4.5/28.2 4.8/28.5 4.8/28.5 Propane (G31) mbar 4.7/35.7 4.8/35.7 4.7/35.7 4.8/36.5 5.0/36.5 4.5/36.2 4.8/36.5 4.8/36.5 Gas supply pressure Natural gas (G20) mbar 20 20 20 20 20 20 20 20 Butane (G30) mbar 28–30 28–30 28–30 28–30 28–30 28–30 28–30 28–30 Propane (G31) mbar 37 37 37 37 37 37 37 37 1.3 T E CH N I CAL FEAT U R E S