TREND COMBI 600 Manuals

KITCHEN & BATHROOM WORKTOP JIG 600mm For joining kitchen & bathroom worktops with a router. 225mm - 616mm JOINT ■ Made from durable 10mm thick phenolic. ■ Alloy location bushes. ■ Preset widths. Requires: ■ 12.7mm (1/2”) collet plunge router. ■ 12.7mm (1/2”) x 50mm TCT router cutter Ref. 3/83DX1/2TC ■ 30mm guide bush Ref. GB30. ■ Universal sub-base for guide bush Ref. UNIBASE*. ■ Two 100mm (4”) throat clamps Ref. FC/200. ■ Panel bolt connectors Ref. PC/10/M. COMBI600 WORKTOP WIDTHS 225mm 500mm 325mm 600mm 300mm 616mm 400mm * For certain makes & models of router. Router cutter & worktop not included. -1- COMBI 600 TECHNICAL DATA Jig thickness 10mm Cutter size 12.7mm Workpiece thickness max. 45mm Worktop width: min. 225mm max. 616mm Guide bush size 30mm Weight 1.8kg CONTENTS TECHNICAL DATA _____________________1 SAFETY____________________________2-3 ITEMS ENCLOSED ____________________4 DESCRIPTION OF PARTS_______________4 ACCESSORIES – Recommended Cutters ________________5 – Sub-base Set ________________________5 – Panel Butt Connector Bolts _____________6 – Biscuit Jointer for the Router ____________6 – Flat Biscuit Dowels____________________6 – Clamp______________________________6 ASSEMBLY – Location Bush Identification _____________7 – Margin Distance ______________________7 – Setting out the Joints __________________7 OPERATION – Setting the Length Stop _______________ 8 – Female Joint_________________________8 – Male Joint___________________________9 – Cutting the Bolt Recesses _____________10 – Strengthening the Joint _______________11 – Sealing the Joint ____________________11 GUARANTEE ________________________11 MAINTENANCE ______________________11 ENVIRONMENTAL PROTECTION________11 SPARE PARTS – Spare Parts List ____________________ 12 – Spare Parts Diagram ________________ 12 TROUBLESHOOTING _________________IB The following symbols are used throughout this manual: Denotes risk of personal injury, loss of life or damage to the tool in case of non- observance of the instructions in this manual. Refer to the instruction manual of your power tool. This unit must not be put into service until it has been established that the power tool to be connected to this unit is in compliance with 98/37/EC (identified by the CE marking on the power tool). INTENDED USE This jig is intended for use with a plunge router with suitable guide bush and router cutter fitted to rout kitchen and bathroom worktop joints in laminate covered particle board. Dear Customer Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use. Please remember to return your guarantee card within 28 days of purchase. ☎ If you require further safety advice, technical information or spare parts, please call Trend Technical Support on 01923 224681 or visit www.trend-uk.com -2- COMBI 600 SAFETY WARNING: Observe the safety regulations in the instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and personal injury. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product. PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE. The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments. Users should also read the HSE/HSC Safe Use of Woodworking Machinery Approved Code of Practice and Guidance Document and any amendments. Users must be competent with woodworking equipment before using our products. IMPORTANT NOTE: Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which cannot be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution! General 1. Disconnect power tool and attachment from power supply when not in use, before servicing, when making adjustments and when changing accessories such as cutters. Ensure switch is in “off” position. Always ensure cutter has stopped rotating. 2. Always mount the power tool, accessory or attachment in conformity with the instructions. Only use attachment and accessories specified in the power tool manual. The tool or attachment should not be modified or used for any application other than that for which it was designed. Do not force tool. 3. Keep children and visitors away. Do not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area. Make the workshop child proof with padlock and master switch. 4. Dress properly. Do not wear loose clothing or jewellry, they can be caught in moving parts. Rubber gloves and non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair. 5. Consider working environment. Do not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold. Connect machines that are used in the open via a residual current device (RCD) with an actuation current of 30 mA maximum. Use only extension cables that are approved for outdoor use. 6. The accessory or attachment must be kept level and stable at all times. 7. Keep work area clean. Cluttered workshops and benches can cause injuries. Ensure there is sufficient room to work safely. 8. Secure idle tools. When not in use, tools should be stored in a dry and high or locked up place, out of reach of children. 9. For best control and safety use both hands on the power tool and attachment. Keep both hands away from cutting area. Always wait for the spindle and cutter to stop rotating before making any adjustments. 10.Always keep guards in place and in good working order. 11. Remove any nails, staples and other metal parts from the workpiece. 12.Maintain tools and cutters with care. Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease. 13.Maintain accessories. Do not use damaged accessories. Only use accessories recommended by the manufacturer. 14.Check damaged parts. Before operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory. Protect tools from impact and shock. 15.Do not use tool if switch does not turn it on or off. Have defective switches replaced by an Authorised Service Agent 16.Don't over reach. Keep proper footing and balance at all times. Do not use awkward or uncomfortable hand positions. 17.Don’t abuse the cable. Never carry power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area. 18.Connect dust extraction equipment. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. 19.Check all fixing and fastening nuts, bolts and screws on power tool, attachment and cutting tools before use to ensure they are tight and secure. Periodically check when machining over long periods. 20.Stay alert. Watch what you are doing. Use common sense. Do not operate tools when you are tired, under the influence of drugs or alcohol. 21.Personal Protective Equipment (PPE) for eye, ear and respiratory protection must be worn. All PPE must meet current UK and EU legislation. 22.Do not leave tools running unattended. Do not leave tool until it comes to a complete stop. 23.Always clamp workpiece being machined securely. 24.Only use cutting tools for woodworking that meet EN847-1/2 safety standards, and any subsequent amendments. 25.Vibration levels. Hand held power tools produce different vibration levels. You should always refer to the specifications and relevant Health & Safety Guide. Routing Safety 1. Read and understand instructions supplied with power tool, attachment and cutter. 2. Keep hands, hair and clothing clear of the cutter. 3. Remove adjusting keys and spanners. Check to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely. 4. Noise. Take appropriate measures for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear protection must be worn. 5. Eye protection. Always wear eye protection in the form of safety goggles, spectacles or visors to protect the eyes.