SunStar KM-560 Manuals

SUNSTAR MACHINERY CO., LTD. 1) For proper use of the machine, thoroughly read this manual before use. 2) Keep this manual in a safe place for future reference in case the machine breaks down. User’s Manual KM-560 One needle, drop feed, needle feed sewing machine KM-560-7 One needle, drop feed, needle feed sewing machine with automatic thread trimmer (Equipped with FORTUNA AC SERVO MOTOR) R MME-050629 Best Quality Best Price Best Service SUNSTAR MACHINERY CO., LTD. R 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs. 2. Please read this user’s manual thoroughly before using the machine. Make sure to properly use the machine to enjoy its full performance. 3. The specifications of the machine are subject to change, aimed to enhance product performance, without prior notice. 4. This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for other than industrial purpose. Safety rules for machine ....................................................................................................................................... 4 1. Specification ........................................................................................................................................................... 8 1) Sewing machine ......................................................................................................................................................... 8 2) Motor .......................................................................................................................................................................... 8 3) Peripheral automation device (optional) ................................................................................................................... 8 2. Installation ............................................................................................................................................................... 9 1) Installation of machine head ...................................................................................................................................... 9 2) Installation of knee lifting solenoid and power switch box (for automatic thread trimming) ................................. 9 3) Installation of oil fan ................................................................................................................................................ 10 4) Adjustment of belt tension ....................................................................................................................................... 10 5) Installation of belt cover .......................................................................................................................................... 10 6) Installation of the program unit (for automatic trimming type) ............................................................................. 11 7) Installation of the thread stand ................................................................................................................................. 11 8) Assembly of the location detector and its control method (for automatic trimming type) ................................... 12 9) Oil supply ................................................................................................................................................................. 13 10) Checking stop position of the sewing machine (for automatic trimming type) .................................................. 14 11) Reverse button function (for automatic trimming type) ....................................................................................... 14 3. Adjustment of the machine ......................................................................................................................... 15 1) Inserting the needle .................................................................................................................................................. 15 2) Removing bobbin ..................................................................................................................................................... 15 3) Winding the lower thread ........................................................................................................................................ 15 4) Routing the upper thread ......................................................................................................................................... 16 5) Adjusting the thread tension .................................................................................................................................... 16 6) Adjusting the tension of the presser foot ................................................................................................................. 18 7) Adjusting the needle and feed dog timing ............................................................................................................... 18 8) Adjusting the position of the feed dog .................................................................................................................... 19 9) Adjusting timing of needle and hook ...................................................................................................................... 20 10) Clearance adjustment between the upper side of hook stopper and the upper side of needle board groove ...... 21 11) Clearance adjustment between hook and opener .................................................................................................. 21 12) Adjusting feed dog height ...................................................................................................................................... 22 13) Adjusting the auxiliary presser foot and the upper feed presser foot ................................................................... 22 14) Adjusting timing of the auxiliary presser foot, the upper feed foot and the needle ............................................ 24 15) Adjusting stroke of upper feed presser foot .......................................................................................................... 24 16) Adjusting safety device .......................................................................................................................................... 25 17) Adjusting the trimming device .............................................................................................................................. 25 18) Replacing movable knife and fixed knife ............................................................................................................. 31 19) Adjusting thread release (for automatic trimming type) ....................................................................................... 31 4. Causes of troubles and troubleshooting .............................................................................................. 32 1) Sewing machine troubleshooting ............................................................................................................................ 32 5. Table drawing ...................................................................................................................................................... 34 Table of contents 4 Safety Rules for Machine Safety labels in the manual are categorized into danger, warning and caution. Failure to follow the safety rules may result in physical injuries or mechanical damages. The safety labels and symbols are defined as follows. [The meaning of the safety labels] Danger Instructions here shall be observed strictly. Otherwise, the user will be killed or suffer severe physical injuries Warning Instructions here must be observed, or the user could suffer fatal or severe physical injuries. Caution Instructions here should be observed, or the user could face physical injuries or mechanical damages. Danger [The meaning of symbols] This symbol means a must-not. This symbol means a must for safety. This symbol means that an electric shock may be caused if the instruction is not followed properly. Warning Caution