Symmons S-72 Series Manuals

Metering Faucet S-71, S-72, S-73, S-74 Series INSTALLATION, OPERATION AND SERVICE INSTRUCTIONS IMPORTANT: • Water lines MUST be thoroughly flushed BEFORE and AFTER installing the faucet to prevent foreign matter, i.e. copper chips, sand, stones, etc. from clogging and possibly damaging the sealing surface of the cartridge. • Integral supply check included (S-73 and S-74 series only). INSTALLATION: (Supply stop valves must have a 3/8” O.D. compression outlet.) 1. Apply a bead of sealant to the underside of the faucet escutcheon. 2. (S-72 and S-74 series): Install U-channel spacers (KN-23), spacers (KN-26) and nuts (L-36) loosely on mounting bolts. Position deck plate (SPF-28) and mounting gasket (SPF-27) under base through sink with flat in center hole towards the back of sink basin. Secure by tightening nuts from underside. Insert faucet supply through deck plate aligning flat on faucet body above threaded shank with flat in deck plate center hole. Secure faucet to deck plate by placing the washer (K-60), locknut (SPF-38) and hex nut (SPF-26) on the supply shank. Hand tighten only! Adjust position of faucet to achieve optimum spray into basin. Tighten faucet securely to basin or deck plate. (S-71 and S-73 series): Insert faucet with flange (SPF-5) through hole in basin. Secure faucet to basin by placing the washer (K-60), locknut (SPF-38) and hex nut (SPF-26) on the supply shank. Hand tighten only! Adjust position of faucet to achieve optimum spray into basin. Tighten faucet securely to basin. 3. Connect 4-10C mixing valve to bottom of supply shank using supply nut provided (S-73 and S-74 series only). Make connection to water supplies using the appropriate connectors. 4. Install grid drain (if applicable) by removing flange and tube from drain body and inserting tail piece into trap. Apply bead of sealant to underside of flange and insert flange and tube through drain opening. Place bottom gasket mounting washer and mounting nut onto flange and tube assembly. Screw drain body on tube until tight. 5. To flush faucet, remove spray outlet, using vandal proof wrench (LL-60K) provided with faucet. Open cold supply and depress handle holding down for ten seconds (S-71 and S-72 series only). Open hot supply and repeat above pro- cedure (S-73 and S-74 series only). Allow faucet to shut off and replace spray outlet. Temperature adjustment (S-73 and S-74 series only) Make sure the faucet has been properly installed and thor- oughly flushed. Set the mixing valve (4-10C) to the desired maximum temperature by inserting a 1/4” hex socket key into the mating hex socket in center of valve and turning counter clockwise for hotter, clockwise for colder. 110ºF recommended unless otherwise specified. Adjustment of cycle time After faucet has been operated through a number of cycles and supply water temperature is at designed level, adjust- ment of this feature can be made as follows. Loosen set screw (LL-27) in cap (SPF-104), remove cap. To increase time, remove one or more of the washers (LL-28) on stem. To reduce time, add washers. When desired time cycle is achieved replace cap and tighten set screw. 6 " 1 2 4 " 3 8 2 " 7 8 2 " 1 8 2 " with optional 3 hole deck plate 1 2 1 " max. 1 8 7 " 8 1 " 2 min. deck hole 4" 6" optional 3 hole deck plate 2" 4" 15˚ 1"-14 NPSM 2 "-20 UNC with spacer 1 " 1 8 without spacer spacer 1 4 S-71/S-73 S-72/S-74 K-60 Washer L-42 Coupling nut LL-1 Control spindle LL-1A Control cartridge LL-1B Control cartridge for quick-closing LL-2A Cycle spindle assembly LL-3N Upper housing LL-4 Piston washer screw LL-8 Cycle spindle guide LL-11 Piston cylinder LL-12 Piston LL-16 Shut-off seat LL-24 Control rod LL-27 Handle set screw LL-28 Cycle time washers LL-31 Retaining ring LL-32 Piston spring LL-35 Thrust washer LL-37 Shut-off washer LL-44 Spindle guide large o-ring LL-45 Shut-off seat o-ring LL-46 Control spindle small o-ring LL-47 Control spindle large o-ring LL-48 Upper housing o-rings (three) LL-49 Piston o-ring LL-75 Spindle guide huva cup LL-76 Huva cup retainer LL-101 In-line screen LN-100 Aerator (vandal resistant 0.5 gpm) LN-101 Aerator (vandal resistant) LT-4A Piston assembly MV-10 Rubber washer MV-107 Checks SPF-5 Flange SPF-26 Hex nut SPF-38 Lock washer SPF-103 Bushing SPF-104 Cap SPF-104C Cap (cold) SPF-104H Cap (hot) SPF-107 Spout assembly 4-10C Mechanical mixing valve Tools required for disassembly Order MF-KIT-W, consisting of: LL-27W 3/32" hex socket key to remove handle set screw LL-60K Spray outlet wrench to remove spray outlet (included with faucet) Other standard tools required: Adjustable or 1" and 1/4" open end wrench, pliers, 5/32" hex socket key Repair Kit LL consists of: LL-4, LL-8, LL-13, LL-24, LL-31, LL-33, LL-35, LL-37, LL-42, LL-43, LL-44, LL-45, LL-46, LL-47, LL-48, LL-49, LL-73, LL-75, LL-76. LL-27 LL-28 SPF-103 SPF-107 LN-100 LN-101 LL-101 SPF-5 K-60 SPF-38 SPF-26 L-42 (S-71 only) 3/32" HEX SOCKET KEY SPF-104 MV-10 4-10C LL-3N LL-48 LL-35 LL-1A or LL-1B LL-1 LL-46 LL-47 LL-2A LL-44 LL-8 LL-75 LL-76 LL-45 LL-16 LT-4A LL-32 LL-31 LL-11 LL-4 LL-37 LL-24 LL-49 LL-12 LT-4A LL-1A or LL-1B MV-107 S-73 ONLY S-71 and S-73 Series K-60 Washer L-42 Coupling nut LL-1 Control spindle LL-1A Control cartridge LL-1B Control cartridge for quick-closing LL-2A Cycle spindle assembly LL-3N Upper housing LL-4 Piston washer screw LL-8 Cycle spindle guide LL-11 Piston cylinder LL-12 Piston LL-16 Shut-off seat LL-24 Control rod LL-27 Handle set screw LL-28 Cycle time washers LL-31 Retaining ring LL-32 Piston spring LL-35 Thrust washer LL-37 Shut-off washer LL-44 Spindle guide large o-ring LL-45 Shut-off seat o-ring LL-46 Control spindle small o-ring LL-47 Control spindle large o-ring LL-48 Upper housing o-rings (three) LL-49 Piston o-ring LL-75 Spindle guide huva cup LL-76 Huva cup retainer LL-101 In-line screen LN-100 Aerator (vandal resistant 0.5 gpm) LN-101 Aerator (vandal resistant) LT-4A Piston assembly MV-10 Rubber washer MV-107 Checks SPF-26 Hex nut SPF-27 Deck plate gasket SPF-28 Deck plate SPF-38 Lock washer SPF-103 Bushing SPF-104 Cap SPF-107 Spout assembly SPF-KIT Mounting Kit 4-10C Mechanical mixing valve Tools required for disassembly Order MF-KIT-W, consisting of: LL-27W 3/32" hex socket key to remove handle set screw LL-60K Spray outlet wrench to remove spray outlet (included with faucet) Other standard tools required: Adjustable or 1" and 1/4" open end wrench, pliers, 5/32" hex socket key, 7/16" open end wrench Repair Kit LL consists of: LL-4, LL-8, LL-13, LL-24, LL-31, LL-33, LL-35, LL-37, LL-42, LL-43, LL-44, LL-45, LL-46, LL-47, LL-48, LL-49, LL-73, LL-75, LL-76. MV-10 4-10C MV-107 S-74 ONLY 3/32" HEX SOCKET KEY SPF-104 LL-3N LL-48 LL-35 LL-1A or LL-1B LL-1 LL-46 LL-47 LL-2A LL-44 LL-8 LL-75 LL-76 LL-45 LL-16 LT-4A LL-32 LL-31 LL-11 LL-4 LL-37 LL-24 LL-49 LL-12 LT-4A LL-1A or LL-1B LL-27 LL-28 SPF-103 SPF-107 LN-100 LN-101 LL-101 SPF-28 SPF-27 K-60 KN-23 KN-26 SPF-KIT L-36 SPF-38 SPF-26 L-42 (S-72 only) S-72 and S-74 Series SYMMONS INDUSTRIES, INC. 31 Brooks Drive, Braintree, MA 02184-3804 TEL: 1-800-SYMMONS, (781) 848-2250 FAX: 1-800-961-9621, (781) 843-3849 Web site: www.symmons.com © 1998-2002 Symmons Industries, Inc. Printed in U.S.A. 102102 ZV-320 3-Hole ZV-321 Folded 1. General maintenance may require the repair or replacement of the car- tridge unit. 2. Shut off water supply to the faucet. 3. Remove cap (SPF-104) by loosening allen screw with 3/32” hex socket key. 4. Remove cycle time washers (LL-28). 5. Using an adjustable wrench, loosen bushing (SPF-103). Remove cartridge assembly from faucet body. 6. Slide the upper housing (LL-3N off control cartridge (LL-1A). 7. Control cartridge (LL-1A) can be either replaced or repaired at this point. Disassemble cartridge by opening retaining ring (LL-31) and sliding down piston cylinder (LL-11). 8. Ordinary service may only require the rebuilding of the cartridge using the replacement o-rings and washers from KIT-LL. 9. Reassemble, reversing the above procedures. SERVICE TROUBLE SHOOTING CHART Symmons warrants to the original purchaser that any Symmons product when used in industrial, commercial or business use will be free of defects in material and workmanship during normal use for a period of 5 years from the date of purchase. At our option, we will either have you send the defective part or product prepaid to us for inspection, or we may elect to send you the replacement part or product without investigation. A replacement for any defective part will be supplied FREE OF CHARGE for installation by the purchaser. Defect or damage caused by the use of replacement parts other than Symmons Genuine Replacement Parts will void this warranty. This warranty excludes product damage due to installation error, product abuse, or product misuse whether performed by a contractor, service company or yourself. Damage to the chrome and/or other decorative finishes on Symmons products may be a result of improper handling or abusive treatment. Finishes should only be cleaned with a soft, damp cloth or sponge. Use of polish, abrasive cleaners, solvents, or acid cleaners will damage the finish and void this warranty. There are no other express warranties on this product and ALL WARRANTIES OF MERCHANTABILITY AND OTHER IMPLIED WARRANTIES ARE LIMITED IN ACCORDANCE WITH APPLICABLE LAW. SYMMONS INDUSTRIES, INC., EXPRESSLY DISCLAIMS CONTINGENT LIABILITY AND CONSEQUENTIAL DAMAGE OF EVERY KIND. Since some states do not allow limitations on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages the above limitation or exclusion may not be applicable. This warranty gives specific legal rights. Other rights may vary from state to state. To obtain warranty service, write to Symmons Industries, Inc., 31 Brooks Drive, Braintree, MA 02184-3804 or call our Customer Service Department at 1-800-SYMMONS. If writing to us, please include proof of purchase, the model number of the product with a brief description of the problem, your name, address and phone number. 5-Year Limited Commercial Warranty Problem Cause Solution (Follow service instructions) Faucet runs too long or too short Timing Remove handle - then add washers (LL-28) to stem to shorten time or remove washers to lengthen time. Faucet drips Seat washer worn or foreign matter (chips, dirt, solder, etc.) is between washer and seat surface. Disassemble cartridge and remove piston (Lt-4A). Unscrew LL-4 and clean seat washer (LL-37). Checks S.S. pin (LL-24) for burr then reassemble. Faucet runs constantly Seat washer not closing on seat surface or seat washer and/or seat surface worn. Remove piston (LT-4A) and spring (LL-32). Check for burr on pin (LL-24) and check spring. Both Lt-4A and LL-32 may have to be replaced. Excessive wear may require cartridge replacement LL-1A. Not enough flow from faucet In-line screen clogged Disassemble supply to faucet. Remove in-line screen (LL-101) in inlet to faucet. Rinse screen with water or de-liming agent. Reassemble faucet supply. Water leaks from under handle Stem washers worn Remove cartridge and replace washers using KIT-LL. Faucet leaks under counter 4-10C connections not seated properly Check connections on 4-10C. Faucet bleeding between hot and cold, not holding consistent temperature (S-73 or S-74) Integral checks in mechanical mixing valve (4-10C) not operating properly Clean or replace checks (MV-107) Handle is loose Set screw has loosened Tighten set screw