Windsor CS26 Manuals

Read these instructions before using the machine. 86367610-N 04/16/13 Operating instructions (ENG) MODELS: CS26 10061500 CSC26 10061510 CSM26 10061580 CSCM26 10061590 CS26SP 10061520 CSC26SP 10061530 CSM26SP 10061600 CSCM26SP 10061610 2 86367610 Chariot CS26 Machine Data Label / Overview Overview The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register you product go to: www.windsorind.com/WarrantyRegistration.aspx For customer assistance: 1-800-444-7654 3 Table of Contents Machine Data Label / Overview . . . . . . . . . . . . . . . .2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7 Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .9 Operations Technical Specifications . . . . . . . . . . . . . . . . . . . . .10 How This Machine Works . . . . . . . . . . . . . . . . . . . .12 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20 Starting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . .20 Emergency Stop Procedures . . . . . . . . . . . . . . . . .20 Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .20 Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . .21 To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . .22 To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . .22 Double Scrub . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Emptying and Cleaning Tanks . . . . . . . . . . . . . . . .23 Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Optional Chemical Metering System. . . . . . . . . . . .23 Squeegee Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Squeegee - Cylindrical . . . . . . . . . . . . . . . . . . . . . .25 Maintenance Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .27 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .32 Battery Charger Programming . . . . . . . . . . . . . . . .33 Squeegee - Disk . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Squeegee - Cylindrical . . . . . . . . . . . . . . . . . . . . . .34 Squeegee Blades . . . . . . . . . . . . . . . . . . . . . . . . . .35 Scrub Deck - Disk . . . . . . . . . . . . . . . . . . . . . . . . . .36 Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Finished Floors . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Replacing or Installing Scrub Brushes - Disk . . . . .38 To Replace Scrub Brush Motors. . . . . . . . . . . . . . .39 Brush Motor Carbon Brush Replacement . . . . . . . .39 Scrub Deck - Cylindrical . . . . . . . . . . . . . . . . . . . . .40 Replacing or Installing Scrub Brushes - Cylindrical 41 Actuator Scrub Deck Removal / Replacement . . . .42 Scrub Deck Actuator Adjustment . . . . . . . . . . . . . .42 Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .43 Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Solution Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Chemical Bottle (Optional) . . . . . . . . . . . . . . . . . . .45 Flow Meter (Optional) . . . . . . . . . . . . . . . . . . . . . . .45 Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Recovery Tank Float Shut-off . . . . . . . . . . . . . . . . .47 To Repair or Replace Vacuum Motor . . . . . . . . . . .47 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Electric Parking Brake Engagement . . . . . . . . . . . .49 Drive Motor Carbon Brush Replacement . . . . . . . .49 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Controller Fault Codes . . . . . . . . . . . . . . . . . . . . . .53 Parts Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Console Mounting. . . . . . . . . . . . . . . . . . . . . . . . . 60 Control Panel - Upper . . . . . . . . . . . . . . . . . . . . . . 62 Control Panel-Lower . . . . . . . . . . . . . . . . . . . . . . . 64 Control Panel Mounting . . . . . . . . . . . . . . . . . . . . 66 Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Platform Footbox & Rear Wheels . . . . . . . . . . . . . 76 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Scrub Deck - Disk . . . . . . . . . . . . . . . . . . . . . . . . . 80 Scrub Deck - Cylindrical . . . . . . . . . . . . . . . . . . . . 82 Scrub Deck Lift - Disk . . . . . . . . . . . . . . . . . . . . . . 84 Scrub Deck Lift - Cylindrical . . . . . . . . . . . . . . . . . 86 Scrub Deck Skirts . . . . . . . . . . . . . . . . . . . . . . . . . 88 Scrub Deck Mounting - Disk . . . . . . . . . . . . . . . . . 90 Scrub Deck Mounting - Cylindrical . . . . . . . . . . . . 92 Scrub Brush/Pads Driver - Disk . . . . . . . . . . . . . . 94 Scrub Brush/Pads Driver - Cylindrical. . . . . . . . . . 96 Solution System - Disk . . . . . . . . . . . . . . . . . . . . . 98 Solution System - Cylindrical . . . . . . . . . . . . . . . 100 Squeegee - Disk . . . . . . . . . . . . . . . . . . . . . . . . . 102 Squeegee - Cylindrical . . . . . . . . . . . . . . . . . . . . 104 Squeegee Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Squeegee Swing - Disk. . . . . . . . . . . . . . . . . . . . 108 Squeegee Swing - Cylindrical. . . . . . . . . . . . . . . 110 Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Wiring-Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 118 Wiring-Components . . . . . . . . . . . . . . . . . . . . . . 120 Wiring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Options Chemical Metering Solution System - Disk. . . . . 138 Chemical Metering Solution System - Cylindrical 140 Control Panel - Chemical Solution Metering. . . . 142 Onboard Charger . . . . . . . . . . . . . . . . . . . . . . . . 144 Battery Exchange - 1 . . . . . . . . . . . . . . . . . . . . . 146 Battery Exchange - 2 . . . . . . . . . . . . . . . . . . . . . 148 Battery Exchange - 3 . . . . . . . . . . . . . . . . . . . . . 150 Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 152 Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 153 86367610 Chariot CS26 4 How To Use This Manual This manual contains the following sections: • How to Use This Manual • Safety • Operations • Maintenance • Parts List The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. The model and serial number of your machine is located on the back of the machine. The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive main- tenance to keep the machine and its components in good working condition. They are listed in this general order: • Service Schedule • Batteries • Squeegee • Scrub Brush • Vacuum • Drive Motor • Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF – column refers to the reference number on the parts illustration. • PART NO. – column lists the part number for the part. • QTY – column lists the quantity of the part used in that area of the machine. • DESCRIPTION – column is a brief description of the part. • SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustra- tion is shown, it displays the older design. • NOTES – column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower left corner of the front cover. Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative: 86367610 Chariot 86367610 Chariot CS26