Suitmate Swimsuit Water Extractor Manuals

INSTALLATION The SUITMATE® Swimsuit Water Extractor has been designed and manufactured with safety as our primary consideration. Therefore, it is important that the unit be installed correctly. It is also important that the installation comply with all local building codes and regulations. Please consult your local licensed plumbing and electrical engineers or contractors about your installation. Read the entire INSTALLATION instructions before beginning your installation. Remember: DO IT RIGHT and DO IT SAFE! PROPER LOCATION FOR THE SUITMATE® Following is a list of factors to consider in determining a location for the SUITMATE®. 1. The unit should be located in an area that is near where people remove and rinse out their swimsuits. 2. The unit should NOT be located in a cluttered area or where it is exposed to direct shower water or water hose down. 3. The unit should be mounted on a wall structure that will support the unit’s approximate 60 pounds hanging weight plus the added weight or pressure of people leaning on the unit. Consult the PROPER WALL MOUNTING section of these instructions to determine an appropriate location. 4. There should be a means to dispose of the wastewater from the unit. Consult the PROPER DRAINAGE section of these instructions to determine an appropriate location. 5. The unit should be wired to 115-volt (AC), 20-ampere 60Hz dedicated circuit. Consult the PROPER ELECTRICAL CONNECTIONS sections of these instructions to determine proper location. PROPER WALL MOUNTING OF THE SUITMATE® The SUITMATE® should be mounted to the wall with the Mounting Bracket that is provided with the unit. The SUITMATE® UTILITIES LOCATION DIAGRAM (page 5) shows the recommended location for the mounting holes, the electrical service, and the wastewater outlet (if utilized). The SUITMATE® Mounting Bracket must be secured to a wall stud, or to concrete block or cinder block wall. TO WALL MOUNTING SCREWS LAG SCREWS CHECK WITH LEVEL WARNING! Anchors in drywall are not sufficient to mount the SUITMATE®. Locating and Security the Mounting Bracket to the Wall The recommended height from the floor to the top of the SUITMATE® is 42 inches. At least an additional 10 inches of clearance above the SUITMATE® is needed for the opening and closing of the lid. This means that the top edge of the Mounting Bracket should be 39 1/2 inches from the floor. Use the SUITMATE® UTILITIES LOCATION DIAGRAM to determine a location on the wall that provides adequate clearance, a strong and secure place for the Mounting Bracket as well as easy access to electrical and drainage connections. 115VAC 60 Hertz Installation Instruction WARNING! The Mounting Bracket must be level after secured to the wall. To secure the Mounting Bracket to a stud, center the Bracket on the stud and mark on the wall or the stud the locations of the two vertical center holes of the Mounting Bracket. Drill the marked locations with a 1/8-inch drill bit. Make certain the Mounting Bracket will be level after it is secured to the wall. Reposition the Mounting Bracket over the two holes. Drill the outer two holes to receive wall anchors. Install the wall anchors. Secure the Mounting Bracket to the stud by using two 5/16 x 2 inch lag screws through the two vertical center holes. Make certain the Bracket is level. Finish securing the Bracket with the appropriate fasteners in the outer two holes. For mounting to concrete, etc., use at least four No. 10 or larger screws fastened into appropriate anchors. After the Bracket has been anchored to the wall and the electrical and drainage requirements have been allowed for, the SUITMATE® is ready to be mounted to the wall. Mounting the SUITMATE® to the Wall Remove all packaging material from the SUITMATE® including material around the Motor and the shipping board on the bottom of the unit. The upper back lip of the SUITMATE® should be lowered down and centered on the Bracket. After the unit is centered, push down on the back of the unit to make certain that it is securely wedged onto the Bracket. Make certain the unit is level. If it is not level, remove the unit, adjust the Mounting Bracket and re- hang the unit. A level installation is necessary to minimize vibration and insure proper drainage of wastewater. Finish securing the unit to the wall using appropriate fasteners and anchors on the lower mounting channel at the bottom rear of the unit. This will prevent the unit from being lifted from the Bracket or being moved. PRESS HERE TO FIRMLY SET SUITMATE UPPER BACK LIP WALL MOUNTING BRACKET EASE UNIT OVER BRACKET AND LOWER FLOOR WALL CUTAWAY VIEW OF SUITMATE MOUNTING SCREWS PROPER DRAINAGE FOR THE SUITMATE® Note: Strictly follow all applicable local plumbing codes and regulations. To a Floor Drain Drainage of the wastewater to a floor drain should be done ONLY IN an area where the floor is normally wet. DO NOT drain water across a floor where people do not expect to encounter a wet and slippery condition. SUITMATE® comes with a short flexible floor drain extension tube connected with a stainless steel hose clamp to its drain tailpiece. SUITMATE® The drain tube that comes with the unit must not be removed unless the unit is connected to an approved wastewater outlet or the factory-supplied tube is replaced with another tube according to the following instructions. WARNING! Replacing the Factory Drain Tube with a Longer Drain Tube Use a 1-1/4 inch I.D. drain tube with a smooth interior that will not crimp or collapse. Use the stainless steel hose clamp that is provided with the factory flexible floor drain extension tube to secure the replacement tube to the unit’s drain tailpiece. Run the drain tube so that it is never higher than the bottom of the SUITMATE® and always slopes down. Secure the drain tube to the wall or floor with properly sized “U” clamps so it cannot be maneuvered to trap wastewater. Cut off the end of the drain tube on an angle to help prevent it from being blocked by the floor, wall, or some other object. Upon completion of the installation, check to make certain that there is a free flow of water from the drain tube extension. 115VAC 60 Hertz Installation Instruction To an Approved Sanitary Waste Line This installation should only be done in accordance with all applicable local plumbing codes and regulations. The unit’s 1-1/4 inch O.D. drain tailpiece is designed for connection with standard compression type plumbing fittings. There is room inside the housing for the use of a standard “P” type plumbing connection. The waste outlet should be located in the wall behind the unit. The SUITMATE® UTILITIES LOCATION DIAGRAM shows the appropriate location for the waste duct. If an open-site drain connection is required and the open site is to be positioned within the SUITMATE® housing, locate the top of the receiver pipe below the top of the Motor end cap, and locate the top outer edge of the receiver pipe at least 1-1/4 inches from the body of the Motor. (See also the SUITMATE® UTILITIES LOCATION DIAGRAM.) Be certain that the cut off end of the drain extension tube is below the top of the receiver with the angle cut facing away from the Motor as illustrated. 3 B la c k A E C 1 8 4 3 C O M T IM E R B la c k A E C 1 8 4 2 (F ro m T im e r T o M o to r) W h ite A E C 1 8 4 1 (F ro m T im e r T o M o to r) B la c k A E C 1 8 1 5 N .O . H O T W H IT E H O T N E U H O T N E U G R O U N D C U S T O M E R 'S E L E C T R IC A L S E R V IC E 1 1 5 V - 2 0 A M P - 6 0 H Z B la c k A E C 1 8 4 0 2 L O A D L 1 L 2 M O T O R W h ite A E C 1 8 1 3 (F ro m G F C I T o M o to r) M IC R O S W IT C H C O M M O N O P E N G R E E N S C R E W G re e n A E C 2 0 6 1 (F ro m G F C I T o M o to r) G F C I IS "G R O U N D F A U L T C IR C U IT IN T E R R U P T E R " M O T O R C O N T R O L L E R A N D S W IT C H R E S E T B U T T O N , O N T E S T B U T T O N , O F F G R E E N S C R E W G F C I S U IT M A T E PROPER ELECTRICAL CONNECTIONS FOR THE SUITMATE® Note: Strictly follow all applicable local electrical codes and regulations. Motor End Cap Motor Housing Suitmate Tailpipe Angle Cut Extension Tube To Drain Suitmate Housing The SUITMATE®, equipped with a ground fault circuit interrupter (GFCI), which is designed to be connected to a 115 volt, 20 ampere 60 Hz dedicated circuit that is protected by a fuse or circuit breaker. A PLUG-IN INSTALLATION IS NOT ACCEPTABLE! The utilized circuit must be run to the SUITMATE® weatherproof Junction Box that contains the GFCI. A liquid tight raceway such as Ultralight® Liquid Tight Flexible Conduit (or the equivalent) should be used from 115VAC 60 Hertz Installation Instruction

1 © October 1997 Extractor Corporation. All rights reserved. The SUITMATE® Swimsuit Water Extractor has been designed and manufactured with safety as our primary consideration. Therefore, it is important that the unit be installed correctly. It is also important that the installation comply with all local building codes and regulations. Please consult your local licensed plumbing and electrical engineers or contractors about your installation. Read the entire INSTALLATION instructions before beginning your installation. Remember: DO IT RIGHT and DO IT SAFE. PROPER LOCATION FOR THE SUITMATE Following is a list of factors to consider in determining a location for the SUITMATE. 1. The unit should be located in an area that is near where people remove and rinse out their swimsuits. 2. The unit should NOT be located in a cluttered area or where it is exposed to direct shower water or water hose down. 3. The unit should be mounted on a wall structure that will support the unit’s approxi- mate 60 pounds hanging weight plus the added weight or pressure of people leaning on the unit. Consult the PROPER WALL MOUNTING section of these instructions to determine an appropriate location. 4. There should be a means to dispose of the waste water from the unit. Consult the PROPER DRAINAGE section of these instructions to determine an appropriate location. 5. The unit should be wired to a 120 volt 20 ampere 60Hz dedicated circuit. Consult the PROPER ELECTRICAL CONNECTIONS section of these instructions to deter- mine an appropriate location. PROPER WALL MOUNTING OF THE SUITMATE The SUITMATE should be mounted to the wall with the Mounting Bracket that is provided with the unit. The SUITMATE INSTALLATION TEMPLATE shows the recommended location for the mounting holes, the electrical service, and the waste water outlet (if utilized). The SUITMATE Mounting Bracket must be secured to a wall stud, or to a concrete block or cinder block wall. Anchors in drywall are not sufficient to mount the SUITMATE. Locating and Securing the Mounting Bracket to the Wall The recommended height from the floor to the top of the SUITMATE is 42 inches. At least an additional 10 inches of clearance above the SUITMATE is needed for the opening and closing of the Lid. This means that the top edge of the Mounting Bracket should be 391⁄2 inches from the floor. Use the SUITMATE INSTALLA- TION TEMPLATE to determine a location on the wall that provides for adequate clearance, a strong and secure place for the Mounting Bracket as well as easy access to the electrical and drainage connections. The Mounting Bracket must be level after secured to the wall. WARNING WARNING INSTALLATION 120 Volt 20 ampere 60 Hz CHECK WITH LEVEL TO WALL LAG SCREWS MOUNTING SCREWS MOUNTING BRACKET 2 © October 1997 Extractor Corporation. All rights reserved. To secure the Mounting Bracket to a stud, center the Bracket on the stud and mark on the wall or the stud the location of the two vertical center holes of the Mounting Bracket. Drill the marked locations with a 1⁄8 inch drill bit. Make sure the Mounting Bracket will be level after it is secured to the wall. Reposition the Mounting Bracket over the two marked center holes and mark at least one additional hole on each side of the center holes. Drill the outer two holes to receive wall anchors. Install the wall anchors. Secure the Mounting Bracket to the stud by using two 5⁄16 x 2 inch lag screws through the two vertical center holes. Make sure the Bracket is level. Finish securing the Bracket with the appropriate fasteners in the outer two holes. For mounting to concrete, etc., use at least four No. 10 or larger screws fastened into appropriate anchors. After the Bracket has been anchored to the wall and the electrical and drainage requirements have been allowed for, the SUITMATE is ready to be mounted to the wall. Mounting the Suitmate to the Wall Remove all packaging material from the SUITMATE including material around the Motor and the shipping board on the bottom of the unit. The upper back lip of the SUITMATE should be lowered down and centered on the Bracket. After the unit is centered, push down on the back of the unit to make sure that it is securely wedged onto the Bracket. Make sure the unit is level. If it is not level, remove the unit, adjust the Mounting Bracket and re–hang the unit. A level installation is necessary to minimize vibration and insure proper drainage of waste water. Using appropriate fasteners and anchors on the lower mounting channel at the bottom rear of the unit, finish securing the unit to the wall. This will prevent the unit from being lifted from the Bracket or being moved. PROPER DRAINAGE FOR THE SUITMATE Note: Strictly follow all applicable local plumbing codes and regulations. To a Floor Drain Drainage of the waste water to a floor drain should be done ONLY in an area where the floor is normally wet. DO NOT drain water across a floor where people do not expect to encounter a wet and slippery condition. SUITMATE comes with a short flexible floor drain extension tube connected with a stainless steel hose clamp to its drain tail piece. The drain tube that comes with the unit must not be removed unless the unit is connected to an approved waste water outlet or the factory supplied tube is replaced with another tube according to the following instructions. Replacing the Factory Drain Tube with a Longer Drain Tube Use a 11⁄4 inch I.D. drain tube with a smooth interior that will not crimp or collapse. Use the stainless steel hose clamp that is provided with the factory flexible floor drain extension tube to secure the replacement tube to the unit’s drain tail piece. Run the drain tube so that it is never higher than the bottom of the SUITMATE and always slopes down. Secure the drain tube to the wall or floor with properly sized “U” clamps so it cannot be maneuvered to trap waste water. Cut off the end of the drain tube on an angle to help prevent it from being blocked by the floor, wall, or some other object. Upon completion of the installation, check to make sure that there is a free flow of water from the drain tube extension. WARNING PRESS HERE TO FIRMLY SET SUITMATE MOUNTING SCREWS CUTAWAY VIEW OF UNIT LOWER MOUNTING CHANNEL UPPER BACK LIP WALL MOUNTING BRACKET WALL FLOOR EASE UNIT OVER BRACKET AND LOWER 3 © October 1997 Extractor Corporation. All rights reserved. To an Approved Sanitary Waste Line This installation should only be done in accordance with all applicable local plumbing codes and regulations. The unit’s 11⁄4 inch O.D. drain tail piece is designed for connec- tion with standard compression type plumbing fittings. There is room inside the hous- ing for the use of a standard “P” type plumbing connection. The waste outlet should be located in the wall behind the unit. The SUITMATE INSTALLATION TEMPLATE shows the appropriate location for the waste outlet. If an open-site drain connection is required and the open site is to be positioned within the SUITMATE housing, locate the top of the receiver pipe below the top of the Motor end cap, and locate the top outer edge of the receiver pipe at least 11⁄4 inch from the body of the Motor. (See also the SUITMATE INSTALLATION TEMPLATE.) Be sure that the cut off end of the drain extension tube is below the top of the receiver with the angle cut facing away from the Motor as illustrated. PROPER ELECTRICAL CONNECTIONS FOR THE SUITMATE Note: Strictly follow all applicable local electrical codes and regulations. SUITMATE is equipped with a ground fault circuit interrupter (GFCI) and is designed to be connected to a 120 volt 20 ampere 60Hz dedicated circuit that is protected by a fuse or circuit breaker. A PLUG–IN INSTALLATION IS NOT ACCEPTABLE. The utilized circuit must be run to the SUITMATE weatherproof Junction Box which contains CUSTOMER’S ELECTRICAL SERVICE 120V—20AMP—60HZ GROUND HOT WHITE HOT WHITE GREEN SCREW GFCI LOAD GFCI IS “GROUND FAULT CIRCUIT INTERRUPTER” MOTOR CONTROLLER AND SWITCH RED RESET BUTTON, ON BLACK TEST BUTTON, OFF REMOTELY ACTUATED MICROSWITCH TRIPPED AND HELD CLOSED BY USER HAND PRESSURE ON SUITMATE LID DRIVE MOTOR TERMINAL STRIP L1 A B L2 GREEN SCREW LID OPEN SWITCH STATUS SHOWN SUITMATE HOT NEU SUITMATE HOUSING MOTOR HOUSING MOTOR END CAP MIN. 1–1/4" SUITMATE TAILPIECE ANGLE CUT EXTENSION TUBE TO DRAIN

115V/60Hz Manual WWW.RESTROOMDIRECT.COM 704•937•2673 129 Oakpark Dr., Unit A, Mooresville, NC 28115 WWW.RESTROOMDIRECT.COM 704•937•2673 129 Oakpark Dr., Unit A, Mooresville, NC 28115 April 13, 2009 115-V 20-Amp 60-Hz Self-Timed Unit 1 TABLE OF CONTENTS Introduction ................................................................................................................3 Important Installation Options .................................................................................3 Safety ..........................................................................................................................3 SUITMATE® Installation Instructions .......................................................................4 Wiring Diagram ....................................................................7 Testing and Operation ..........................................................8 Installation Troubleshooting .................................................8 SUITMATE® Exchange Procedure ............................................................................9 SUITMATE® Utilities Location Diagram ..............................11 SUITMATE® Maintenance Instructions ...................................................................13 SUITMATE® Troubleshooting ..................................................................................15 Remove / Replace Mechanical Assemblies ...........................................................17 Remove SUITMATE® from the Wall Mount Bracket ...........17 Reinstall SUITMATE® to the Wall Mount Bracket ...............18 Top and Sub Top Assemblies .............................................19 Lid ......................................................................................23 Riser Cable Assembly ........................................................25 Drive Unit Assembly ...........................................................27 Liner ...................................................................................29 Brake Rods, Basket, Hub, and Brake Disc Assembly ........31 Brake Disc and Basket .......................................................33 Brake Lever ........................................................................35 Brake Pad ..........................................................................37 Shock Mounts ....................................................................39 Shock Bumper Rings .........................................................41 Motor from Mounting Plate .................................................45 Replace Electrical Assemblies ...............................................................................47 GFCI ...................................................................................47 Motor Capacitor ..................................................................49 Thermal Breaker ................................................................51 Motor Switch ......................................................................53 Micro Switch .......................................................................55 Motor Timer ........................................................................57 SUITMATE® Micro Switch Adjustment Procedure ................................................59 SUITMATE® Exploded Drawing ...............................................................................60 SUITMATE® Assemblies Chart ................................................................................61 SUITMATE® Parts and Assemblies List .................................................................62 SUITMATE® Warranty ..............................................................................................67 WWW.RESTROOMDIRECT.COM 704•937•2673 129 Oakpark Dr., Unit A, Mooresville, NC 28115