SMC Networks IZS42 Manuals

The potential amplitude of the workpiece is reduced by means of dual AC. Dual AC Type IZS42 Series Rapid static neutralization by a feedback sensor Feedback Sensor Type IZS41 Series Simple operation: Can be controlled by powering the ionizer ON Standard Type IZS40 Series *1 IZS42 installation height: 300 mm *2 Conditions: With feedback sensor, Discharge time from 1000 V to 100 V Object to be neutralized: Charged plate (150 mm x 150 mm, Capacitance 20 pF) Installation distance: 200 mm (Tungsten emitter with air purge) Potential amplitude: 25 V or less *1 Rapid static neutralization: Fastest time 0.1 s *2 Ionizer RoHS Energy saving high-efficiency cartridge IZS40/41/42 Series CAT.ES100-97C The potential amplitude can be reduced with SMC’s original dual AC type sensor. Static neutralization in consideration of damage to a device which is sensitive to electrostatic discharge (ESD) can be achieved. The potential amplitude generated in the applicable workpiece is reduced even if the workpiece is mounted within close proximity of the ionizer. Potential amplitude: 25 V or less 80% reduction compared to the existing model (Compared to the IZS31 series at an installation height of 300 mm) Simple operation: Can be controlled by powering the ionizer ON Implementation of our original dual AC type + ions and − ions are dis- charged at the same time to allow the + and − ions to reach the workpiece evenly, thereby reducing the potential amplitude. AC type + ion and − ion layers reach the workpiece alternately, which increases the potential amplitude. Ion generation frequency: 30 Hz, Supply pressure: 0.1 MPa, High speed static neutralization cartridge For the static neutralization of glass substrates For the static neutralization of electric substrates Dual AC Type IZS42 Series (Potential amplitude reduction specification) Standard Type IZS40 Series IZS40/41/42 Series 0 11 10 9 8 7 6 5 4 3 2 1 0 500 1000 1500 2000 Installation distance [mm] Discharge time [s] Static neutralization data when the voltage is reduced from 1000 V to 100 V IZS40 41% Prevents the breakage of glass substrates by the static electricity generated when the substrate is lifted from the surface plate Prevents the breakage of electric substrates by the static electricity generated when the substrates are picked up after dicing Comparison of potential amplitude between AC type and dual AC type (Installation height of sensor: 300 mm) −40 −20 0 20 40 Time Surface potential of workpiece [V] AC type Dual AC type IZS42 25 V or less Existing model Discharge time = 3.2 seconds (41% faster) when installed at a long distance (1000 mm) Dual AC type IZS42 1 Ionizer An e-con connector is used. Suitable for the static neutralization of resin and rubber pieces (small parts) e-con connector The operating mode after static neutralization (when electrostatic potential: within ±30 V) can be selected. �Energy saving mode Stops generating ions after static neutralization to reduce power consumption �Continuous static neutralization mode After static neutralization, the ionizer continues to neutralize static electricity in AC mode while maintaining the electrostatic potential within ±30 V. ·Prevents element disruption due to discharge ·Prevents the adhesion of dust For the static neutralization of PET bottles ·Prevents bottles from falling over on conveyor belts ·Prevents the adhesion of dust For the static neutralization of molded goods ·Improves the detachability of molded goods from the mold For the static neutralization of glass substrates ·Prevents breakage due to adhesion and discharge ·Prevents the adhesion of dust Rapid static neutralization by a feedback sensor Feedback Sensor Type IZS41 Series Feedback sensor Detects the polarity of the object to be neutralized and measures the charged voltage − + − + Stop Ion emission waveform Operating mode Energy saving mode Continuous static neutralization mode − + AC (Without sensor) Workpiece electrification Static neutralization completion Time Charged voltage Generates ions of the opposite polarity outside of the ±30 V range AC operation within ±30 V 3 2 1 0 −1 −2 −3 1 2 3 4 Time [s] Electrostatic potential [kV] With sensor Without sensor With sensor Without sensor Continuous static neutralization mode Supply pressure: 0.1 MPa, Ion generation frequency: 30 Hz, High speed static neutralization cartridge (8.6 L/min (ANR)/Cartridge) Discharge time [s] 10 8 6 4 2 0 500 1000 1500 2000 Installation distance L [mm] Installation height of sensor: 25 mm Ionizer Workpiece L With sensor Without sensor ∗ An auto balance sensor is installed. � An AC adapter power supply is available. Sensing AC (High speed static neutralization specification) For the static neutralization of electric substrates The discharge speed can be increased by using a feedback sensor (option) to detect the workpiece's electrostatic potential and continuously emit ions of the opposite polarity. 2 IZS40/41/42 Series ¡3 types of emitter cartridges 2 assist air nozzles allow for high speed static neutralization. 1 cartridge equipped with 2 assist air nozzles allows for high speed static neutralization by transferring ionized air produced in the emitter to the workpiece. 1 assist air nozzle allows for energy saving static neutralization. Reducing the number of assist nozzles by half for static neutralization, which does not require a high volume of assist air due to the close distance to the object to be neutralized, allows for energy savings by reducing air consumption. Emitter Assist air nozzles Assist air nozzle Energy saving static neutralization cartridge High speed static neutralization cartridge The offset voltage (ion balance) in the static neutralization area is controlled so that the voltage is maintained at a constant value. This is achieved by monitoring the ions emitted from the ionizer using the ground line and adjusting the + and - ion supply rates. Adjustment and maintenance labor can be reduced by using an auto balance sensor. Various low maintenance cartridges can be selected according to the application. The sensor is installed within the ionizer body and may be mounted anywhere. Built-in type (Standard) ¡ The ion balance near the workpiece can be accurately adjusted automatically. ¡ Reduces fluctuations in the offset voltage of the static neutralization area caused by the installation height, disturbances, etc. High accuracy type (Option) Measures the nearest offset voltage Auto balance sensor 30 0 –30 Offset voltage [V] Time Effect of auto balance sensor (Image) Built-in sensor OFF Built-in sensor ON Continuously controls offset voltage + return current – return current Monitoring of the +/– return currents Workpiece Detects and adjusts the offset voltage around workpieces IZS 41 IZS 42 IZS 40 IZS 41 IZS 42 3

１ P r o d u c t Ionizer Model/Series IZS4 Series Document No. IZ*-OMP0064 D ２ Contents Safety Instructions .................................................................................................................... ３ 1. How to Order ......................................................................................................................... ９ 1-1. Ionizer ....................................................................................................................................................... ９ 1-2. Accessories........................................................................................................................................... １０ 1-3. Option .................................................................................................................................................... １１ 2. Installation ........................................................................................................................... １３ 2-1. Installation of ionizer ........................................................................................................................... １３ 2-1-1. Selection of piping port size ........................................................................................................ １３ 2-1-2. Distance for installation ................................................................................................................ １４ 2-1-3. Mounting and installation of the bracket .................................................................................... １５ 2-2. Installation of the external sensor ...................................................................................................... １６ 2-3. Routing of cables ................................................................................................................................. １７ 2-4. Transition wiring of ionizer.................................................................................................................. １８ 3. Descriptions and Functions of the Panel .......................................................................... ２０ 4. Wiring of Cables .................................................................................................................. ２２ 4-1. Grounding of F.G. cable ....................................................................................................................... ２２ 4-2. Grounding during operation in DC mode .......................................................................................... ２２ 4-3. Circuit ("POWER" connector) ............................................................................................................. ２２ 4-3-1. Wiring of IZS40............................................................................................................................... ２２ 4-3-2. Wiring of IZS41 and IZS42 ............................................................................................................ ２３ 4-4. Timingchart ........................................................................................................................................... ２６ 4-4-1.IZS40 ................................................................................................................................................ ２６ 4-4-2. IZS41, IZS42 .................................................................................................................................... ２７ 5. Function ............................................................................................................................... ３２ 5-1. Operation modes .................................................................................................................................. ３２ 5-1-1. Operation modes of IZS40 ............................................................................................................ ３２ 5-1-2. Operation modes of IZS41 ............................................................................................................ ３３ 5-1-3. Operation modes of IZS42 ............................................................................................................ ３５ 5-2. Frequency Set Switch .......................................................................................................................... ３５ 5-3. Adjustment of offset voltage ............................................................................................................... ３６ 5-3-1. Manual offset voltage adjustment ............................................................................................... ３６ 5-3-2. Offset voltage adjustment by manual operation ........................................................................ ３７ 5-4. ID number settings ............................................................................................................................... ３８ 5-5. Functions of the Operation Mode Set Switch ................................................................................... ３８ 5-6. Maintenance detector .......................................................................................................................... ３９ 5-7. Alarm function ...................................................................................................................................... ３９ 5-7-1. Alarms for IZS40 ............................................................................................................................ ３９ 5-7-2. Alarms for IZS41 and IZS42 .......................................................................................................... ４０ 5-7-3. Details of the alarms ..................................................................................................................... ４０ 5-8. Remote controller ................................................................................................................................. ４２ 5-8-1. Outline ............................................................................................................................................ ４２ 5-8-2. Operation with remote controller................................................................................................. ４３ 6. Performance ........................................................................................................................ ４７ 6-1. Installation Distance and Discharge Time (Discharge Time from 1000V to 100V) ........................ ４７ 6-2. Potential Amplitude .............................................................................................................................. ４９ 6-3. Static Neutralization Range ................................................................................................................. ５０ 6-4. Discharge time and offset voltage at installation levels of feedback sensor ................................ ５３ 6-5. Flow - Pressure characteristics .......................................................................................................... ５４ 7. Dimensions .......................................................................................................................... ５５ 8. Specifications ...................................................................................................................... ６０ 9. Troubleshooting .................................................................................................................. ６２ 10. Maintenance ...................................................................................................................... ６３ ３ Bar Type Ionizer Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions are categorized into three groups, "Caution", "Warning" and "Danger" depending on the level of hazard and damage, and the degree of emergency. They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2). *1) ISO 4414: Pneumatic fluid power -- General rules relating to systems ISO 4413: Hydraulic fluid power -- General rules relating to systems IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -- Safety JIS B 8370: Pneumatic fluid power - General rules relating to systems JIS B 8361: Hydraulic fluid power - General rules relating to systems JIS B 9960-1: Safety of machinery - Electrical equipment of machines (Part 1: General requirements) JIS B 8433-1993: Manipulating industrial robots - Safety, etc *2) Labor Safety and Sanitation Law, etc. Caution Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Warning Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Danger Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. Warning 1) The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment. 2) Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment must be performed by an operator who is appropriately trained and experienced. 3) Do not service or attempt to remove product and machinery/equipment until safety is confirmed. 1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent dropping of driven objects or run-away of machinery/equipment has been confirmed. 2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction. 4) Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions. 1. Conditions and environments outside of the given specifications, or used outdoors or in a location exposed to direct sunlight. 2. Installation of equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog. 3. An application which could have negative effects on people, property, or animals requiring special safety analysis. 4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation. Check the product regularly in order to confirm normal operation.