Toro Workman 3000 Series Manuals

1 All Rights Reserved Printed in the USA � 1993, 2003, 2004 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 Automatic Tailgate Release Kit Workman 3000 Series Part No. 92–1220 Form No. 3315–461 Rev B Installation Instructions Note: Before installing automatic tailgate release kit, install bed, bed sides and tailgate. Note: Left, right, front and rear of machine is determined while seated in operator’s position. 1. If bed is raised to ease installation, be sure to use safety support. 2. To use bed safety support: A. Raise bed until cylinders are fully extended. B. Remove bed support from storage location. C. Push bed support onto cylinder rod, making sure support end tabs rest on end of cylinder barrel and on cylinder rod end. D. To store bed support, remove bed support from cylinder and return it to it’s storage position. E. Always install or remove bed support from outside of bed. F. Do not try to lower bed with bed safety support on cylinder. WARNING Always have someone assist you when lifting bed or use a hoist. Always install safety support from outside of vehicle, never from under bed. Never work under raised bed without position- ing safety support on a fully installed cylinder rod. 3. Remove capscrews and washers mounting tailgate pivot brackets. Pivot brackets upward into storage position and re–secure with front capscrews. Reinstall rear capscrews securing corners of bed sides to bed (Fig. 1). Note: To use tailgate in standard operating position, reinstall tailgate pivot brackets. Figure 1 1. Pivot bracket 1 4. Slide a tailgate pivot shaft under each side of bed and over bed frame channels until they meet at rear, center of bed (Fig. 2). Pivot shaft with welded bracket to be used on left side. Both shafts to be positioned rear of bed pivot brackets. Figure 2 1. Tailgate pivot shaft 2. Bed pivot bracket 3. Bed mounting brackets 1 4. Pivot shaft keeper 5. Pivot lever 6. Bent bracket 2 3 4 5 6 5. Secure ends of pivot shafts together with (2) 5/16–18 x 1–1/4” lg. capscrews and locknuts (Fig. 2). Check to assure shafts are aligned. Loosen screws and realign if necessary. Tighten capscrews securely.

PART NO. 93808SL, Rev. G Service Manual (Serial No. Below 240000000) Workman
3000/4000 Series Preface For Vehicles with Liquid Cooled Engines S/N 220000001 – 239999999 Use this book along with the Toro Operator’s Manual and Parts Catalog for the specific model and serial number of the machine, and the Briggs–Daihatsu 3LC Gas or Diesel Engine Repair Manual: Toro Part No. 99048SL (Gas) or 01091SL (Diesel). The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Workman 3000/4000 Series vehicles. REFER TO THE OPERATOR’S MANUAL FOR OPER- ATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Cata- logs for your machine. Replacement Operator’s Manu- als are available by sending complete Model and Serial Number to: The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420–1196 The Toro Company reserves the right to change product specifications or this publication without notice. ING, or CAUTION, PERSONAL SAFETY This safety symbol means DANGER, WARN- INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or re- pair of the machine. IMPORTANT: The IMPORTANT notice will give im- portant instructions which must be followed to pre- vent damage to systems or components on the machine.  The Toro Company – 1994, 1996, 1997, 1998, 2000, 2001, 2002, 2003

(Serial No. 240000001 and Above) PART NO. 03126SL (Rev.D) Service Manual WorkmanR 3000/4000 Series Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Workman 3000/4000 Series vehicles. REFER TO THE OPERATOR’S MANUAL FOR OPER- ATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Cata- logs for your vehicle. Replacement Operator’s Manuals are available on the internet at www.toro.com. The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUC- TION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing, or re- pair of the machine. IMPORTANT: The IMPORTANT notice will give im- portant instructions which must be followed to pre- vent damage to systems or components on the machine. E The Toro Company -- 2003, 2004, 2006, 2007, 2011