TREND COMBI 66 Manuals

COMBI 66 -1- Dear Customer Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use. Please remember to return your guarantee card within 28 days of purchase. TECHNICAL DATA Jig thickness 16mm Cutter size 12.7mm Workpiece thickness max. 45mm Worktop width: min. 580mm max. 650mm Guide bush size 30mm Weight 3.3kg CONTENTS TECHNICAL DATA _____________________1 SAFETY____________________________2-3 ITEMS ENCLOSED ____________________4 DESCRIPTION OF PARTS_______________5 ACCESSORIES – Recommended Cutters ________________6 – Sub-base Sets & 30mm Guide Bush ____6-7 – Panel Connector Bolts _________________8 – Biscuit Jointer for the Router & Clamp ____8 – Carry Case__________________________9 ASSEMBLY – Location Bush Identification ____________10 – Margin Distance _____________________10 – Setting out the Joints _________________10 OPERATION – Setting the Length Stop _______________ 9 – Female Joint_________________________9 – Male Joint__________________________10 – Out-of-Square Joints _________________10 – Cutting the Bolt Recesses _____________11 – Strengthening the Joint _______________12 – Sealing the Joint ____________________12 – Curved Peninsular ___________________15 MAINTENANCE ______________________15 ENVIRONMENTAL PROTECTION & GUARANTEE ______________________15 SPARE PARTS – Spare Parts List _____________________16 – Spare Parts Diagram _________________16 TROUBLE SHOOTING _________________IB ☎ If you require further safety advice, technical information or spare parts, please call our technical support department on 01923 224681. The following symbols are used throughout this manual: Denotes risk of personal injury, loss of life or damage to the tool in case of non- observance of the instructions in this manual. Refer to the instruction manual of your power tool. This unit must not be put into service until it has been established that the power tool to be connected to this unit is in compliance with 98/37/EC (identified by the CE marking on the power tool). INTENDED USE This jig is intended for use with a plunge router with suitbale guide bush and router cutter fitted to rout a kitchen joint in laminate covered particle board. MANU-COM66 v2.0 24/10/05 3:30 pm Page 1 all-guides.c om COMBI 66 -2- SAFETY WARNING: Observe the safety regulations in the instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and personal injury. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product. PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE. The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments. Users should also read the HSE/HSC Safe Use of Woodworking Machinery Approved Code of Practice and Guidance Document and any amendments. Users must be competent before using our products. IMPORTANT NOTE: Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which cannot be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution! General 1. Disconnect power tool when making any adjustments. When not in use, before servicing and when changing accessories such as cutters, disconnect power tool and attachment from power supply. Ensure the machine is switched off before plugging tool in or connecting to a power supply. 2. Always mount the power tool, accessory or attachment in conformity with the present instructions. The tool should not be modified or used for any application other than that for which it was designed. 3. Keep children and visitors away. Do not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area. Make the workshop child proof with padlock and master switch. 4. Dress properly. Do not wear loose clothing or jewellry, they can be caught in moving parts. Rubber gloves and non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair. 5. Consider working environment. Do not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold. Connect machines that are used in the open via a residual current device (RCD) with an actuation current of 30 mA maximum. Use only extension cables that are approved for outdoor use. 6. The accessory or attachment must be kept level and stable at all times. 7. Keep work area clean. Cluttered workshops and benches can cause injuries. Ensure there is sufficient room to work safely. 8. Use the attachment with the power tools and accessories specified in this manual only. Do not force the tool or attachment to do a job for which it is not designed. 9. Secure idle tools. When not in use, tools should be stored in a dry and high or locked up place, out of reach of children. 10.For best control and safety use both hands on the power tool and attachment. Keep both hands away from cutting area. Always wait for the spindle and cutter to stop rotating before making any adjustments. 11.Always keep guards in place and in good working order. 12.Remove any nails, staples and other metal parts from the workpiece. 13.Maintain tools and cutters with care. Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease. 14.Maintain accessories. Do not use damaged accessories. Only use accessories recommended by the manufacturer. 15.Check damaged parts. Before operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory. Protect tools from impact and shock. 16.Do not use tool if switch does not turn it on or off. Have defective switches replaced by an Authorised Service Agent. 17.Don't over reach. Keep proper footing and balance at all times. Do not use awkward or uncomfortable hand positions. 18.Don’t abuse the cable. Never carry power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area. 19.Connect dust extraction equipment. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. 20.Check all fixing and fastening nuts, bolts and screws on power tool, attachment and cutting tools before use to ensure they are tight and secure. Periodically check when machining over long periods. 21.Stay alert. Watch what you are doing. Use common sense. Do not operate tools when you are tired, under the influence of drugs or alcohol. 22.Personal Protective Equipment (PPE). All PPE must meet current UK and EU legislation. 23.Do not leave tools running unattended. Do not leave tool until it comes to a complete stop. 24.Always clamp workpiece being machined securely. 25.Only use cutting tools for woodworking that meet EN847-1/2 safety standards, and any subsequent amendments. 26.Vibration levels. Hand held power tools produce different vibration levels. You should always refer to the specifications and relevant Health & Safety Guide. Routing Safety 1. Disconnect router power tool. When not in use, before servicing and when changing accessories such as cutters, disconnect router and attachment from power supply. 2. Ensure router cutter has stopped rotating before changing it. Never use the spindle lock as a brake. 3. Remove adjusting keys and spanners. Form the habit of checking to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely. 4. Noise. Take appropriate measures for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear protection must be worn. MANU-COM66 v2.0 24/10/05 3:30 pm Page 2 COMBI 66 -3- 5. Eye protection. Wear safety goggles, spectacles or visors to protect the eyes from ejected waster particles. 6. Respiratory protection. Wear a face or dust mask, or powered respirator. Dust masks/filters should be changed regularly. 7. Do not switch router on with the cutter touching the workpiece. 8. The direction of routing must always be opposite to the cutter's direction of rotation. Do not back-cut or climb-cut. 9. At the end of the cut, release the router plunge and allow spindle to stop rotating before putting machine down. 10.Check before cutting that there are no obstructions in the path of the router. When cutting through the full thickness of the workpiece, ensure there are no obstacles beneath workpiece, and that a sacrificial work surface is used. Router Cutter Safety 1. Cutting tools are sharp. Care should be taken when handling them. 2. Always use cutters with a shank diameter corresponding to the size of the collet installed in your tool. 3. Always run router cutters at the spindle speed recommended and marked accordingly. Ensure cutter has reached correct speed before entering workpiece. Recommended speeds can be found on the packaging, in cutter instructions, in the Trend Routing Catalogue or on our website. 4. Always use router cutters in a router. Router cutters must not be used in a drill. Drill and boring bits must not be used in a router. Router cutters must only be used for the material cutting application for which they are designed. Do not use on metal or masonry. 5. Never use cutters with a diameter exceeding the maximum diameter indicated in the technical data of the powertool or attachment used. 6. Do not drop cutters or knock them against hard objects. Do not use cutters that are damaged. 7. Cutters should be kept clean. Resin build up should be removed at regular intervals with Resin Cleaner®. The use of a dry lubricant (Trendicote® PTFE) will act as a preventative. Do not use PTFE spray on plastic parts. 8. When using stacked tooling (multi- blade, block and groover etc.) on a spindle arbor, ensure that the cutting edges are staggered to each other to reduce the cutting impact. 9. Cutter shanks should be inserted into the collet to the line indicated on the shank. This ensures that at least 3⁄4 of the shank length is held in the collet. Do not over-tighten the collet nut as this will score the shank and create a weakness and fracture point. 10.Observe the correct assembly instructions in the router instruction manual for fitting the collet and nut. Observe the router power tool manual instructions on fitting cutters correctly. 11.It is advisable to periodically check the collet and collet nut. A worn, distorted or damaged collet can cause vibration and damage the shank, and should be replaced. Worn collet nuts should be replaced. 12.Do not take deep cuts in one pass; take several shallow or light passes to reduce the side load applied to the cutter. Too deep a cut in one pass can stall the router. 13.Very small diameter cutters must be handled and used with care. 14.Always return cutter to its packaging after use. 15.Should you experience excessive vibration during use stop immediately. Have the eccentricity of the router, router cutter and clamping system checked by a qualified repair agent. 16.All fastening screws and nuts should be tightened using the appropriate spanner or key in accordance with the manufacturers instructions. Using Routers In A Fixed Position 1. Attention should be made to the HSE’s Safe Use of Vertical Spindle Moulding Machines Information Sheet No.18 and any revisions. 2. After work, release the router plunge to protect the cutter. 3. Always use a push-stick or push-block when making any cut less than 300mm in length or when feeding the last 300mm of the cut. 4. The opening around the cutter should be reduced to a minimum using suitably sized insert rings in the table and closing the back fence cheeks or fitting a false fence on the back fence. 5. Whenever possible use a work holding device or jig to secure component being machined. 6. Ensure attachment is securely fitted to the workbench, with table surface at approximately hip height. 7. Ensure a No-Volt Release Switch is fixed to or adjacent to the attachment, is easily accessible and that it is used correctly. 8. In router table (inverted) mode, stand to the front right of the table. The cutter will rotate anti-clockwise when viewed from top so the feed direction is from the right (against the rotation of the cutter). 9. In overhead mode, stand to the front left of the machine table and the feed direction is from the left. 10.Do not reach underneath table or put your hands or fingers at any time in the cutting path while tool is connected to a power supply. 11.Never thickness timber between the back of the cutter and the backfence. Useful Advice When Routing 1. Judge your feed rate by the sound of the motor. Feed the router at a constant feed rate. Too slow a feed rate will result in burning. 2. Take many light passes rather than one deep cut to reduce the side load applied to both router and router cutter. 3. Trial cuts should be made on waste material before starting any project. 4. When using some attachments including a router table or dovetail jig, the use of a fine height adjuster is highly recommended. 5. When using a template guide bush, ensure there is sufficient clearance between cutter tip and inside edge of bush and that it cannot come into contact with collet and nut. Ensure cutter and guide bush are concentric. Router Cutter Maintenance 1. Composite cutting tools (brazed tip) must be maintained by a competent person i.e. a person of training and experience, who has knowledge of the design requirements and understands the levels of safety to be achieved. 2. The design of composite tools must not be changed in the process of maintenance. When re-grinding the tool, care must be taken not to cause weakening of the body or the connection between the cutting edge and the body. 3. Replacement parts must meet Trend specification. 4. Tolerances which ensure correct clamping by the collet shall be maintained. Version 6.0 05/2005 MANU-COM66 v2.0 24/10/05 3:30 pm Page 3