SRAM Guide Ultimate Manuals

GEN.0000000004961 Rev C © 2017 SRAM, LLC Guide Ultimate Service Manual 2 SRAM® LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein, SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased. Original proof of purchase is required. Except as described herein, SRAM makes no other warranties, guaranties, or representations of any type (express or implied), and all warranties (including any implied warranties of reasonable care, merchantability, or fitness for a particular purpose) are hereby disclaimed. LOCAL LAW This warranty statement gives the customer specific legal rights. The customer may also have other rights which vary from state to state (USA), from province to province (Canada), and from country to country elsewhere in the world. To the extent that this warranty statement is inconsistent with the local law, this warranty shall be deemed modified to be consistent with such law, under such local law, certain disclaimers and limitations of this warranty statement may apply to the customer. For example, some states in the United States of America, as well as some governments outside of the United States (including provinces in Canada) may: Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer (e.g. United Kingdom). Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations. For Australian customers: This SRAM limited warranty is provided in Australia by SRAM LLC, 1000 W. Fulton Market, 4th Floor, Chicago, IL, 60607, USA. To make a warranty claim please contact the retailer from whom you purchased this SRAM product. Alternatively, you may make a claim by contacting SRAM Australia, 6 Marco Court, Rowville 3178, Australia. For valid claims SRAM will, at its option, either repair or replace your SRAM product. Any expenses incurred in making the warranty claim are your responsibility. The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. LIMITATIONS OF LIABILITY To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party suppliers be liable for direct, indirect, special, incidental, or consequential damages. LIMITATIONS OF WARRANTY This warranty does not apply to products that have been incorrectly installed and/or adjusted according to the respective SRAM user manual. The SRAM user manuals can be found online at sram.com, rockshox.com, avidbike.com, truvativ.com, or zipp.com. This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design. This warranty does not apply when the product has been modified, including, but not limited to any attempt to open or repair any electronic and electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers. This warranty does not apply when the serial number or production code has been deliberately altered, defaced or removed. This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service according to SRAM recommendations and/or riding or installation in conditions or applications other than recommended. Wear and tear parts are identified as: Dust seals Bushings Air sealing o-rings Glide rings Rubber moving parts Foam rings Rear shock mounting hardware and main seals Upper tubes (stanchions) Stripped threads/bolts (aluminium, titanium, magnesium or steel) Brake sleeves Brake pads Chains Sprockets Cassettes Shifter and brake cables (inner and outer) Handlebar grips Shifter grips Jockey wheels Disc brake rotors Wheel braking surfaces Bottomout pads Bearings Bearing races Pawls Transmission gears Spokes Free hubs Aero bar pads Corrosion Tools Motors Batteries Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper charger, improper maintenance, or such other misuse. This warranty shall not cover damages caused by the use of parts of different manufacturers. This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/or authorised by SRAM for use with SRAM components. This warranty shall not cover damages resulting from commercial (rental) use. TABLE OF CONTENTS BRAKE SERVICE OVERVIEW ............................................................................................................................................................................5 TROUBLESHOOTING .....................................................................................................................................................................................................................................6 CALIPER SERVICE ..............................................................................................................................................................................................7 PARTS AND TOOLS NEEDED FOR SERVICE..........................................................................................................................................................................................7 CALIPER EXPLODED VIEW ..........................................................................................................................................................................................................................7 CALIPER BRAKE PAD REMOVAL ................................................................................................................................................................................................................8 CALIPER PISTON REMOVAL ........................................................................................................................................................................................................................9 CALIPER PISTON INSTALLATION ............................................................................................................................................................................................................12 LEVER SERVICE ................................................................................................................................................................................................15 PARTS AND TOOLS NEEDED FOR SERVICE........................................................................................................................................................................................15 GUIDE ULTIMATE EXPLODED VIEW .......................................................................................................................................................................................................15 LEVER BLADE REMOVAL............................................................................................................................................................................................................................16 PISTON ASSEMBLY REMOVAL .................................................................................................................................................................................................................19 PISTON ASSEMBLY INSTALLATION .......................................................................................................................................................................................................22 LEVER BLADE INSTALLATION .................................................................................................................................................................................................................26

95-5018-011-000 Rev C © 2015 SRAM, LLC Guide Ultimate Bleed and Hose Shortening User Manual Guide de l’utilisateur des freins Guide Ultimate : purger et raccourcir les durites Manual do Utilizador para Sangrar e Encurtar o Tubo Flexível dos travões Guide Ultimate Bedienungsanleitung zum Entlüften und Kürzen der Leitungen von Guide Ultimate-Bremsen Manuale dell'utente per lo spurgo di Guide Ultimate e l'accorciamento del tubo Guide Ultimate のブリーディ ングおよびホース短縮 ユーザー・マニュアル Manual de usuario: recorte del manguito y purgado de los frenos Guide Ultimate Ontluchten van Guide Ultimate remmen en inkorten van de slang Gebruikershandleiding Guide Ultimate 排空及软管截 短用户手册 Guide Ultimate Bleed and Hose Shortening 2 2.5 T8 T10 T10 2.5 8 Grease DOT Compatible Grease Highly specialized tools and supplies are required for the installation of your SRAM components. We recommend that you have a qualified bicycle mechanic install your SRAM components. Des outils et accessoires hautement spécialisés sont nécessaires pour l’installation de vos composants SRAM. Nous vous recommandons de faire installer vos composants SRAM par un mécanicien vélo qualifié. São necessárias ferramentas altamente especializadas e produtos específicos para a instalação dos seus componentes SRAM. Recomendamos que mande um mecânico de bicicletas qualificado instalar os seus componentes SRAM. Für den Einbau Ihrer SRAM- Komponenten werden Spezialwerkzeuge und spezielles Material benötigt. Es wird empfohlen, den Einbau Ihrer SRAM- Komponenten von einem qualifizierten Fahrradmechaniker durchführen zu lassen. Sono necessari strumenti e forniture altamente specializzati per l’installazione dei componenti SRAM. Consigliamo di far installare i componenti SRAM da un meccanico per biciclette qualificato. ��������������������� �������������������� ��������������������� ������������������� ��������� Para instalar los componentes SRAM se necesitan herramientas y accesorios muy especializados. Recomendamos que confíe la instalación de sus componentes SRAM a un mecánico de bicicletas cualificado. Hooggespecialiseerd gereedschap en benodigdheden zijn nodig voor de installatie van uw SRAM-componenten. We bevelen aan om uw SRAM- componenten door een vakbekwame fietsenmaker te laten installeren. �������� ������������� ������������������� �������� Hydraulic Hose Cutter Tools and Supplies Outils et accessoires Ferramentas e Produtos a Usar Werkzeuge und Material Strumenti e forniture ��������� Herramientas y accesorios Gereedschap en benodigdheden ����� 3 SAFETY INSTRUCTIONS You must read and understand the safety and warranty document before proceeding with installation. Improperly installed components are extremely dangerous and could result in severe and/or fatal injuries. If you have any questions about the installation of these components, consult a qualified bicycle mechanic. This document is also available on www.sram.com. CONSIGNES DE SÉCURITÉ Vous devez lire et comprendre les consignes de sécurité ainsi que la garantie avant de procéder à l’installation des composants. Des composants installés de manière inappropriée sont extrêmement dangereux et peuvent provoquer des blessures graves, voire mortelles. Pour toute question concernant l’installation de ces composants, consultez un mécanicien vélo professionnel. Ce document est également disponible sur www.sram.com. INSTRUÇÕES DE SEGURANÇA Tem que ler e compreender o documento sobre segurança e garantia antes de proceder com a instalação. Os componentes instalados de forma incorrecta são extremamente perigosos e poderão resultar em lesões graves e/ou fatais. Se tiver quaisquer perguntas sobre a instalação destes componentes, consulte um mecânico de bicicletas qualificado. Este documento também está disponível em www.sram.com. SICHERHEITSHINWEISE Sie müssen die Sicherheits- und Garantiehinweise gelesen und verstanden haben, bevor Sie mit der Montage beginnen. Falsch montierte Komponenten stellen eine erhebliche Gefahr dar und könnten zu schweren und/oder tödlichen Verletzungen führen. Wenn Sie Fragen zur Montage dieser Komponenten haben, wenden Sie sich an einen qualifizierten Fahrradmechaniker. Dieses Dokument steht auch unter www.sram.com zur Verfügung. ISTRUZIONI DI SICUREZZA L'utente deve leggere e comprendere il documento di garanzia e sicurezza prima di procedere all’installazione. I componenti, se installati in modo improprio, sono estremamente pericolosi e potrebbero essere all’origine di ferite gravi e/o mortali. In caso di domande sull’installazione di questi componenti, consultare un meccanico per biciclette qualificato. Il presente documento è disponibile anche sul sito www.sram.com. ������������� ������������������� ������������������� ������������������� �������������������� ������������������� ������������������� ������������������� �������������������� ������������������������� ��� INSTRUCCIONES DE SEGURIDAD Antes de proceder a la instalación, es necesario que lea y entienda el documento sobre garantía y seguridad. Una instalación incorrecta de los componentes puede resultar sumamente peligrosa y ocasionar lesiones graves o incluso mortales. Si tiene alguna duda acerca de la instalación de estas piezas, consulte con un mecánico especialista en bicicletas. Este documento también está disponible en www.sram.com. VEILIGHEIDSINSTRUCTIES Lees en begrijp het veiligheids- en garantiedocument voordat u met de installatie begint. Verkeerd geïnstalleerde componenten kunnen buitengewoon gevaarlijk zijn en kunnen leiden tot ernstige en/of fatale verwondingen. Als u vragen hebt over de installatie van deze componenten, raadpleeg een vakbekwame fietsenmaker. Dit document is tevens beschikbaar op www.sram.com. ���� ������������������� ������������������� ������������������� ������������������� ��� ������������ ��

GEN.0000000005275 Rev D © 2019 SRAM, LLC MTB Disc Brake Hose Shortening and Bleed Manual MTB Disc Brake Hose Shortening and Bleed Manual Vejledning til afkortning og udluftning af MTB-skivebremseslanger Frâna MTB cu disc Manual de scurtare a furtunului și aerisire Podręcznik skracania przewodu i odpowietrzania hamulców tarczowych MTB Příručka uživatele pro zkracování hadiček a odvzdušnění kotoučových brzd MTB Εγχειρίδιο επιβράχυνσης εύκαμπτου σωλήνα και εξαέρωσης δισκόφρενων MTB 2 SAFETY INSTRUCTIONS You must read and understand the safety and warranty document before proceeding with installation. Improperly installed components are extremely dangerous and could result in severe and/or fatal injuries. If you have any questions about the installation of these components, consult a qualified bicycle mechanic. This document is also available on www.sram.com. INSTRUKTIONER VEDR. SIKKERHED Læs og forstå dokumentet vedrørende sikkerhed og garantier, før du forsætter med monteringen. Forkert monterede dele er ekstremt farlige og kan medføre alvorlige og/eller dødelige personskader. Hvis du har spørgsmål vedrørende monteringen af disse dele, skal du spørge en kvalificeret cykelmekaniker. Dette dokument findes også på www.sram.com. INSTRUCŢIUNI DE SECURITATE Înainte de a începe instalarea trebuie să citiţi şi să înţelegeţi documentul privind securitatea şi garanţia. Componentele montate incorect sunt extrem de periculoase şi pot cauza accidente grave şi/sau chiar mortale. Pentru întrebări referitoare la montarea acestor piese consultaţi un mecanic de biciclete calificat. Acest document este disponibil şi la www.sram.com. UWAGI DOTYCZĄCE BEZPIECZEŃSTWA Przed rozpoczęciem montażu musisz zapoznać się z dokumentem omawiającym zasady bezpieczeństwa i gwarancję. Niewłaściwie zainstalowane komponenty są bardzo niebezpieczne i mogą spowodować poważne i/lub śmiertelne obrażenia. W przypadku pytań dotyczących montażu tych komponentów skonsultuj się z wykwalifikowanym mechanikiem rowerowym. Dokument ten jest również dostępny na stronie www.sram.com. BEZPEČNOSTNÍ POKYNY Než budete pokračovat v montáži, je třeba, abyste si přečetli dokument s bezpečnostními a záručními informacemi a abyste mu porozuměli. Nesprávně nainstalované součásti jsou velmi nebezpečné a mohou zapříčinit závažná nebo dokonce smrtelná zranění. V případě jakýchkoli dotazů ohledně montáže těchto dílů se obraťte na kvalifikovaného mechanika jízdních kol. Tento dokument je rovněž k dispozici na webových stránkách www.sram.com. ΟΔΗΓΙΕΣ ΑΣΦΑΛΕΙΑΣ Πρέπει να διαβάσετε και να κατανοήσετε το έγγραφο ασφάλειας και εγγύησης πριν προχωρήσετε με την τοποθέτηση. Εξαρτήματα που δεν έχουν τοποθετηθεί σωστά είναι εξαιρετικά επικίνδυνα και μπορούν να οδηγήσουν σε σοβαρούς ή/και θανάσιμους τραυματισμούς. Αν έχετε οποιεσδήποτε ερωτήσεις σχετικά με την τοποθέτηση των εξαρτημάτων αυτών, συμβουλευτείτε έναν επαγγελματία μηχανικό ποδηλάτων. Το έγγραφο αυτό είναι επίσης διαθέσιμο στη διεύθυνση www.sram.com. 3 Tools and Supplies 5 Narzędzia i materiały eksploatacyjne Værktøj og materialer Nástroje a pomůcky Scule şi materiale Εργαλεία και παρεχόμενα Bleed Blocks and Pad Spacers 6 Elementy dystansowe tłoczków hamulca do odpowietrzania i rozpórki płytek Udluftningsblokke og bremseklods-kiler Odvzdušňovací bloky a rozpěrky destiček Blocuri de aerisire și distanțiere pentru plăcuțele de frână Μπλοκ εξαέρωσης και διαχωριστικά τακακιών Troubleshooting 9 Rozwiązywanie problemów Fejlfinding Odstraňování potíží Depanare Αντιμετώπιση προβλημάτων Disc Brake Pad Advancement 9 Przesunięcie płytki ciernej hamulca tarczowego Bremseklodserne stikker ud Zajištění volného pohybu destiček kotoučových brzd Poziționarea plăcuțelor de frână Προώθηση τακακιών δισκόφρενων Hose Shortening 12 Procedura skracania przewodu Afkortning af slange Postup při zkrácení hadičky Scurtarea furtunului Επιβράχυνση εύκαμπτου σωλήνα Bleed Instructions 20 Instrucţiuni de aerisire Instruktion til bleeding (udluftning) Postup odvzdušnění Wskazówki dotyczące odpowietrzania Οδηγίες εξαέρωσης Brake Caliper with a Bleeding Edge Port 21 Zacisk hamulca z Bleeding Edge Bremsekaliber med Bleeding Edge Brzdový třmen s nástavcem Bleeding Edge Etrierul de frână cu orificiu pentru scula Bleeding Edge Δαγκάνα φρένων με θύρα Bleeding Edge Prepare the Syringes 21 Gør sprøjterne klar Pregătirea seringilor Příprava stříkaček Przygotowanie strzykawek Προετοιμασία των συρίγγων Prepare the Caliper 25 Przygotowanie zacisku Gør kaliberen klar Příprava třmenu Pregătirea etrierului Προετοιμασία της δαγκάνας Prepare the Lever 27 Przygotowanie dźwigni Gør grebet klar Příprava brzdové páky Pregătirea manetei Προετοιμασία της μανέτας Bleed the System 30 Odpowietrzanie układu Bleed (udluft) systemet Odvzdušnění soustavy Aerisirea sistemului Εξαέρωση του συστήματος Brake Caliper with a Standard Bleed Port 38 Zacisk hamulca ze standardowym portem odpowietrzającym Bremsekaliber med standard port Brzdový třmen se standardním odvzdušňovacím ventilem Etrierul de frână cu orificiu de aerisire standard Δαγκάνα φρένων με τυπική θύρα εξαέρωσης Prepare the Syringes 38 Przygotowanie strzykawek Gør sprøjterne klar Příprava stříkaček Pregătirea seringilor Προετοιμασία των συρίγγων Prepare the Caliper 41 Przygotowanie zacisku Gør kaliberen klar Příprava třmenu Pregătirea etrierului Προετοιμασία της δαγκάνας