Suzuki shogun sports 125 Manuals

9 9 5 0 1 - 3 1 1 5 0 - 0 1 E USE THIS MANUAL WITH: RV125 SERVICE MANUAL (99500-31233-01E) RV125 K7 RV125K7 (’07-MODEL) 1 CONTENTS RV125K7 (’07-MODEL) © COPYRIGHT SUZUKI MOTOR CORPORATION 2006 This manual describes service data, service specifications, troubleshooting for FI system and servicing procedures which differ from those of the K6 (’06-model). NOTE: • Any differences between the K6 (’06-model) and K7 (’07-model) in specifications and service data are indicated with an asterisk mark (*). • Please refer to the K6 (’06-model) service manual and service information for details which are not given in this manual. ABBREVIATIONS USED IN THIS MANUAL ....................................................... 3 SPECIFICATIONS (RV125K7) ............................................................................. 4 ENGINE ....................................................................................................... 4 DRIVE TRAIN.............................................................................................. 4 CHASSIS..................................................................................................... 5 ELECTRICAL .............................................................................................. 5 CAPACITIES ............................................................................................... 5 PERIODIC MAINTENANCE SCHEDULE ............................................................ 6 PERIODIC MAINTENANCE CHART .......................................................... 6 MAINTENANCE AND TUNE-UP PROCEDURES ............................................... 7 THROTTLE CABLE PLAY.......................................................................... 7 FUEL LINE .................................................................................................. 8 SDS CHECK ......................................................................................................... 9 FI SYSTEM DIAGNOSIS .................................................................................... 13 PRECAUTIONS IN SERVICING ............................................................... 13 FI SYSTEM TECHNICAL FEATURES...................................................... 20 ECM TERMINAL ....................................................................................... 29 SELF-DIAGNOSIS FUNCTION................................................................. 30 FAIL-SAFE FUNCTION............................................................................. 32 FI SYSTEM TROUBLESHOOTING .......................................................... 33 SENSORS........................................................................................................... 79 CKP SENSOR INSPECTION .................................................................... 79 CKP SENSOR REMOVAL AND INSTALLATION.................................... 79 IAP/TP/IAT SENSOR INSPECTION ......................................................... 79 ET SENSOR INSPECTION ....................................................................... 79 ET SENSOR REMOVAL AND INSTALLATION....................................... 80 TO SENSOR INSPECTION....................................................................... 80 TO SENSOR REMOVAL AND INSTALLATION....................................... 81 HO2 SENSOR INSPECTION .................................................................... 81 HO2 SENSOR REMOVAL AND INSTALLATION .................................... 81 2 RV125K7 (’07-MODEL) RV125K7 (’07-MODEL) CONTENTS FUEL SYSTEM .................................................................................................. 83 FUEL TANK.............................................................................................. 83 FUEL LEVEL INDICATOR CHECK RELAY ............................................ 85 FUEL FILTER ........................................................................................... 86 THROTTLE BODY.................................................................................... 87 WIRING DIAGRAM............................................................................................ 93 CABLE AND HOSE ROUTING.......................................................................... 94 SPECIAL TOOLS............................................................................................... 97 TIGHTENING TORQUE..................................................................................... 97 SERVICE DATA................................................................................................. 98 COUNTRY AND AREA CODES The following codes stand for the applicable country(-ies) and area(-s). MODEL CODE COUNTRY or AREA EFFECTIVE FRAME NO. RV125 E-02 E-19 U.K. E.U. JS1BT111200101909 – JS1BT111100111063 –

UH125 9 9 5 0 0 - 3 1 3 5 0 - 0 1 E GROUP INDEX GENERAL INFORMATION 1 PERIODIC MAINTENANCE 2 ENGINE 3 FI SYSTEM DIAGNOSIS 4 FUEL SYSTEM AND THROTTLE BODY 5 EXHAUST SYSTEM 6 COOLING AND LUBRICATION SYSTEM 7 CHASSIS 8 ELECTRICAL SYSTEM 9 SERVICING INFORMATION 10 FOREWORD This manual contains an introductory description on the SUZUKI UH125 and procedures for its inspec- tion/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its main- tenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motorcycle bet- ter so that you can assure your customers of fast and reliable service. ! © COPYRIGHT SUZUKI MOTOR ESPAÑA, S. A. 2006 * This manual has been prepared on the basis of the latest specifications at the time of publi- cation. If modifications have been made since then, differences may exist between the con- tent of this manual and the actual motorcycle. * Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail. * This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcy- cles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you. Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger. HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR: 1. The text of this manual is divided into sections. 2. The section titles are listed in the GROUP INDEX. 3. Holding the manual as shown at the right will allow you to find the first page of the section easily. 4. The contents are listed on the first page of each section to help you find the item and page you need. COMPONENT PARTS AND WORK TO BE DONE Under the name of each system or unit, is its exploded view. Work instructions and other service information such as the tightening torque, lubricating points and locking agent points, are provided. Example: Front wheel 1 Brake disc 2 Collar 3 Dust seal 4 Bearing 5 Spacer 6 Speedometer gear box 7 Front axle A Brake disc bolt B Front axle nut " ITEM N·m kgf-m A 44 4.4 B 23 2.3

http://www.motorcycle.in.th http://www.motorcycle.in.th