Tronair 02-7802C0111 Manuals

OPERATION & SERVICE MANUAL Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: [email protected] Models: 02-7802C0111 02A7802C0111 (with Air Pump) 12 Ton (10.88 Metric Ton) Single Stage Jack 04/2008 - Rev. 01 REVISION DATE TEXT AFFECTED 01 04/2008 Original Release Model: 02-7802C0111 & 02A7802C0111 (with Air Pump) 12 Ton (10.88 Metric Ton) Single Stage Jack 04/2008 | Rev. 01 TABLE OF CONTENTS PAGE 1.0 PRODUCT INFORMATION .............................................................................................................................................. 1 1.1 NAME OF EQUIPMENT ..................................................................................................................................... 1 1.2 MODEL NUMBERS ............................................................................................................................................ 1 1.3 MANUFACTURER .............................................................................................................................................. 1 1.4 USAGE ............................................................................................................................................................... 1 2.0 SAFETY INFORMATION .................................................................................................................................................. 1 2.1 ALARM and WARNING SYSTEMS .................................................................................................................... 1 2.2 WARNING and DANGER SIGNS ....................................................................................................................... 1 2.3 COMPONENT SAFETY FEATURES .................................................................................................................. 1 2.4 FUNCTIONAL SAFETY FEATURES .................................................................................................................. 1 2.5 FEATURES FOR OPERATOR SAFETY ............................................................................................................ 1 2.6 ENVIRONMENTAL SAFETY FEATURES .......................................................................................................... 1 2.7 PROTECTION SYSTEMS .................................................................................................................................. 1 2.8 CLOSED CIRCUITS ........................................................................................................................................... 1 2.9 INTERLOCKING ................................................................................................................................................. 1 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT ................................................................................... 2 2.11 SAFETY GUIDELINES ....................................................................................................................................... 2 2.12 CONDITIONS FOR SAFE USE .......................................................................................................................... 2 2.13 OPERATOR QUALIFICATIONS ......................................................................................................................... 2 2.14 ADDITIONAL SAFETY MEASURES ................................................................................................................... 2 3.0 PACKAGING AND STORAGE ......................................................................................................................................... 2 3.1 PACKAGING REQUIREMENTS ......................................................................................................................... 2 3.2 HANDLING ......................................................................................................................................................... 2 3.3 STRAPPING ....................................................................................................................................................... 2 3.4 PACKAGING PROTECTION .............................................................................................................................. 2 3.5 LABELING OF PACKAGING .............................................................................................................................. 2 3.6 STORAGE COMPATIBILITY .............................................................................................................................. 2 3.7 STORAGE ENVIRONMENT ............................................................................................................................... 2 3.8 STORAGE SPACE AND HANDLING FACILITIES ............................................................................................. 3 4.0 TRANSPORTATION ......................................................................................................................................................... 3 5.0 ASSEMBLY ...................................................................................................................................................................... 3 5.1 GENERAL INSTRUCTIONS ............................................................................................................................... 3 5.2 JACK ASSEMBLY ............................................................................................................................................... 3 5.3 PRE-USE CHECKS ............................................................................................................................................ 3 5.4 PERSONNEL REQUIREMENTS ........................................................................................................................ 3 5.5 INSPECTION AND TEST PROCEDURES ......................................................................................................... 3 6.0 INSTALLATION ................................................................................................................................................................ 4 6.1 AIR SUPPLY REQUIREMENTS ......................................................................................................................... 4 7.0 OPERATION ..................................................................................................................................................................... 5 7.1 OPERATING PARAMETERS ............................................................................................................................. 5 7.2 NUMERICAL VALUES ........................................................................................................................................ 5 7.3 OPERATOR CONTROLS ................................................................................................................................... 5 7.4 OPERATING INSTRUCTIONS ........................................................................................................................... 5 7.4.1 Rules For Operating ............................................................................................................................................ 5 7.4.2 Jack Instructions ................................................................................................................................................. 6 8.0 TRAINING ......................................................................................................................................................................... 8 9.0 MAINTENANCE ................................................................................................................................................................ 8 9.1 GENERAL ........................................................................................................................................................... 8 9.2 MAINTENANCE SCHEDULE.............................................................................................................................. 8 9.2.1 Storage/Low Usage ............................................................................................................................................. 8 9.3 SERVICING JACK .............................................................................................................................................. 9 9.4 REMOVING AND SERVICING PUMP ................................................................................................................ 9 9.5 JACK FUNCTION LOAD TEST........................................................................................................................... 9 9.6 PNEUMATIC PUMP ............................................................................................................................................ 9 10.0 TROUBLE SHOOTING ................................................................................................................................................... 10 11.0 PROVISION OF SPARES ............................................................................................................................................... 10 12.0 PARTS LIST ................................................................................................................................................................... 10 13.0 IN-SERVICE SUPPORT.................................................................................................................................................. 10 14.0 GUARANTEES/LIMITATION OF LIABILITY .................................................................................................................. 11 15.0 APPENDICES ................................................................................................................................................................. 11 Model: 02-7802C0111 & 02A7802C0111 (with Air Pump) 12 Ton (10.88 Metric Ton) Single Stage Jack 04/2008 | Rev. 01 Page | 1 This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used. 1.0 PRODUCT INFORMATION 1.1 NAME OF EQUIPMENT 12 Ton Single Stage Jack 1.2 MODEL NUMBERS 02-7802C0111 or 027802-0111 See Nameplate for Serial Number 1.3 MANUFACTURER TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301 1 Air Cargo Pkwy East Fax: (419) 867-0634 Swanton, Ohio 43558 USA E-mail: [email protected] Website: www.tronair.com 1.4 USAGE The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does not exceed the rated capacity of the jack. The jacks are not intended for metal forming, metal working, or any purpose other than that stated above. 2.0 SAFETY INFORMATION 2.1 ALARM and WARNING SYSTEMS None 2.2 WARNING and DANGER SIGNS See labels on unit. WARNING! The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death. 2.3 COMPONENT SAFETY FEATURES Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted. 2.4 FUNCTIONAL SAFETY FEATURES Pressure Relief Valve prevents overload during raising operations. 2.5 FEATURES FOR OPERATOR SAFETY  Cautions and Instruction Labels located on jack  Ram Locknut 2.6 ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended hydraulic fluid (MIL-PRF- 5606). 2.7 PROTECTION SYSTEMS None 2.8 CLOSED CIRCUITS None 2.9 INTERLOCKING None