Terex Genie GS-1532 Manuals

Maintenance Manual - Scissor Lifts Slab Scissor Lifts This manual includes detailed procedures for each maintenance inspection. Rough Terrain Scissor Lifts For Repair procedures, Fault Codes, Electrical and Hydraulic Schematics, refer to the appropriate Service and Repair Manual for your machine. Refer to the inside cover for a list of models included in this manual. Original Instructions Part No. 1305686GT Rev A November 2021 Maintenance Manual November 2021 Introduction ii Scissor Lifts Part No. 1305686GT Intro ductio n Intro ductio n Important Read, understand and obey the safety rules and operating instructions in the appropriate Operator's Manual on your machine before attempting any maintenance procedure. This manual provides detailed scheduled maintenance information for the machine owner and user. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance be performed at an authorized Genie dealer service center. Compliance Machine Classification Group A/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Contact Us: Internet: www.genielift.com E-mail: [email protected] Copyright © 2016 by Terex Corporation 1305686GT Rev A, November 2021 Second Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. November 2021 Maintenance Manual Introduction Part No. 1305686GT Scissor Lifts iii Models included in this manual Use the following chart to identify the specific serial number for models included in this manual. Models Serial number GS-1330m from GS30MD-101 GS-1432m / 1932m GS-1932m Lite GS-1932m XH from GS32MD-101 from GS32MP-101 GS-1530 / 1532 GS-1930 / 1932 GS-1932 XH from GS30D-40101 from GS30P-200101 GS-2032 / 2632 / 3232 from GS32D-10101 from GS32P-200101 GS-2046 / 2646 / 3246 GS-2646 XH / 3246 XH GS-4046 from GS46D-40101 from GS46P-200101 GS-4655 from GS55D-101 from GS55P-101 GS-2669 / 3369 / 4069 RT GS-2669 / 3369 / 4069 DC GS-2669 / 3369 / 4069 BE from GS69F-18000 from GS69M-101 GS-3384 from GS84D-401 from GS84F-46000 GS-3390 / 4390 / 5390 from GS90D-3201 from GS90F-56000 Find additional Manuals for your Model Go to http://www.genielift.com Use the links to locate Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. Identifying the Correct Procedure for your Model Unless otherwise noted, each procedure will apply to all models. Procedures that only apply to specific models or options will include the information in the procedure title. Examples of procedures that apply to specific models: • Test the Oscillate Axle - GS-90 • Grease the Steer Yokes - GS-30, GS-32, GS-46 • Model Abbreviations: GS-30m: GS-1330m GS-32m: GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH GS-30: GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH GS-32: GS-2032, GS-2632, GS-3232 GS-46: GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH, GS-4046 GS-55: GS-4655 GS-69: GS-2669, GS-3369, GS-4069 (includes DC and RT models) GS-84: GS-3384 GS-90: GS-3390, GS-4390, GS-5390 Examples of procedures that apply to all models: • Test the Drive Speed – Stowed Position • Inspect the Electrical Wiring Glossary of terms: ECM - Electronic Control Module GCON - Ground Controller. This ECM is located at the ground controls. PCON - Platform Controller. This ECM is located at the platform controls. CAT5 Cable - Standard Ethernet cable used for networking purposes.

Service and Repair Manual Serial Number Range GS™-1330m Refer to inside cover This manual includes: Repair procedures Fault Codes Electrical and Hydraulic Schematics GS™-1432m/1932m GS™-1932m Lite/1932m XH GS™-1530/1532 GS™-1930/1932/1932 XH For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. GS™-3032/2632/3232 GS™-2046/2646/3246/4046 GS™-2646 XH/3246 XH GS™-4655 Part No. 1309020GT Rev B August 2021 Service and Repair Manual August 2021 Introduction ii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT Intro ductio n Intro ductio n Compliance Machine Classification Group A/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Contact Us: Internet: www.genielift.com E-mail: [email protected] Find a Manual for this Model Go to http://www.genielift.com Use the links to locate Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. Copyright © 2020 by Terex Corporation 1309020GT Rev B, August 2021 Second Edition, Second Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. Serial Number Range Use the following chart to identify the specific serial number for models included in this manual. Models Serial number GS-1330m from GS30MD-101 GS-1432m, GS-1932m GS-1932m XH, GS-1932m Lite from GS32MD-101 from GS32MP-101 GS-1530/1532 GS-1930/1932, GS-1932 XH from GS30D-40101 from GS30P-200101 GS-2032/2632/3232 from GS32D-10101 from GS32P-200101 GS-2046/2646/3246/4046 GS-2646 XH / GS-3246 XH from GS46D-20101 from GS46P-200101 GS-4655 from GS55D-101 from GS55P-101 August 2021 Service and Repair Manual Introduction Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 iii Revision History Revision Date Section Procedure / Page / Description A 3/2021 Initial Release B 6/2021 All Sections Add GS1432m, 1932m, 1932m XH, 1932m Lite Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics

Service and Repair Manual Serial Number Range GS™-1330m Refer to the inside cover This manual includes: Repair procedures Fault Codes Electrical and Hydraulic Schematics GS™-1530/1532 GS™-1930/1932 GS™-1932 XH GS™-2032/2632/3232 For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. GS™-2046/2646/3246/4046 GS™-2646 XH / 3246 XH GS™-4655 Part No. 1309020GT Rev A March 2021 Service and Repair Manual March 2021 Introduction ii GS™-30m • 30 • 32 • 46 • 55 Part No. 1309020GT Introduction Introduction Compliance Machine Classification Group A/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Contact Us: Internet: www.genielift.com E-mail: [email protected] Find a Manual for this Model Go to http://www.genielift.com Use the links to locate Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. Copyright © 2020 by Terex Corporation 1309020GT Rev A, March 2021 Second Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. Serial Number Range Use the following chart to identify the specific serial number for models included in this manual. Models Serial number GS-1330m from GS30MD-101 GS-1530/1532 GS-1930/1932, GS-1932 XH from GS30D-40101 from GS30P-200101 GS-2032/2632/3232 from GS32D-10101 from GS32P-200101 GS-2046/2646/3246/4046 GS- 2646 XH / GS-3246 XH from GS46D-20101 from GS46P-200101 GS-4655 from GS55D-101 March 2021 Service and Repair Manual Introduction Part No. 1309020GT GS™-30m • 30 • 32 • 46 • 55 iii Revision History Revision Date Section Procedure / Page / Description A 3/2021 Initial Release Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics Service and Repair Manual March 2021 Introduction iv GS™-30m • 30 • 32 • 46 • 55 Part No. 1309020GT Revision History(continued) Revision Date Section Procedure / Page / Description Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics

Operator's Manual Serial Number Range GS™-1530/32 from GS30P-200101 from GS32P-200101 from GS46P-200101 ANSI/CSA North America South America Asia GS™-1930/32 from GS30D-40101 from GS32D-10101 from GS46D-20101 GS™-1932 XH GS™-2032 GS™-2632 with Maintenance Information GS™-3232 GS™-2046 GS™-2646 GS™-2646 XH GS™-3246 Original Instructions Eighth Edition Second Printing Part No. 1296776GT GS™-3246 XH GS™-4046 Operator's Manual Eighth Edition • Second Printing GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT Front Matter Contents Introduction ........................................................... 1 Symbol and Hazard Pictorials Definitions ............. 6 General Safety ...................................................... 9 Personal Safety ................................................... 27 Work Area Safety ................................................ 28 Legend ................................................................ 37 Controls ............................................................... 40 Inspections .......................................................... 44 Operating Instructions ......................................... 70 Transport and Lifting Instructions ....................... 87 Maintenance ....................................................... 92 Specifications ...................................................... 94 Copyright © 1997 Terex Corporation Eighth Edition: Second Printing, November 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. These machines comply with ANSI/SAIA A92.20 CAN/CSA B354.6 Eighth Edition • Second Printing Operator's Manual Introduction Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 1 Introduction About this manual Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie. Product Identification The machine serial number is located on the serial label. Serial label located on chassis Serial number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. Before operating the machine, it’s the operator’s responsibility to read and understand this familiarization guide.  Each person must be trained to operate a Mobile Elevating Work Platform (MEWP).  Familiarization with the MEWP must be given to each person who is authorized, competent and trained.  Only trained and authorized personnel should be permitted to operate the machine.  The operator is responsible to read, understand, and obey the manufacturer’s instructions and safety rules provided in the Operator’s Manual.  The Operator’s Manual is located in the manual storage container, at the platform.  For specific product applications, see Contacting The Manufacturer. Operator's Manual Eighth Edition • Second Printing Introduction 2 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT Platform controls symbology and related machine movement: Lift function enable button Drive function enable button Outrigger function button Platform up/down (when lift function selected) Drive forward/reverse (when drive function selected) Steer right/left (when drive function selected) Area of operation, indoor use button Area of operation, outdoor use button Ground controls symbology and related machine movement: Lift function enable button Platform up/down button Sequential functions and movement: • Drive and steer. Interlocked functions: • Elevated drive speed. • Elevated drive in an off-level condition. • All platform and ground controls. Limitations of use: • The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. • Do not elevate the platform unless the machine is on firm level ground.

Operator's Manual Serial Number Range GS™-1530/32 from GS30P-200101 from GS32P-200101 from GS46P-200101 CE GS™-1930/32 from GS30D-40101 from GS32D-10101 from GS46D-20101 GS™-1932 XH GS™-2032 GS™-2632 with Maintenance Information GS™-3232 GS™-2046 GS™-2646 GS™-2646 XH GS™-3246 Original Instructions Eleventh Edition Second Printing Part No. 1307633GT GS™-3246 XH GS™-4046 www.duma-rent.com Operator's Manual Eleventh Edition • Second Printing GS™-30 • GS™-32 • GS™-46 Part No. 1307633GT Front Matter Manufacturer: Terex South Dakota, Inc. 500 Oakwood Road Watertown, SD 57201, USA Terex (Changzhou) Machinery Co., Ltd. No 139, Hanjiang Road Xinbei District Changzhou City Jiangsu Province China Authorized representative: Genie Industries B. V. Boekerman 5 4751 XK OUD GASTEL The Netherlands Contents Introduction ........................................................... 1 Symbol and Hazard Pictorials Definitions ............. 6 General Safety ...................................................... 9 Personal Safety ................................................... 18 Work Area Safety ................................................ 19 Legend ................................................................ 27 Controls ............................................................... 30 Inspections .......................................................... 34 Operating Instructions ......................................... 54 Transport and Lifting Instructions ....................... 71 Maintenance ....................................................... 76 Specifications ...................................................... 78 Copyright © 1997 Terex Corporation Eleventh Edition: Second Printing, November 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity www.duma-rent.com Eleventh Edition • Second Printing Operator's Manual Introduction Part No. 1307633GT GS™-30 • GS™-32 • GS™-46 1 Introduction About this manual Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie. Product Identification The machine serial number is located on the serial label. Serial label located on chassis Serial number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. Before operating the machine, it’s the operator’s responsibility to read and understand this familiarization guide.  Each person must be trained to operate a Mobile Elevating Work Platform (MEWP).  Familiarization with the MEWP must be given to each person who is authorized, competent and trained.  Only trained and authorized personnel should be permitted to operate the machine.  The operator is responsible to read, understand, and obey the manufacturer’s instructions and safety rules provided in the Operator’s Manual.  The Operator’s Manual is located in the manual storage container, at the platform.  For specific product applications, see Contacting The Manufacturer. www.duma-rent.com Operator's Manual Eleventh Edition • Second Printing Introduction 2 GS™-30 • GS™-32 • GS™-46 Part No. 1307633GT Platform controls symbology and related machine movement: Lift function enable button Drive function enable button Outrigger function button Platform up/down (when lift function selected) Drive forward/reverse (when drive function selected) Steer right/left (when drive function selected) Area of operation, indoor use button Area of operation, outdoor use button Ground controls symbology and related machine movement: Lift function enable button Platform up/down button Sequential functions and movement: • Drive and steer. Interlocked functions: • Elevated drive speed. • Elevated drive in an off-level condition. • All platform and ground controls. Limitations of use: • The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. • Do not elevate the platform unless the machine is on firm level ground. www.duma-rent.com

Service and Repair Manual Serial Number Range GS™-1530/1532 Refer to the inside cover This manual includes: Repair procedures Fault Codes Electrical and Hydraulic Schematics GS™-1930/1932 GS™-2032/2632/3232 GS™-2046/2646/3246 GS™-4047 For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Part No. 1272217GT Rev E March 2021 Service and Repair Manual March 2021 Introduction ii GS™-30 • 32 • 46 • 47 Part No. 1272217GT Introduction Introduction Compliance Machine Classification Group A/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Contact Us: Internet: www.genielift.com E-mail: [email protected] Find a Manual for this Model Go to http://www.genielift.com Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. Copyright © 2016 by Terex Corporation 1272215GT Rev E, March 2021 First Edition, Fifth Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. Serial Number Range Use the following chart to identify the specific serial number for models included in this manual. GS-1530, GS-1532, GS-1930, GS-1932 from SN GS3010A-110000 to GS3016A-142280 from SN GS3011C-10000 to GS3016C-23999 from SN GS3014D-101 to GS3016D-6079 from SN GS3016P-151487 to GS3016P-160599 from SN GS30C-24000 from SN GS30D-6080 to GS30D-40100 from SN GS30P-160600 to GS30P-200100 GS-2032, GS-2632, GS-3232 from SN GS3211A-110000 to GS3216A-142675 from SN GS3212C-10000 to GS3216C-17299 from SN GS3216P-142676 to GS3216P-148699 from SN GS32C-17300 from GS32D-101 to GS32D-10100 from SN GS32P-148700 to GS32P-200100 GS-2046, GS-2646, GS-3246 from SN GS4612A-110000 to GS4616A-138361 from SN GS4612C-10000 to GS4616C-18099 from SN GS4614D-101 to GS4616D-5029 from SN GS4616P-138362 to GS4616P-141799 from SN GS46C-18100 from SN GS46D-5030 to GS46D-20100 from SN GS46P-141800 to GS46P-200100 GS-4047 from SN GS4712C-101 to GS4716C-4499 from SN GS4714D-101 to GS4716D-3959 from SN GS4716P-101 to GS4716P-999 from SN GS47C-4500 from SN GS47D-3960 from SN GS47P-1000 March 2021 Service and Repair Manual Introduction Part No. 1272217GT GS™-30 • 32 • 46 • 47 iii Revision History Revision Date Section Procedure / Page / Description A 3/2016 Initial Release A1 5/2016 Repair Procedures 2-3, 2-4, 9-11 Diagnostics H067 fault A2 5/2016 Repair Procedure 2-6 Diagnostics Type CXXX and UXXX fault codes A3 9/2016 Introduction Serial Number Legend Specifications Add drive speed stowed parameters B 4/2017 Repair Procedure 11-1 Diagnostics Battery charger and fault codes B1 12/2017 Schematics GS46, GS47 AS/CE C 1/2019 All Sections Added GS-1330m D 8/2019 All Sections Added GS-4655 E 3/2021 Add ending serial break All Sections Remove GS-1330m, GS-4655 Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics Service and Repair Manual March 2021 Introduction iv GS™-30 • 32 • 46 • 47 Part No. 1272217GT Revision History(continued) Revision Date Section Procedure / Page / Description Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics