Thermo King B-100 Manuals

Copyright© 2008 Thermo King Barcelona, Spain Direct Smart Reefer Microprocessor Control System Revision 121 XX, 273 XX Software TK 52573-EN-18-OD (Rev. 6, 10-08) Direct Drive Truck Units (ESA) B-100, V-100, V-200, V-300, V-400, V-500 Diagnostic Manual This manual is published for informational purposes only and the information so provided should not be considered as all-inclusive or covering all contingencies. If further information is required Thermo King Corporation should be consulted. Sale of product shown in this manual is subject to Thermo King's terms and conditions including, but not limited to, the THERMO KING LIMITED EXPRESS WARRANTY. Such terms and conditions are available upon request. Thermo King's warranty will not apply to any equipment which has been "so repaired or altered outside the manufacturers plants as, in the manufacturers judgment, to effect it's stability". No warranties, express or implied, including warranties of fitness for a particular purpose or merchantability, or warranties arising from course of dealing or usage of trade, are made regarding the information, recommendations and descriptions contained herein. Manufacturer is not responsible and will not be held liable in contract or in tort (including negligence) for any special, indirect or consequential damages, including injury or damage caused to vehicles, contents or persons, by reason of the installation of any Thermo King product or its mechanical failure. Release History (04-2005) Original (08-2006) Add software revision 273 XX, V-400 MAX 30/50, V-500 MAX 20 1PH, V-500 MAX TC 10/20/30/50 1PH/3PH (12-2006) Add software revision 273 XX, B-100 10/20 (03-2007) Add V-500 AC 10/20 (12-2007) To replace CB1 by FP and F14 in B-100 units. To replace F20 (5A) by F20 (4A) in all the units "except B-100" (04-2008) To update electrical diagramsfor the V-100/200/300 MAX 10/20/30/50, V-400/500 MAX 20/50, V-500 MAX TC 20/50 and V-500 AC 10/20 units (10-2008) Add V-100/20 and V-100 MAX 20/50. To update electrical diagrams for V-100/200/300 MAX 10/20/30/50, V-400/500 MAX 10/20/30/50 and V-500 MAX TC 10/20/30/50 units. To update F21 and F14. To eliminate DAS connection. ABOUT THIS MANUAL Because not everyone is familiar with microprocessor-based control systems, please take a few minutes to read this page. It explains the content and structure of this manual. This will make it easier for you to find the information you need. Section 1 - Safety Precautions This section contains the safety precautions, safety decals and locations and microprocessor cautions. You should read this material carefully before working on the unit. Section 2 - System Description This section includes a complete system hardware description, including special features. It shows you how the system works in different modes and under various conditions. Section 3 - Software Description This section discusses the operation of the software, the programmable features, and the sequence of operation. Each programmable feature is discussed individually to show you how each works and how to change the settings. Section 4 - Operation This section shows you how to operate the Direct Smart Reefer Microprocessor Controller. Section 5 - Diagnostics This section shows you how to diagnosis problems. It includes both alarm code diagnostics and other symptom diagnostics. Section 6 - Service Procedures This section includes step by step procedures to repair and program the Direct Smart Reefer Microprocessor Controller. They are referenced by the Diagnostics section. Section 7 - DSR µP Controller Information This section offers information on the parts of the Direct Smart Reefer Microprocessor Controller, including identifying components. Section 8 - Schematics and Wiring Diagrams This section includes the control schematics and wiring diagrams.