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R410A
4-Way Cassette Type
Compact 4-Way Cassette Type
Ceiling Type
High Wall Type
SERVICE MANUAL
AIR-CONDITIONER
MULTI TYPE
INDOOR UNIT
4-Way Cassette Type
MMU-AP0072H2UL-1
MMU-AP0072H2UL, MMU-AP0092H2UL,
MMU-AP0122H2UL, MMU-AP0152H2UL,
MMU-AP0182H2UL, MMU-AP0212H2UL,
MMU-AP0242H2UL, MMU-AP0302H2UL,
MMU-AP0362H2UL, MMU-AP0422H2UL
Compact 4-Way Cassette Type
MMU-AP0071MH2UL, MMU-AP0091MH2UL,
MMU-AP0121MH2UL, MMU-AP0151MH2UL,
MMU-AP0181MH2UL
Ceiling Type
MMC-AP0181H2UL, MMC-AP0241H2UL,
MMC-AP0361H2UL, MMC-AP0421H2UL
High Wall Type
MMK-AP0073H2UL, MMK-AP0093H2UL,
MMK-AP0123H2UL, MMK-AP0153H2UL,
MMK-AP0183H2UL, MMK-AP0243H2UL
PRINTED IN JAPAN, Mar., 2011 ToMo
FILE NO. A10-019
Revision 1 : Feb., 2013
Revision 2 : Sep., 2014
Revision 3 : Oct., 2014
Revision 4 : Jun., 2015
Revision 5 : Apr., 2016
Revision 6 : Jun., 2017
2
CONTENTS
SAFETY CAUTION .............................................................................3
1. SPECIFICATIONS .......................................................................8
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) .......................11
3. WIRING DIAGRAM ...................................................................23
4. PARTS RATING.........................................................................27
5. REFRIGERATIN GCYCLE DIAGRAM ......................................29
6. CONTROL OUTLINE ................................................................30
7. APPLIED CONTROL AND FUNCTION ....................................46
8. TROUBLESHOOTING...............................................................77
9. DETACHMENTS........................................................................99
10. P.C. BOARD EXCHANGE PROCEDURES .............................138
11. EXPLODED VIEWS AND PARTS LIST...................................148
3
SAFETY CAUTION
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them. The manufacturer shall not assume any liability for the damage
caused by not observing the description of this manual.
[Explanation of indications]
∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet
[Explanation of illustrated marks]
[Confirmation of warning label on the main unit]
Confirm that labels are indicated on the specified positions
(Refer to the Parts disassembly diagram (Outdoor unit).)
If removing the label during parts replace, stick it as the original.
Indication
DANGER
WARNING
CAUTION
Explanation
Indicates contents assumed that an imminent danger causing a death or serious injury of
the repair engineers and the third parties when an incorrect work has been executed.
Indicates possibilities assumed that a danger causing a death or serious injury of the
repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
Indicates contents assumed that an injury or property damage (∗) may be caused on the
repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
Mark
Explanation
Indicates prohibited items (Forbidden items to do)
The sentences near an illustrated mark describe the concrete prohibited contents.
Indicates mandatory items (Compulsory items to do)
The sentences near an illustrated mark describe the concrete mandatory contents.
Indicates cautions (Including danger/warning)
The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.
Turn off breaker.
Execute discharge
between terminals.
Prohibition
Turn “OFF” the breaker before removing the front panel and cabinet, otherwise an electric
shock is caused by high voltage resulted in a death or injury.
During operation, a high voltage with 400V or higher of circuit (∗) at secondary circuit of the
high-voltage transformer is applied.
If touching a high voltage with the naked hands or body, an electric shock is caused even if using an
electric insulator.
∗ :#
For details, refer to the electric wiring diagram.
When removing the front panel or cabinet, execute short-circuit and discharge between
high-voltage capacitor terminals.
If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury.
After turning off the breaker, high voltage also keeps to apply to the high-voltage capacitor.
Do not turn on the breaker under condition that the front panel and cabinet are removed.
An electric shock is caused by high voltage resulted in a death or injury.
DANGER
4
Check ground wires.
Prohibition of modification.
Use specified parts.
Do not bring a child
close to the equipment.
Insulating measures
No fire
Refrigerant
Assembly/Cabling
Before troubleshooting or repair work, check the ground wire is connected to the ground
terminals of the main unit, otherwise an electric shock is caused when a leak occurs.
If the ground wire is not correctly connected, contact an electric engineer for rework.
Do not modify the products.
Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.
For spare parts, use those specified (∗∗∗∗∗).
If unspecified parts are used, a fire or electric shock may be caused.
∗: For details, refer to the parts list.
Before troubleshooting or repair work, do not bring a third party (a child, etc.) except
the repair engineers close to the equipment.
It causes an injury with tools or disassembled parts.
Please inform the users so that the third party (a child, etc.) does not approach the equipment.
Connect the cut-off lead wires with crimp contact, etc, put the closed end side upward
and then apply a water-cut method, otherwise a leak or production of fire is caused at
the users’ side.
When repairing the refrigerating cycle, take the following measures.
1) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire
before work; otherwise the oil mixed with refrigerant gas may catch fire.
2) Do not use a welder in the closed room.
When using it without ventilation, carbon monoxide poisoning may be caused.
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may
catch the inflammables.
Check the used refrigerant name and use tools and materials of the parts which match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a position
on the outdoor unit where is easy to see. To prevent miss-charging, the route of the service
port is changed from one of the former R22.
Do not useany refrigerant different from the onespecified for complement or replacement.
Otherwise, abnormally high pressuremay be generated in the refrigeration cycle, which may
result in a failure or explosion of the product or an injury to your body.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the
refrigerating cycle and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in
the refrigerating cycle changes resulted in change of air conditioner characteristics or
refrigerant over the specified standard amount is charged and an abnormal high pressure is
applied to the inside of the refrigerating cycle resulted in cause of breakage or injury. Therefore
if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute vacuuming,
and then newly recharge the specified amount of liquid refrigerant.
In this time, never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or
air other than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the
refrigerating cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak.
If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire
such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recovering
device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident
such as breakage or injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the
removed wires as before. Perform the work so that the cabinet or panel does not catch
the inner wires.
If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is
caused at user’s side.
WARNING