WaterFurnace IntelliZone2 Manuals

Installation Information Damper Installation Thermostat Installation Electrical Startup Procedures Wiring Schematic IM1678EW 12/16 IntelliZone2 ● 24V Installation Manual Four Zone Capability Designed for Use with Typical 24VAC Heat Pump Controllers Comfort Zoning System INTELLIZONE2 ● 24V INSTALLATION MANUAL Table of Contents General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Damper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Thermostat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 IntelliZone2 ● 24V Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 System Startup and Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 IntelliZone2 ● 24V Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Revision Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4 INTELLIZONE2 ● 24V INSTALLATION MANUAL IntelliZone2 ● 24V Components IntelliZone2 ● 24V Conversion Board The IntelliZone2 ● 24V conversion board communicates via Modbus with the IntelliZone2 relay board and converts the Modbus communication into typical 24VAC signals to be sent to the ABC or Premier heat pump control. This zoning system is designed for use with non-communicating heat pump controls. IntelliZone2 Relay Board (Firmware Version 2.01 or Later) The IntelliZone2 relay board provides basic relay logic for the damper operation and serves as a common connection point for all IntelliZone2 thermostats and the heat pump. IntelliZone2 MasterStat The IntelliZone2 MasterStat is the master control for the system and has all of the programming for operation. It is a 4.3 in. communicating color touch screen device that also functions as a zone thermostat for Zone 1. Optional remote sensor capability is also available. IntelliZone2 ZoneStat The IntelliZone2 ZoneStat is a zone thermostat option for any of Zones 2 through 4. It has full setback capability and communicates to the IntelliZone2 system. IntelliZone2 SensorStat The IntelliZone2 SensorStat is a zone thermostat option for any of Zones 2 through 4. It has full setback capability (through the MasterStat interface only) and communicates to the IntelliZone2 system. IntelliZone2 Outdoor Sensor The IntelliZone2 Outdoor Sensor measures the outdoor temperature and communicates to the IntelliZone2 system. This temperature is displayed on the MasterStat, and also used to balance response as well as auxiliary electric heat use. The Outdoor Sensor is included in every kit. TPCC32U01 (Optional) (Firmware Version 3.01 or Later) The TPCC32U01 is a 4.3 in. communicating color touch screen device that can be used as a zone thermostat for zones 2 through 6. It has full set back capability and communicates to the IntelliZone2 System. SensorStat-Remote-Kit (Optional) The SensorStat-Remote-Kit is an option for an invisible thermostat installation and communicates with the IntelliZone2 relay panel. The kit will include the SensorStat Remote, TSU03 (mud in sensor) and wire nuts. This kit will monitor the zone temperature in zones 2 through 6. All set point adjustments are made at the MasterStat.

Installation Information Damper Installation Thermostat Installation Electrical Startup Procedures Wiring Schematic IM1578EW 07/20 IntelliZone2 Installation Manual Six Zone Capability Comfort Zoning System formation lation stallation dures matic Inte INTELLIZONE2 INSTALLATION MANUAL Table of Contents IntelliZone2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Damper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Thermostat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 IntelliZone2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Description of Operation - Package Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Blower Data - Package Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 IntelliZone2 CFM Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 System Startup and Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 IntelliZone2 Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 IntelliZone2 with 5 Series SAH Air Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Description of Operation with Split/Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SAH 5 Speed ECM Blower Performance Data Option A . . . . . . . . . . . . . . . . . . . . . . . . . . 39 SAH 5 Speed ECM Blower Performance Data Option C . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Split Units Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 IntelliZone2 with 7 Series SVH Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Description of Operation with Split/Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 SVH Blower Performance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Split Units Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Revision Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 4 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 Components IntelliZone2 Relay Board (Firmware Version 2.01 or Later) The IntelliZone2 relay board provides basic relay logic for the damper operation and serves as a common connection point for all IntelliZone2 thermostats and the heat pump. IntelliZone2 MasterStat The IntelliZone2 MasterStat is the master control for the system and has all of the programming for operation. It is a 4.3 in. communicating color touch screen device that also functions as a zone thermostat for Zone 1. Optional remote sensor capability is also available. IntelliZone2 ZoneStat (Optional) The IntelliZone2 ZoneStat is a zone thermostat option for any of Zones 2 through 6. It has full setback capability and communicates to the IntelliZone2 system. IntelliZone2 SensorStat (Optional) The IntelliZone2 SensorStat is a zone thermostat option for any of Zones 2 through 6. It has full setback capability (through the MasterStat interface only) and communicates to the IntelliZone2 system. IntelliZone2 Outdoor Sensor The IntelliZone2 Outdoor Sensor measures the outdoor temperature and communicates to the IntelliZone2 system. This temperature is displayed on the MasterStat, and also used to balance response as well as auxiliary electric heat use. The Outdoor Sensor is included in every IntelliZone2 kit. TPCC32U01 (Optional) (Firmware Version 3.01 or Later) The TPCC32U01 is a 4.3in communicating color touch screen device that can be used as a zone thermostat for zones 2 through 6. It has full set back capability and communicates to the IntelliZone2 System. SensorStat-Remote-Kit (Optional) The SensorStat-Remote-Kit is an option for an invisible thermostat installation and communicates with the IntelliZone2 relay panel. The kit will include the SensorStat Remote, TSU03 (mud in sensor) and wire nuts. This kit will monitor the zone temperature in zones 2 through 6. All set point adjustments are made at the MasterStat.