Witter ZX404 Manuals

Torque Range 0-220 Nm 24mm x 1 Tools required for initial assembly: + x 2 CYCLE CARRIER SYSTEMS ASSEMBLY AND USER INSTRUCTIONS v2 ZX404 Cycle Carrier 4x ASSEMBLY AND USER INSTRUCTIONS v2 GB Whenever this product is used the following information must be taken into consideration: The cycle carrier is a safe product IF used correctly, whereas if it is used incorrectly it can cause damage to you, your vehicle and anyone driving behind you. Rear cycle carrier for mounting onto a fange type towbar. ATTENTION – SAFETY REQUIREMENTS -The correct installation and use of this cycle carrier is the sole responsibility of the user. -Weight and maximum capacity of “ZX404” bike racks: Cycle carrier weight 19.6kg (excluding base plate) MAX cycle weight 20 kg - 4 bikes, max. total capacity 65 kg -Never exceed the vehicle manufacturer’s static nose weight. -Never use an automatic car wash system when the carrier is mounted. -The combined weight of the bike rack and the load must never exceed the permitted capacity. -Remove from the transported bikes children’s seats, transport baskets, rain covers or other elements that could get lost or increase the air resistance. -The bike rack is only suitable for transporting bicycles. -Before leaving, check that the rear lights of the vehicle and carrier function correctly. -Ensure that the bike rack is fitted correctly on the cycle carrier base plate and that the bikes are secured as instructed. -When on the road, respect the highway code speed limits and pay attention to the road conditions to prevent jolts. -Be aware that the loaded bike rack may change the driving characteristics of the car while braking, during windy conditions and whilst cornering. -To avoid damage, if the boot lid is equipped with an automatic opening function, use this function with care. -Check all the bike rack fixing elements after a short while, then at regular intervals whilst on your journey. -Take care when reversing and parking because of the greater length of the car. -Check the distance between the bike rack, the bikes and the exhaust pipe(s) to avoid heat damage. -To increase road safety and to reduce fuel consumption, remove the bike rack when not in use. -Modifications to the bike rack and its components are not permitted. -Immediately replace any worn or damaged parts using only original spare parts. -The bike rack can be cleaned using warm water and/or car shampoo. -Store the bike rack in dry conditions at moderate temperatures. -The manufacturer is not responsible for damage caused by improper use of this product, nor for any objection made by the competent authorities with regard to the highway code. -The manufacturer shall only be responsible for manufacturing defects in the bike rack and accessory components. km/h 110 Supplied. 24 mm page 15 x 8 x 2 x 8 x 8 M6 x 55 M6 x 30 M5 x 40 x 3 x 2 M16 x 60 x 6 x 2 A C D E F G H page 2 J I K L M N x 4 LB x 1 RP x 5 P Self Tapper x 4 ST Tilt Latch play adjustment. The cycle carrier has been designed with an adjustment feature to minimise any play within the tilt mechanism. These adjusters are set at the factory. However over time, it maybe necessary to re-adjust to ensure continued optimum performance from your cycle carrier. If adjustment is required it is very important that it is carried out correctly. IMPORTANT! The play adjustment screws should only be used to remove the gap between the carrier stop rubber and the platform, do not over extend this as it will prevent the latch on the tilt mechanism from engaging fully into the latch receiver. The handle and latch should operate smoothly and the latch should be able to click securely back into its engaged position. If this is not the case, then the adjustment screws may have been over extended and should be backed of to allow full smooth latch operation. Maintenance: It is important to maintain the cycle carrier in a safe condition for use. Periodically check the carrier and ensure the bolts and fxtures are tight. If the tilt mechanism becomes stif to operate it is important to apply a silicone based grease to the sliding parts of the mechanism. M6 x 75 B Platform Adjustment screws Base x 1 x 16 Carefully remove cover. Fully engage the latch into the receiver (Green position). If the platform has excessive play, carefully adjust the screws half a turn at a time to remove most of the play. Note: Leave a little play in, so the latch can freely move into the receiver. Do not over extend as the platform will raise and the latch mechanism will not engage properly. Gap New reduced gap 1-2mm AD 2. 1. Remove and discard the M16 bolts, washers and nuts. Note: Always use new M16 bolts, washers and nuts. page 3 Check towbar nose weight limit ( S - Vertical Static Mass ) - Never exceed this limit, the sum of the carrier and bikes must be less weight than this limit. ? KG Vehicle Handbook page 14 M5 x 40 x 3 M16 x 60 x 2 To tilt the bike rack frst support with your hands while you push the release handle with your foot. To avoid injury or damage, this operation of tilting the bike rack should be carried out with assistance. To close the bike rack lift until the release handle and mechanism click and engage securely in the transit position. The Tilt mechanism indicator must show Green before you commence your journey. transit position release position CARE MUST BE TAKEN WHEN TILTING THE CARRIER - WATCH YOUR HEAD AND FINGERS! How to release cycle clamp arms with ratchet levers: First push the release lever outwards, then pull out the strap. Red Tilt mechanism Green indicator 7. ! Attach packer plate if using bottom holes. ! Do not attach packer plate if using top holes. page 13 page 4 To gain sufcient clearance to open the tail-gate whilst the carrier is tilted, lower the carrier by using the upper holes in the base plate. Secure wheels into the wheel locators by feeding the strap into the buckle and pulling down until tight. Note: To release the strap push in the strap retainer lever on the buckle. How to operate ratchet straps and ratchet cycle arm clamps: IMPORTANT: Ensure the strap is routed through the side aperture into the ratchet buckle. Continue to pump lever until the strap is tight against the cycle tube. How to Tension cycle clamp arms with ratchet levers: Push strap into ratchet buckle. Lift lever Do not force lever ! On smaller diameter frames, take care that the rubber protector does not interfere with the operation of the ratchet system. It maybe necessary to trim the rubber to suit your frame size in this case. Trim this area to reduce length. Do not over tighten !