Thomas NOMARK 65/99 Manuals

NOMARK 65/99 Zone Industrielle, 3 ème Rue B. 6040 JUMET Tél. : +32 (0)71.91.97.60 Fax : +32 (0)71.91.96.71 www.thomas-welding.com Manuel NOMARK_65_99_Anglais_01.doc FOREWORD Your new THOMAS stud welder is carefully constructed of the finest components and material available. Used properly, this equipment will give you years of efficient profitable service. This manual has been specifically prepared for use in familiarizing personnel with the design, installation, operation, maintenance and trouble-shooting of this equipment. Careful consideration should be given to all the information presented to assure the proper performance of this equipment. A careful study of this manual will enable you to understand how the welders operate to insure proper performance under all conditions. GUARANTEE The electrical and mechanical components of your THOMAS stud welder are thoroughly performance inspected prior to assembly in the welder. The assembled welder is completely performance checked. The welder is delivered to you in functional electro-mechanical condition. All parts used in the assembly of the welder and its accessories are fully warranted for a period of one (1) year from the date of delivery. Under this warranty, the manufacturer reserves the right to repair or replace in its plant in JUMET (BELGIUM), at its option, defective parts which fail during the warrantee period. Notice of any claim for warranty repair or replacement must be furnished to the manufacturer by the purchaser within five (5) days after the defect is first discovered. The manufacturer does not assume any liability for paying shipping costs or for any labor or material furnished where such costs are not expressly authorized in writing. We do not warrant THOMAS stud welders, parts, or accessories against failures resulting from misuse, abuse, improper installation, maladjustment or use not in accordance to the operating instructions furnished by the manufacturer. The warranty is valid only when studs are purchased from sources approved by the manufacturer. Installation servicing or troubleshooting must only be done by qualified personnel trained to work on this type of equipment. The equipment must always be accompanied by the instructions of operation, instructions, safety, inspection and maintenance, applicable information relating to the devices and security instructions required at the place of uses of the machine. The security instructions concerning welding in general must also be well known and applied. 1 TABLE OF CONTENTS Page 1 Introduction 4 1.1 General information - For your safety - Field of application of the stud welding system - Features of the stud welding system 5 5 5 6 1.2 Components of the stud welding system 8 1.3 Functional principle of the stud welding system 7 1.4 Stud welding gun C0 8 1.5 Stud welding gun C1 10 1.6 Meaning and description of symbols 12 1.7 Other descriptions 14 1.8 Welding elements (studs) 14 1.9 Material combinations 15 1.10 Centring device (For future applications) - 1.14 Angle bracket 16 1.15 Bending device 16 1.16 Chucks (standard) 16 1.17 Chucks (for insulation pins) 17 1.18 Chuck extension 17 1.20 Welding on centre punches or scribed lines 17 2 Work safety and rights 18 2.1 Safety symbols 19 2.2 Safety information 20 2.3 Proper use 26 2.4 Guarantee and liability 28 2.5 Copyright 29 2.6 EC Declaration of conformity 30 3 Delivery ... Installation 31 3.1 Extent of delivery 32 3.2 Receiving inspection 32 3.3 Storage 32 3.4 Transport 32 3.5 Place of use 33 3.6 Erection 33 3.7 Power connection 33 2