Toro 30031 Manuals

4 pdf manual(s) Toro 30031 for free download (Document Types: Operator's manual, Service manual)

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Form No. 3356-471 Rev A Commercial Walk-Behind Mower For Floating Deck, T-Bar, Gear with 91cm TURBO FORCE® Cutting Unit Model No. 30031—Serial No. 270000001 and Up Register your product at www.Toro.com Original Instructions (EN) Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. This spark ignition system complies with Canadian ICES-002 Important: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws. The enclosed Engine Owner’s Manual is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer. Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. Figure 1 1. Model and serial number location Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Figure 2 1. Safety alert symbol This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Contents Introduction .......................................................2 Safety ..................................................................4 General Lawn Mower Safety ................4 Sound Pressure....................................6 Sound Power.......................................6 Vibration, Hand/arm ..........................6 Slope Chart .........................................7 © 2006—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 2 Contact us at www.Toro.com. Printed in the USA. All Rights Reserved Safety and Instructional Decals ............8 Product Overview............................................. 11 Controls ........................................... 11 Specifications ................................... 12 Operation.......................................................... 13 Adding Fuel ...................................... 13 Checking the Engine Oil Level........... 14 Think Safety First .............................. 14 Using the Parking Brake..................... 14 Starting and Stopping the Engine .............................. 15 Operating the Mower Power Take Off (PTO)......................... 15 The Safety Interlock System............... 16 Driving Forward or Backward............ 16 Using the Lower Control Bar ............. 17 Stopping the Machine........................ 18 Transporting Machines...................... 18 Side Discharging or Mulching the Grass................................. 18 Adjusting the Height-of-Cut .............. 18 Adjusting the Anti-Scalp Rollers............................... 19 Adjusting the Handle Height.............. 19 Adjusting the Flow Baffle................... 20 Positioning the Flow Baffle................ 21 Using the Mid-Size Weight................. 22 Maintenance...................................................... 23 Recommended Maintenance Schedule(s) ............................... 23 Lubrication................................................ 23 How to Grease .................................. 23 Lubricating the Caster and Wheel Bearings ............................ 24 Greasing the Transmission Couplers............................ 24 Greasing the PTO Drive Belt Idler and Mower Deck Belt Idler .................................. 24 Engine Maintenance.................................. 25 Servicing the Air Cleaner ................... 25 Servicing the Engine Oil .................... 26 Servicing the Spark Plugs................... 27 Fuel System Maintenance .......................... 28 Draining the Fuel Tank...................... 28 Replacing the Fuel Filter .................... 29 Electrical System Maintenance................... 29 Servicing the Fuse ............................. 29 Drive System Maintenance......................... 30 Adjusting the Control Bar.................. 30 Checking the Tire Pressure................. 31 Replacing the Caster Wheel Fork Bushings ........................... 31 Servicing the Caster Wheel and Bearings ............................ 32 Adjusting the Electric Clutch ............. 32 Cooling System Maintenance..................... 33 Cleaning the Air Intake Screen ........... 33 Brake Maintenance.................................... 33 Servicing the Brakes .......................... 33 Belt Maintenance....................................... 34 Replacing the Traction Drive Belt ................................... 34 Replacing the Transmission Belt ................................... 34 Replacing the Mower Belt .................. 35 Replacing the PTO Drive Belt............ 35 Adjusting the PTO Drive Belt Idler Spring Anchor................... 36 Mower Deck Maintenance......................... 36 Servicing the Cutting Blades............... 36 Correcting the Mower Quality of Cut.................................... 38 Frame Set Up .................................... 39 Checking the Mower Deck Front-to-Rear Pitch ........... 41 Changing the Mower Deck Front-to-Rear Pitch ........... 41 Checking the Mower Deck Side-to-Side Height ........... 41 Changing the Mower Deck Side-to-Side Height ........... 42 Matching Height of Cut ..................... 42 Replacing the Grass Deflector............ 42 Storage.............................................................. 44 Cleaning and Storage ......................... 44 Troubleshooting................................................ 45 Schematics ........................................................ 48 3 Safety Improperly using or maintaining this mower can result in injury. To reduce the potential for injury, comply with these safety instructions. Toro designed and tested this mower for reasonably safe service; however, failure to comply with the following instructions may result in personal injury. To ensure maximum safety, best performance, and to gain knowledge of the product, it is essential that you and any other operator of the mower read and understand the contents of this manual before the engine is ever started. Pay particular attention to the safety alert symbol (Figure 2) which means Caution, Warning, or Danger—“personal safety instruction.” Read and understand the instruction because it has to do with safety. Failure to comply with the instruction may result in personal injury. General Lawn Mower Safety The following instructions have been adapted from the ISO standard 5395. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Training • Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. • Never allow children or people unfamiliar with these instructions to use the mower. Local regulations can restrict the age of the operator. • Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. • Understand explanations for all pictograms used on the mower or in the instructions. Gasoline WARNING-Gasoline is highly flammable. Take the following precautions. • Store fuel in containers specifically designed for this purpose. • Refuel outdoors only and do not smoke while refueling. • Add fuel before starting the engine. Never remove the cap of the fuel tank or ad gasoline while the engine is running or when the engine is hot. • If gasoline is spilled, do not attempt to start the engine but move the mower away from the area of spillage and avoid creating any source of ignition until gasoline vapors have dissipated. • Replace all fuel tank and container caps securely. Preparation • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects. • Before using, always visually inspect to see that guards, and safety devices, such as deflectors and/or grass catchers, are in place and working correctly. • Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance. Starting • Disengage all blade and drive clutches and shift into neutral before starting the engine. • Do not tilt mower when starting the engine or switching on the motor, unless the mower has to be tilted for starting. In this case, do not tilt it more than absolutely necessary and lift only the part, which is away from the operator. • Start the engine or switch on the motor carefully according to instructions and with feet well away from the blade(s) and not in front of the discharge chute. Operation • Never mow while people, especially children, or pets are nearby. • Mow only in daylight or in good artificial light. 4

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Form No. 3361-888 Rev A Commercial Walk-Behind Mower Floating Deck, T-Bar, Gear with 91cm TURBO FORCE® Cutting Unit Model No. 30031—Serial No. 290000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN) Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. This spark ignition system complies with Canadian ICES-002. Important: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws. The enclosed Engine Owner’s Manual is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer. Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. Figure 1 1. Model and serial number location Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Figure 2 1. Safety alert symbol This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Contents Introduction.................................................................2 Safety ...........................................................................4 General Lawn Mower Safety.................................4 Sound Pressure.....................................................5 Sound Power........................................................5 Vibration, Hand/arm ...........................................6 Slope Chart ..........................................................7 Safety and Instructional Decals.............................8 © 2009—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 2 Contact us at www.Toro.com. Printed in the USA. All Rights Reserved Product Overview...................................................... 11 Controls............................................................. 11 Specifications ..................................................... 12 Attachments/Accessories................................... 12 Operation................................................................... 12 Adding Fuel ....................................................... 12 Checking the Engine Oil Level............................ 13 Think Safety First............................................... 13 Using the Parking Brake...................................... 14 Starting and Stopping the Engine........................ 14 Operating the Mower Power Take Off (PTO) ............................................................ 15 The Safety Interlock System................................ 15 Driving Forward or Backward............................. 15 Using the Lower Control Bar .............................. 16 Stopping the Machine......................................... 17 Transporting Machines....................................... 17 Side Discharging or Mulching the Grass .............. 17 Adjusting the Height-of-Cut............................... 17 Adjusting the Anti-Scalp Rollers ......................... 18 Adjusting the Handle Height .............................. 18 Adjusting the Flow Baffle ................................... 19 Positioning the Flow Baffle................................. 19 Using the Mid-Size Weight.................................. 21 Maintenance............................................................... 22 Recommended Maintenance Schedule(s) ................ 22 Lubrication............................................................. 22 How to Grease................................................... 22 Lubricating the Caster and Wheel Bearings ......................................................... 23 Greasing the Transmission Couplers................... 23 Greasing the PTO Drive Belt Idler and Mower Deck Belt Idler............................................... 23 Engine Maintenance............................................... 24 Servicing the Air Cleaner .................................... 24 Servicing the Engine Oil..................................... 25 Servicing the Spark Plugs.................................... 26 Fuel System Maintenance ....................................... 27 Draining the Fuel Tank....................................... 27 Replacing the Fuel Filter ..................................... 28 Electrical System Maintenance................................ 29 Servicing the Fuse .............................................. 29 Drive System Maintenance ..................................... 29 Adjusting the Control Bar................................... 29 Checking the Tire Pressure ................................. 30 Replacing the Caster Wheel Fork Bushings ........................................................ 30 Servicing the Caster Wheel and Bearings ............. 31 Adjusting the Electric Clutch .............................. 31 Cooling System Maintenance.................................. 32 Cleaning the Air Intake Screen ............................ 32 Brake Maintenance................................................. 33 Servicing the Brakes ........................................... 33 Belt Maintenance.................................................... 34 Checking the Belts.............................................. 34 Replacing the Traction Drive Belt........................ 34 Replacing the Transmission Belt ......................... 34 Replacing the Mower Belt................................... 34 Replacing the PTO Drive Belt............................. 35 Adjusting the PTO Drive Belt Idler Spring Anchor........................................................... 36 Mower Deck Maintenance...................................... 36 Servicing the Cutting Blades ............................... 36 Correcting the Mower Quality of Cut .................. 38 Frame Set Up ..................................................... 38 Checking the Mower Deck Front-to-Rear Pitch............................................................... 40 Changing the Mower Deck Front-to-Rear Pitch............................................................... 40 Checking the Mower Deck Side-to-Side Height............................................................ 40 Changing the Mower Deck Side-to-Side Height............................................................ 41 Matching Height of Cut...................................... 41 Replacing the Grass Deflector............................. 41 Storage....................................................................... 42 Cleaning and Storage.......................................... 42 Troubleshooting......................................................... 44 Schematics ................................................................. 46 3

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Form No. 3376-424 Rev A Commercial Walk-Behind Mower 16HP, T-Bar, Gear Drive with 91cm TURBO FORCE® Cutting Unit Model No. 30070—Serial No. 313000001 and Up Register at www.Toro.com. Original Instructions (EN) *3376-424* A This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Introduction This rotary-blade, lawn mower is intended to be used by residential homeowners or professional, hired operators. It is designed primarily for cutting grass on well-maintained lawns on residential or commercial properties. It is not designed for cutting brush or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. Figure 1 1. Model and serial number location Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Figure 2 1. Safety alert symbol This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. © 2012—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 2 Contact us at www.Toro.com. Printed in the USA. All Rights Reserved Contents Introduction .................................................................. 2 Safety ........................................................................... 4 General Lawn Mower Safety ..................................... 4 Toro Mower Safety .................................................. 5 Sound Pressure ....................................................... 5 Sound Power .......................................................... 6 Vibration Level ....................................................... 6 Slope Indicator ....................................................... 7 Safety and Instructional Decals ................................. 8 Product Overview .........................................................11 Controls ...............................................................11 Specifications ........................................................12 Attachments/Accessories........................................12 Operation ....................................................................12 Adding Fuel...........................................................12 Checking the Engine Oil Level .................................13 Think Safety First...................................................13 Using the Parking Brake ..........................................14 Starting and Stopping the Engine..............................14 Operating the Mower Power Take Off (PTO) ...............................................................14 The Safety Interlock System.....................................15 Driving Forward or Backward ..................................15 Using the Lower Control Bar ...................................16 Stopping the Machine .............................................16 Transporting Machines............................................17 Side Discharging or Mulching the Grass.....................17 Adjusting the Height-of-Cut ....................................17 Adjusting the Anti-Scalp Rollers ...............................18 Adjusting the Handle Height....................................18 Adjusting the Flow Baffle ........................................19 Positioning the Flow Baffle......................................19 Using the Mid-Size Weight.......................................20 Maintenance .................................................................21 Recommended Maintenance Schedule(s) ......................21 Lubrication ...............................................................21 How to Grease.......................................................21 Lubricating the Caster and Wheel Bearings.................21 Greasing the Transmission Couplers .........................22 Greasing the PTO Drive Belt Idler and Mower Deck Belt Idler...................................................22 Engine Maintenance ..................................................23 Servicing the Air Cleaner .........................................23 Servicing the Engine Oil..........................................23 Servicing the Spark Plugs.........................................25 Fuel System Maintenance ...........................................26 Draining the Fuel Tank ...........................................26 Replacing the Fuel Filter..........................................27 Electrical System Maintenance ....................................27 Servicing the Fuse ..................................................27 Drive System Maintenance .........................................28 Adjusting the Control Bar........................................28 Checking the Tire Pressure ......................................28 Replacing the Caster Wheel Fork Bushings.................29 Servicing the Caster Wheel and Bearings....................29 Adjusting the Electric Clutch....................................30 Cooling System Maintenance ......................................31 Cleaning the Air Intake Screen..................................31 Brake Maintenance ....................................................31 Servicing the Brakes................................................31 Belt Maintenance ......................................................32 Checking the Belts..................................................32 Replacing the Traction Drive Belt .............................32 Replacing the Transmission Belt ...............................32 Replacing the Mower Belt........................................33 Replacing the PTO Drive Belt ..................................33 Adjusting the PTO Drive Belt Idler Spring Anchor..............................................................34 Mower Deck Maintenance...........................................35 Servicing the Cutting Blades.....................................35 Correcting the Mower Quality of Cut ........................36 Frame Set Up.........................................................36 Checking the Mower Deck Front-to-Rear Pitch .................................................................39 Changing the Mower Deck Front-to-Rear Pitch .................................................................39 Checking the Mower Deck Side-to-Side Height...............................................................39 Changing the Mower Deck Side-to-Side Height...............................................................39 Matching Height of Cut...........................................39 Replacing the Grass Deflector..................................40 Storage ........................................................................41 Cleaning and Storage ..............................................41 Troubleshooting ...........................................................42 Schematics ...................................................................44 3
Toro 30031 Service manual Main Page Preview

Service manual [PDF] (466 pages)

  • Updated: 01.05.2026

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LCE Products Floating Deck Mid-Size Service Manual This manual was written for the service technician; basic mechanical/electrical skills are assumed. The Table of Contents lists the systems and the related topics covered in this manual. The Toro Company has made every effort to make the information in this manual complete and correct. For service information specifi c to the engines used on these products, refer to the appropriate engine manufacturer’s service and repair instructions. Additional resources: • Interactive Electrical Troubleshooting DVD (P/N 492-4757). • Interactive Hydraulic Troubleshooting DVD (P/N 492-4777). • Hydro-Gear Hydraulic Pump Service and Repair Manual (P/N 492-4749). • Ross Wheel Motor Service and Repair Manual (P/N 492-4753). We hope you will fi nd this manual a valuable addition to your service shop. If you have any questions or comments regarding this manual, please contact us at the following address: The Toro Company Landscape Contractors Equipment Division 8111 Lyndale Avenue South Bloomington, MN 55420 The Toro Company reserves the right to change product specifi cations or this manual without notice. ABOUT THIS MANUAL Copyright© All Rights Reserved ©2008 The Toro Company Floating Deck Mid-Size Service Manual THIS PAGE INTENTIONALLY LEFT BLANK. i Floating Deck Mid-Size Service Manual TABLE OF CONTENTS SAFETY INFORMATION General Information ......................................................................................................................1-1 Think Safety First..........................................................................................................................1-1 SPECIFICATIONS Torque Specifi cations ...................................................................................................................2-1 Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series) .....................................2-2 Standard Torque for Dry, Zinc and Steel Fasteners (Metric Fasteners) .......................................2-3 Other Torque Specifi cations .........................................................................................................2-4 Equivalents and Conversions .......................................................................................................2-5 U.S. to Metric Conversions ...........................................................................................................2-6 Hydro with Pistol Grip Controls.....................................................................................................2-7 Hydro with Pistol Grip Controls cont. ............................................................................................2-8 Hydro with Pistol Grip Controls cont. ............................................................................................2-9 Hydro with T-2 Controls ..............................................................................................................2-10 Hydro with T-2 Controls cont. ..................................................................................................... 2-11 Gear with T-Bar Controls ............................................................................................................2-12 Gear with T-Bar Controls cont. ...................................................................................................2-13 Gear with T-Bar Controls cont. ...................................................................................................2-14 International Hydro with T-Bar (T2) Controls ..............................................................................2-15 International Hydro with T-Bar (T2) Controls cont. .....................................................................2-16 International Gear with T-Bar Controls .......................................................................................2-17 International Gear with T-Bar Controls cont. ..............................................................................2-18 CHASSIS Electric Clutch Replacment ..........................................................................................................3-1 Electric Clutch Removal .........................................................................................................3-1 Clutch Burnishing Procedure .................................................................................................3-4 Electric Clutch Installation ......................................................................................................3-4 PTO Idler Replacement ................................................................................................................3-9 PTO Idler Removal.................................................................................................................3-9 PTO Idler Installation............................................................................................................3-12 Parking Brake Service - Hydro ...................................................................................................3-14 Checking the Parking Brake ................................................................................................3-14 Adjusting the Parking Brake .................................................................................................3-15 Parking Brake Removal .......................................................................................................3-16 Parking Brake Installation ....................................................................................................3-20 Wheel Drive Belt and Wheel Hub Replacement - Gear Drive ....................................................3-24 Wheel Drive Belt & Wheel Hub Removal .............................................................................3-25 Wheel Drive Belt & Wheel Hub Installation ..........................................................................3-30 Brake Band Replacement...........................................................................................................3-36 Brake Band Removal ...........................................................................................................3-36 Brake Band Installation ........................................................................................................3-40 Carrier Frame Replacement .......................................................................................................3-45 Carrier Frame Removal .......................................................................................................3-45 Carrier Frame Installation ....................................................................................................3-48 Carrier Frame & Mower Deck Adjustments ................................................................................3-51 Checking the Carrier Frame & Engine Deck Alignment .......................................................3-51 Castor Wheel Replacement........................................................................................................3-53 Castor Wheel Removal ........................................................................................................3-53 Castor Wheel Service ..........................................................................................................3-54 Castor Wheel Installation .....................................................................................................3-59