Terex Genie GS-3384 Manuals

Maintenance Manual - Scissor Lifts Slab Scissor Lifts This manual includes detailed procedures for each maintenance inspection. Rough Terrain Scissor Lifts For Repair procedures, Fault Codes, Electrical and Hydraulic Schematics, refer to the appropriate Service and Repair Manual for your machine. Refer to the inside cover for a list of models included in this manual. Original Instructions Part No. 1305686GT Rev A November 2021 Maintenance Manual November 2021 Introduction ii Scissor Lifts Part No. 1305686GT Intro ductio n Intro ductio n Important Read, understand and obey the safety rules and operating instructions in the appropriate Operator's Manual on your machine before attempting any maintenance procedure. This manual provides detailed scheduled maintenance information for the machine owner and user. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance be performed at an authorized Genie dealer service center. Compliance Machine Classification Group A/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Contact Us: Internet: www.genielift.com E-mail: [email protected] Copyright © 2016 by Terex Corporation 1305686GT Rev A, November 2021 Second Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. November 2021 Maintenance Manual Introduction Part No. 1305686GT Scissor Lifts iii Models included in this manual Use the following chart to identify the specific serial number for models included in this manual. Models Serial number GS-1330m from GS30MD-101 GS-1432m / 1932m GS-1932m Lite GS-1932m XH from GS32MD-101 from GS32MP-101 GS-1530 / 1532 GS-1930 / 1932 GS-1932 XH from GS30D-40101 from GS30P-200101 GS-2032 / 2632 / 3232 from GS32D-10101 from GS32P-200101 GS-2046 / 2646 / 3246 GS-2646 XH / 3246 XH GS-4046 from GS46D-40101 from GS46P-200101 GS-4655 from GS55D-101 from GS55P-101 GS-2669 / 3369 / 4069 RT GS-2669 / 3369 / 4069 DC GS-2669 / 3369 / 4069 BE from GS69F-18000 from GS69M-101 GS-3384 from GS84D-401 from GS84F-46000 GS-3390 / 4390 / 5390 from GS90D-3201 from GS90F-56000 Find additional Manuals for your Model Go to http://www.genielift.com Use the links to locate Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. Identifying the Correct Procedure for your Model Unless otherwise noted, each procedure will apply to all models. Procedures that only apply to specific models or options will include the information in the procedure title. Examples of procedures that apply to specific models: • Test the Oscillate Axle - GS-90 • Grease the Steer Yokes - GS-30, GS-32, GS-46 • Model Abbreviations: GS-30m: GS-1330m GS-32m: GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH GS-30: GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH GS-32: GS-2032, GS-2632, GS-3232 GS-46: GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH, GS-4046 GS-55: GS-4655 GS-69: GS-2669, GS-3369, GS-4069 (includes DC and RT models) GS-84: GS-3384 GS-90: GS-3390, GS-4390, GS-5390 Examples of procedures that apply to all models: • Test the Drive Speed – Stowed Position • Inspect the Electrical Wiring Glossary of terms: ECM - Electronic Control Module GCON - Ground Controller. This ECM is located at the ground controls. PCON - Platform Controller. This ECM is located at the platform controls. CAT5 Cable - Standard Ethernet cable used for networking purposes. Maintenance Manual November 2021 Introduction iv Scissor Lifts Part No. 1305686GT Revision History Revision Date Section Procedure / Description A 10/2021 Initial Release Reference Examples: Section – Specifications Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Maintenance, (procedure)

Operator's Manual Serial Number Range GS™-3384 from GS84F-46000 from GS90F-56000 ANSI/CSA North America South America Asia GS™-3390 GS™-4390 GS™-5390 with Maintenance Information Original Instructions Fifth Edition First Printing Part No. 1298223GT Operator's Manual Fifth Edition • First Printing GS™-3384 • GS™-3390 • GS™-4390 • GS™-5390 Part No. 1298223GT Front Matter Contents Introduction ........................................................... 1 Symbol and Hazard Pictorials Definitions ............. 6 General Safety ...................................................... 9 Personal Safety ................................................... 13 Work Area Safety ................................................ 14 Legend ................................................................ 23 Controls ............................................................... 24 Inspections .......................................................... 29 Operating Instructions ......................................... 44 Transport and Lifting Instructions ....................... 53 Maintenance ....................................................... 56 Specifications ...................................................... 60 Copyright © 2002 by Terex Corporation Fifth Edition: First Printing, June 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. These machines comply with ANSI/SAIA A92.20 CAN/CSA B354.6 Fifth Edition • First Printing Operator's Manual Introduction Part No. 1298223GT GS™-3384 • GS™-3390 • GS™-4390 • GS™-5390 1 Introduction About this manual Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie. Product Identification The machine serial number is located on the serial label. Serial number stamped on chassis Serial label (located under cover) Intended Use and Familiarization Guide The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. Before operating the machine, it’s the operator’s responsibility to read and understand this familiarization guide.  Each person must be trained to operate a Mobile Elevating Work Platform (MEWP).  Familiarization with the MEWP must be given to each person who is authorized, competent and trained.  Only trained and authorized personnel should be permitted to operate the machine.  The operator is responsible to read, understand, and obey the manufacturer’s instructions and safety rules provided in the Operator’s Manual.  The Operator’s Manual is located in the manual storage container, at the platform.  For specific product applications, see Contacting The Manufacturer.

Service and Repair Manual Serial Number Range GS™-3384 from GS8413-42181 to GS8415-42382 from GS8416F-42383 This manual includes: Repair procedures Fault Codes Electrical and Hydraulic Schematics GS™-3390 to GS8416F-45499 from GS84F-45500 to GS84F-45999 GS™-4390 from GS84D-101 to GS84D-400 GS™-5390 from GS9013-48427 to GS9015-51063 from GS9016F-51064 to GS9016F-53299 from GS90F-53300 to GS90F-55999 from GS90D-101 to GS90D-3200 For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Part No. 1272222GT Rev B1 June 2021 Service and Repair Manual June 2021 Introduction ii GS-84 • GS-90 Part No. 1272222GT Introduction Introduction Important Read, understand and obey the safety rules and operating instructions in the appropriate Operator's Manual on your machine before attempting any procedure. This manual provides troubleshooting and repair procedures for qualified service professionals. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Genie dealer service center. Compliance Machine Classification Group A/Type 2, 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Contact Us: Internet: www.genielift.com E-mail: [email protected] Copyright © 2016 by Terex Corporation 1272222GT Rev B, October 2020 First Edition, Second Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. June 2021 Service and Repair Manual Introduction Part No. 1272222GT GS-84 • GS-90 iii Revision History Revision Date Section Procedure / Page / Description A 3/2016 Initial Release A1 9/2016 Introduction Serial Number Legend A2 5/2017 Specifications Machine Specifications B 8/2020 Cover Add ending serial break Repair Engine Fault Codes Schematics Electrical schematics B1 6/2021 Repair 9-1 Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics

Service and Repair Manual Serial Number Range GS™-3384 from GS84F-46000 from GS84D-401 This manual includes: Repair procedures Fault Codes Electrical and Hydraulic Schematics GS™-3390 from GS90F-56000 from GS90D-3201 GS™-4390 GS™-5390 For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Part No. 1306587GT Rev A1 June 2021 Service and Repair Manual June 2021 Introduction ii GS™-84 • GS™-90 Part No. 1306587GT Introduction Introduction Important Read, understand and obey the safety rules and operating instructions in the appropriate Operator's Manual on your machine before attempting any procedure. This manual provides troubleshooting and repair procedures for qualified service professionals. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Genie dealer service center. Compliance Machine Classification Group A/Type 2, 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Contact Us: Internet: www.genielift.com E-mail: [email protected] Find a Manual for this Model Go to http://www.genielift.com Use the links to locate Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. Copyright © 2016 by Terex Corporation 1306587GT Rev A, April 2021 Second Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. June 2021 Service and Repair Manual Introduction Part No. 1306587GT GS™-84 • GS™-90 iii Revision History Revision Date Section Procedure / Page / Description A 4/2021 Initial Release A1 6/2021 Repair 9-1 Reference Examples: Electronic Version Click on any content or procedure in the Table of Contents to view the update. Section – Repair Procedure, 4-2 Section – Fault Codes, All charts Section – Schematics, Legends and schematics Service and Repair Manual June 2021 Introduction iv GS™-84 • GS™-90 Part No. 1306587GT Serial Number Legend 1 Model 2 Facility code 3 Sequence number 4 Serial label, (located inside cover) 5 Serial number, (stamped on chassis)