Napoleon HD81 Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS 1.22 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • [email protected] SAFETY INFORMATION ! WARNING If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fi re department. - Installation and service must be performed by a qualifi ed installer, service agency or the supplier. CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. $10.00 CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. HD81 RIVER ROCK / STONE BURNER ASSEMBLY B81NS NATURAL GAS B81PS PROPANE

A. Attach the burner assembly to the fi rebox base with the screws supplied, making sure the pilot assembly is closest to the valve access opening. 1.0 GENERAL INFORMATION 2.0 INSTALLATION NOTE: Changes, other than editorial, are denoted by a line in the margin. TABLE OF CONTENTS A. Once either door is removed (if required, see HD81 Installation Instructions), remove the valve access panel and the 4 retaining brackets located at the top of the fi rebox. RETAINING BRACKETS ACCESS PANEL VALVE ACCESS OPENING BURNER ASSEMBLY PILOT ASSEMBLY This rock burner assembly is approved for use in the HD81 gas appliance only. It is not approved for use as a stand alone appliance or in conjunction with any other appliance. 2.1 ACCESS PANEL 2.2 BURNER ASSEMBLY 1.0 GENERAL INFORMATION 2 2.0 INSTALLATION 2 2.1 ACCESS PANEL 2 2.2 BURNER ASSEMBLY 2 2.3 BULKHEADS 3 2.4 NIGHT LIGHT™ INSTALLATION 3 2.5 PORCELAIN BASE INSTALLATION 4 2.6 BURNER COVER INSTALLATION 4 2.7 ROCK INSTALLATION 5 3.0 ADJUSTMENT 6 3.1 FLAME CHARACTERISTICS 6 3.2 VENTURI ADJUSTMENT 6 4.0 REPLACEMENTS 7

2.3 BULKHEADS NOTE: Bulkhead covers need to be removed. A. Connect the gas fl ex lines and the pilot line to the gas bulkheads located under the valve access opening. Be sure to match up the gas manifold marked with an orange dot with the center bulkhead, also marked with an orange dot. Care must be taken to ensure the pilot line isn’t damaged and ensuring gas tight connections are made. NOTE: The middle tube is the primary burner and can not be turned off. The outside burner can be turned on and off with the remote. If this isn’t the case then switch the fl ex lines. B. Connect the pilot electrode leads to the bulkhead. The leads can only fi t one way. You need to match the 1/4” fl ag with the 1/4” bulkhead spade and the 3/16” fl ag with the 3/16” spade. C. Ensure the 2 venturi tubes are over the orifi ces before lighting. NOTE: It is recommended at this stage to do an operational check before fi nishing installation. D. Check for gas leaks by brushing on a soap and water solution. Do not use open fl ame. E. After leak test has been performed re-install access panel with gasket. (If removed) VENTURI TUBE ORIFICE GAS BULKHEADS PILOT BULKHEADS ORANGE DOTS PRIMARY BURNER PILOT ELECTRODE PILOT ELECTRODE LEADS 2.4 NIGHT LIGHT™ INSTALLATION GASKET LENS FRAME COLOURED SIDE UP Your HD81 comes equipped with 2 “Night Lights™”. The lights have been pre- wired and are controlled from the remote control. Included with the burner assembly are the frames, lenses and gaskets that need to be installed as illustrated. THE FIREBOX MUST BE SEALED. Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp may be observed. The holes in the lamp housing are neces- sary for ventilation and must not be covered. NIGHT LIGHT

INSTALL IN THE FOLLOWING ORDER: A. Side porcelain panels or brick panels must be installed prior to porcelain base cover plates. For side porcelain panel installation see “PRP81 PORCELAIN REFLECTIVE RADIANT PANEL” leafl et and for brick panel installation see “GD844KT DECORATIVE BRICK PANEL - SANDSTONE” leafl et. B. Slide the porcelain cover plates through the front opening being careful not to scratch the porcelain panels. The cover plates must slide under the burner cover as shown. Secure to the burner base with the screws provided and repeat on other side. Porcelain wire shields sit on the cover plates as illustrated. A. Lower the burner cover down onto the burner tray and porcelain base, making sure the pilot is properly seated through the slot on the right side. B. Attach burner cover with four screws as illustrated. C. Empty the sand into the burner tray. Spread the sand evenly over the burner tray. 2.5 PORCELAIN BASE INSTALLATION PORCELAIN COVER PLATE PORCELAIN WIRE SHIELD 2.6 BURNER COVER INSTALLATION

2.7 ROCK INSTALLATION ! WARNING REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE. A. Position the two rock clusters in front of the center burner tube, ensuring the clusters are sitting fl at on the burner and making sure not to cover burner ports. B. Place the large cut out rocks along the edge of the burner, making sure not to cover any burner ports. (There are no set locations). C. Position the four large rocks randomly along the front, making sure not to cover burner ports. D. Place the medium rocks randomly between the other rocks, making sure not to cover the burner ports. E. Position the remaining little rocks randomly, making sure not to cover the burner ports. F. Repeat on other side.

It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. 3/8” - 1/2” PILOT BURNER FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR FLAME SENSOR ELECTRODE 54.1 Air Shutter Openings both Burners LP 7/16” NG 3/16” 3.0 ADJUSTMENT 3.1 FLAME CHARACTERISTICS 3.2 VENTURI ADJUSTMENT This appliance has an air shutter that has been factory set open according to the chart below: Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established. AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER! AIR SHUTTER OPENING VENTURI BURNER ORIFICE 49.1

4.0 REPLACEMENTS COMPONENTS REF NO. PART NO. DESCRIPTION 1 W280-0071 NIGHT LIGHT LENS FRAME 2 W290-0080 NIGHT LIGHT GASKET 3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS 4 W350-0460 ROCK BURNER HOUSING 5 W100-0113 DOUBLE TUBE BURNER 6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX 7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”) 8* W550-0007 FINE AGGREGATE 9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY 9 W010-1862 2-WAY PROPANE GAS PILOT ASSEMBLY 10 W565-0109 GLASS BURNER SCREEN 11 W120-0064 ROCK BURNER WIRE SHIELD 12 W750-0200 FLAME SENSOR 13 W750-0201 ELECTRODE 14 W455-0070 NATURAL GAS PILOT INJECTOR 14 W455-0065 PROPANE GAS PILOT INJECTOR 15* W456-0034 #34 ORIFICE NATURAL 15* W456-0054 #54 INSIDE ORIFICE PROPANE 15* W456-0052 #52 OUTSIDE ORIFICE PROPANE 16 W200-0274 ROCK BURNER COVER Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When ordering replacement parts always give the following information: • Model & Serial Number of appliance • Installation date of appliance • Part number • Description of part • Finish * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1 FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. ! WARNING 9 1 2 3 4 5 10 11 12 13 14 16

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS 1.22 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • [email protected] SAFETY INFORMATION ! WARNING If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fi re department. - Installation and service must be performed by a qualifi ed installer, service agency or the supplier. CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. $10.00 CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. HD81 LOG BURNER ASSEMBLY B81NL NATURAL GAS B81PL PROPANE

A. Once either door is removed (see Installation Instructions), remove the valve access panel and the 4 retaining brackets located at the top of the fi rebox. A. Attach the burner assembly to the fi rebox base with the screws supplied, making sure the pilot assembly is closest to the valve access opening. This burner and log assembly are approved for use in the HD81 gas appliance only. They are not approved for use as a stand alone appliance or in conjunction with any other appliance. 1.0 GENERAL INFORMATION 2.0 INSTALLATION 2.1 ACCESS PANEL 2.2 BURNER ASSEMBLY 1.0 GENERAL INFORMATION 2 2.0 INSTALLATION 2 2.1 ACCESS PANEL 2 2.2 BURNER ASSEMBLY 2 2.3 BULKHEADS 3 2.4 NIGHT LIGHT™ INSTALLATION 4 2.5 HEARTH PANEL INSTALLATION 4 2.6 LOG PLACEMENT 5 2.7 CHARCOAL LUMPS 6 2.8 CHARCOAL EMBERS 6 2.9 VERMICULITE 7 2.10 GLOWING EMBERS 7 3.0 ADJUSTMENT 7 3.1 FLAME CHARACTERISTICS 7 3.2 VENTURI ADJUSTMENT 7 4.0 REPLACEMENTS 8 NOTE: Changes, other than editorial, are denoted by a line in the margin. TABLE OF CONTENTS Retaining Brackets Access Panel Burner Assembly Valve Access Opening Pilot Assembly

NOTE: Bulkhead covers need to be removed. A. Connect the gas fl ex lines and the pilot line to the gas bulkheads located under the valve access opening. Be sure to match up the gas manifold marked with a green dot with the center bulkhead, also marked with a green dot. Care must be taken to ensure the pilot line isn’t damaged and ensuring gas tight connections are made. Gas Bulkheads Green Dots Pilot Bulkhead Pilot Electrode Leads Pilot Electrode 2.3 BULKHEADS See Thru Window Orifi ce Venturi Tube B. Connect the pilot electrode leads to the bulkhead matching the 1/4” fl ag with the 1/4” bulkhead spade and the 3/16” fl ag with the 3/16” spade. C. Ensure the 2 venturi tubes are over the orifi ces before lighting. D. Check for gas leaks by brushing on a soap and water solution. Do not use open fl ame. E. After leak test has been performed re-install access panel with gasket.

GASKET LENS FRAME COLOURED SIDE UP Your HD81 comes equipped with 2 “Night Lights™”. The lights have been pre-wired and are controlled from the remote control. Included with the burner assembly are the frames, lenses and gaskets that need to be installed as shown. THE FIREBOX MUST BE SEALED. Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered. NIGHT LIGHT Hearth panels are shipped separate from unit and are included with the burner assembly and the logs. Due to the brittle material of the panels, care must be taken not to bend or force them into place. When shipped, the hearth panels range in varying shades of Sandstone. During initial use, the panels will darken temporarily. The appearance of the panels will permanently lighten in color with use. INSTALL HEARTH PANELS IN THE FOLLOWING ORDER: NOTE: Burner assembly must be installed fi rst. A. Side brick panels or porcelain panels must be installed prior to hearth panels. For brick panel installation see “GD844KT DECORATIVE BRICK PANEL - SANDSTONE” leafl et and PRP81 leafl et for porcelain panel installation. B. Install the left and right hearth panels on both sides. 3 2 1 3 4 2 1 HEARTH PANELS 2.4 NIGHT LIGHT™ INSTALLATION 2.5 HEARTH PANEL INSTALLATION

NOTCH 2.6 LOG PLACEMENT A. Place the left middle log #1 onto the locating stud on the middle log support. Make sure the hollow on the underside of the log is over the bend tab. B. Slide log #2 from right to left on the middle log support creating a tight fi t between logs #1 and #2. Make sure the hollow on the underside of the log is over the bend tab. C. Place log #3 onto the far right locating stud located on the front defl ector. D. Place log #4 onto the two center locating studs on the front support. E. Place log #5 onto the far left locating stud located on the front defl ector. F. Place the notch on log #6 onto the third grate. 1 2 3 4 5 6 1

G. Slide the fl at portion of log #7 under the second grate post. NOTE: Logs 3, 4, 5, 6 and 7 are included twice. Install these logs on the opposite side. Logs 8 and 9 are only included once, to give a different appearance to each side. Install logs 8 and 9 on the side that you prefer. If desired a 2nd set of 8 and 9 logs are available in an upgrade kit GL81L2 and can be purchased to make both sides identical. H. Place the pin in log #8 into the locating hole on log #1 and rest the bottom of the log on log #5. I. Place the pin in log #9 into the locating hole on log #2 and rest the bottom of the log #3. 7 8 9 1 5 2 3 J. If GL81L2 (upgrade kit) is purchased repeat “H” and “I” on other side. 2.7 CHARCOAL LUMPS 34.1 Place the lumps in front of the logs in a realistic manner taking care not to block any of the burner ports. ! WARNING CHARCOAL EMBERS, VERMICULITE AND CHARCOAL LUMPS ARE NOT TO BE PLACED ON THE BURNER. 2.8 CHARCOAL EMBERS 32.1 Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

Air Shutter Openings both Burners LP 7/16” NG 3/16” 2.9 VERMICULITE 33.1 Sprinkle vermiculite around the charcoal embers. NOTE: Vermiculite is not to be placed on the burner. 2.10 GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fi bre hairs will glow. The ember material will only glow when exposed to direct fl ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. Phazer™ logs glow when exposed to direct fl ame. Use only certifi ed “glowing embers” and Phazer™ logs available from your Authorized dealer. 3.0 ADJUSTMENT 3.1 FLAME CHARACTERISTICS 3.2 VENTURI ADJUSTMENT It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. 3/8” - 1/2” PILOT BURNER FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR FLAME SENSOR ELECTRODE 54.1 This appliance has an air shutter that has been factory set open according to the chart below: Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established. AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER! AIR SHUTTER OPENING VENTURI BURNER ORIFICE 49.1

Installation and repairs must be performed by a qualifi ed installer, service agency or the supplier. 4.0 REPLACEMENTS COMPONENTS REF NO. PART NO. DESCRIPTION 1 W280-0071 NIGHT LIGHT LENS FRAME 2 W290-0080 NIGHT LIGHT GASKET 3 W300-0067 CERAMIC ORANGE NIGHT LIGHT LENS 4 W100-0107 RIGHT SIDE LOG BURNER 4 W100-0108 LEFT SIDE LOG BURNER 5* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX 6* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”) 7 W010-1829 3-WAY NATURAL GAS PILOT ASSEMBLY 7 W010-1830 3-WAY PROPANE GAS PILOT ASSEMBLY 8 W456-0033 #33 ORIFICE NATURAL 8 W456-0053 #53 ORIFICE PROPANE 9 W455-0070 NATURAL GAS PILOT INJECTOR 9 W455-0065 PROPANE GAS PILOT INJECTOR 10 GL-666 LOG SET 11 W135-0366 LOG, RIGHT MIDDLE #2 12 W135-0367 LOG, LEFT MIDDLE #1 13 W135-0368 LOG, RIGHT FRONT #3 14 W135-0369 LOG, LEFT FRONT #5 15 W135-0370 LOG, MIDDLE FRONT #4 16 W135-0371 LOG, RIGHT CROSSOVER 17 W135-0372 LOG, LEFT CROSSOVER 18 W135-0373 LOG, BOTTOM FRONT CROSSOVER 19 W135-0374 LOG, BOTTOM LEFT FRONT 20 W475-0574 HEARTH RIGHT FIBRE PANEL 21 W475-0613 HEARTH LEFT FIBRE PANEL 22* W361-0016 GLOWING EMBERS 23* W550-0001 CHARCOAL EMBERS 24* W550-0002 CHARCOAL LUMPS 25* W361-0014 VERMICULITE 26 W750-0200 FLAME SENSOR 27 W750-0201 ELECTRODE 28 W010-1946 ASSEMBLY, LOG GRATE Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When ordering replacement parts always give the following information: • Model & Serial Number of appliance • Installation date of appliance • Part number • Description of part • Finish * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1 FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. ! WARNING

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS 1.22 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • [email protected] SAFETY INFORMATION ! WARNING If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fi re department. - Installation and service must be performed by a qualifi ed installer, service agency or the supplier. CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. $10.00 CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. HD81 GLASS BURNER ASSEMBLY B81NG NATURAL GAS B81PG PROPANE

A. Attach the burner assembly to the fi rebox base with the screws supplied, making sure the pilot assembly is closest to the valve access opening. 1.0 GENERAL INFORMATION 2.0 INSTALLATION NOTE: Changes, other than editorial, are denoted by a line in the margin. TABLE OF CONTENTS A. Once either door is removed (see Installation Instructions), remove the valve access panel and the 4 retaining brackets located at the top of the fi rebox. Retaining Brackets Access Panel Valve Access Opening Burner Assembly Pilot Assembly This glass burner assembly is approved for use in the HD81 gas appliance only. It is not approved for use as a stand alone appliance or in conjunction with any other appliance. 1.0 GENERAL INFORMATION 2 2.0 INSTALLATION 2 2.1 ACCESS PANEL 2 2.2 BURNER ASSEMBLY 2 2.3 BULKHEADS 3 2.4 NIGHT LIGHT™ INSTALLATION 4 2.5 PORCELAIN BASE INSTALLATION 4 2.6 GLASS MEDIA 5 3.0 ADJUSTMENT 6 3.1 FLAME CHARACTERISTICS 6 3.2 VENTURI ADJUSTMENT 6 4.0 REPLACEMENTS 7 2.1 ACCESS PANEL 2.2 BURNER ASSEMBLY

2.3 BULKHEADS NOTE: Bulkhead covers need to be removed. A. Connect the gas fl ex lines and the pilot line to the gas bulkheads located under the valve access opening. Be sure to match up the gas manifold marked with a green dot with the center bulkhead, also marked with a green dot. Care must be taken to ensure the pilot line isn’t damaged and ensuring gas tight connections are made. Gas Bulkheads Green Dots Pilot Bulkhead Pilot Electrode Leads Pilot Electrode Venturi Tube Orifi ce B. Connect the pilot electrode leads to the bulkhead. The leads can only fi t one way. You need to match the 1/4” fl ag with the 1/4” bulkhead spade and the 3/16” fl ag with the 3/16” spade. C. Ensure the 2 venturi tubes are over the orifi ces before lighting. D. Check for gas leaks by brushing on a soap and water solution. Do not use open fl ame. E. After leak test has been performed re-install access panel with gasket.

2.4 NIGHT LIGHT™ INSTALLATION GASKET LENS FRAME COLOURED SIDE UP NIGHT LIGHT 1 2 1 The porcelain base is shipped separate from the appliance and is included with the burner assembly. INSTALL IN THE FOLLOWING ORDER: NOTE: Burner assembly must be installed fi rst. A. Side porcelain panels or brick panels must be installed prior to porcelain base and glass. For side porcelain panel installation see “PRP81 PORCELAIN REFLECTIVE RADIANT PANEL” leafl et and for brick panel installation see “GD844KT DECORATIVE BRICK PANEL - SANDSTONE” leafl et. B. Position the porcelain wire shields 1 into the holes in the bottom slots of the side porcelain panels. There are tabs on the top of the shields so they can only go in so far until they hit the fi rebox side.Carefully place the porcelain base 2 over the wire shields until it sits fl at on the fi rebox base. Porcelain Base Porcelain Wire Shields 2.5 PORCELAIN BASE INSTALLATION Your HD81 comes equipped with 2 “Night Lights™”. The lights have been pre-wired and are controlled from the remote control. Included with the burner assembly are the frames, lenses and gaskets that need to be installed as illustrated. THE FIREBOX MUST BE SEALED. Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

C. Align the 4 tabs on the porcelain base 2 down to line up with the holes in the burner tray. Secure using the screws provided. Bend Tabs Pilot Assembly 2 74.1 Evenly spread the glass media onto the media tray, covering the burner tube and following the natural shape of the tray. NOTE: The distribution of glass media over the burner tube will infl uence the fl ame height. When the fl ames impinge on the glass, the glass may discolour slightly and the edges may soften. CLEANING GLASS MEDIA Glass media may have a fi ne oil residue that needs to be cleaned prior to installation. Clean the glass with mild dish soap, drain, rinse thoroughly and dry before placing over the burner. CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE THAT IT IS DRY. DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED DEALER / DISTRIBUTOR. GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS. ! WARNING 2.6 GLASS MEDIA

It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. 3/8” - 1/2” PILOT BURNER FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR FLAME SENSOR ELECTRODE 54.1 Air Shutter Openings both Burners LP 7/16” NG 3/16” 3.0 ADJUSTMENT 3.1 FLAME CHARACTERISTICS 3.2 VENTURI ADJUSTMENT This appliance has an air shutter that has been factory set open according to the chart below: Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established. AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER! AIR SHUTTER OPENING VENTURI BURNER ORIFICE 49.1

4.0 REPLACEMENTS COMPONENTS REF NO. PART NO. DESCRIPTION 1 W280-0071 NIGHT LIGHT LENS FRAME 2 W290-0080 NIGHT LIGHT GASKET 3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS 4 W035-0272 PORCELAIN GLASS BURNER BASE 5 W100-0106 DOUBLE TUBE BURNER 6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX 7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”) 8* W300-0102 6 LB BAG OF GLASS 9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY 9 W010-1862 2-WAY PROPANE GAS PILOT ASSEMBLY 10 W565-0097 GLASS BURNER SCREEN 11 W080-0900 PILOT WIRE COVER 12 W750-0200 FLAME SENSOR 13 W750-0201 ELECTRODE 14 W455-0070 NATURAL GAS PILOT INJECTOR 14 W455-0068 PROPANE GAS PILOT INJECTOR 15* W456-0034 #34 ORIFICE NATURAL 15* W456-0054 #54 INSIDE ORIFICE PROPANE 15* W456-0052 #52 OUTSIDE ORIFICE PROPANE 9 1 2 3 5 10 12 13 14 4 11 Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When ordering replacement parts always give the following information: • Model & Serial Number of appliance • Installation date of appliance • Part number • Description of part • Finish * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1 FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. ! WARNING