Master EWS 115 Operating Instructions Manual

Manual de instruções Gebruiksaanwijzing Betjeningsvejledning Brukerveiledningen Käyttöohje Bruksanvisning δηγία ειρισμ ύ Kullanım kılavuzu Instrukcja obsługi Használati utasítás Návod k obsluze Návod na používanie Instrucţiuni de folosire Navodilo za uporabo Ръководство за експлоатация Kasutusjuhend Naudojimo instrukcija Lietošanas pamācība Руководство по эксплуатации EWS 115 EWS 125-S EWS 125-ES EWS 14-125 S EWS 14-150 S

For Your Safety Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. ❏See data sheet for further safety warnings and instructions. Safety warnings that are common for grinding, sanding, wire brush- ing or abrasive cutting off opera- tions ❏This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instruc- tions, illustrations and specifications pro- vided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. ❏This power tool is not recommended for poslishing. Operations for which the power tool was not designed may create a hazard and cause personal injury. ❏Do not use accessories which are not spe- cifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. ❏The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories run- ning faster than their rated speed can fly apart. ❏The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. ❏The arbor size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of bal- ance, vibrate excessively and may cause loss of control. ❏Do not use a damaged accessory. Before each use, inspect the accessory such as abrasive wheels for chips and cracks, backing pads for cracks, tears or excess wear, wire brushes for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position your- self and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will nor- mally break apart during this test time. ❏Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capa- ble of stopping small abrasive or work- piece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. ❏Keep bystanders a safe distance away from the work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. ❏Hold the power tool only by the insulated gripping surfaces when performing an operation where the cutting tool may con- tact hidden wiring or its own power cord. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and shock the operator. ❏Position the cord clear of the spinning accessory. If you lose control of the power tool, the cord may be cut or snagged and your hand or arm may be pulled into the spinning acces- sory. ❏Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. ❏Do not run the power tool while carrying it at your side. Accidental contact with the spin- ning accessory could snag your clothing, pulling the accessory into your body. ❏Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of pow- dered metal may cause electrical hazards. ❏Do not operate the power tool near flam- mable materials. Sparks could ignite these materials. ❏Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warnings ❏Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or condi- tions and can be avoided by taking proper pre- cautions as given below. ❏Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maxi- mum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken. ❏Never place your hand near the rotating accessory. The accessory may kickback over your hand. ❏Do not position your body in the area where the power tool will move if kickback occurs. Kickback will propel the tool in the direc- tion opposite to the wheel’s movement at the point of snagging. ❏Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. ❏Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control over the power tool. Additional safety instructions for grinding and cutting off opera- tions ❏Always use guard designed for the type of wheel you are using. The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect oper- ator from broken wheel fragments and acciden- tal contact with wheel. ❏Use only wheel types that are recom- mended for your power tool and the spe- cific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. ❏Wheels must be used only for recom- mended applications. For example: do not grind with the side of the cut-off wheel. Abrasive cut-off wheels are intended for peripheral grind- ing; side forces applied to these wheels may cause them to shatter. ❏Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be dif- ferent from grinding wheel flanges. ❏Do not use worn down wheels from larger power tools. Wheels intended for larger power tools are not suitable for the higher speed of a smaller tool and may burst. Additional safety warnings specific for abrasive cutting off operations ❏Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstress- ing the wheel increases the loading and suscep- tibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel break- age. ❏Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.

❏When wheel is binding or when interrupt- ing a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion, otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding. ❏Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. ❏Support panels or any oversized work- piece to minimize the risk of wheel pinch- ing and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. ❏Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback. Safety warnings specific for sand- ing operations ❏When sanding, do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc, or kickback. Safety warnings specific for wire brushing operations ❏Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin. ❏If the use of a guard is recommended for wire brushing, do not allow any interfer- ence of the wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces. Additional safety warnings Wear safety goggles. ❏Use suitable detectors to determine if util- ity lines are hidden in the work area or call the local utility company for assist- ance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock. ❏When working stone, use dust extraction. The vacuum cleaner must be approved for the extraction of stone dust. Using this equipment reduces dust-related hazards. ❏Use a cutting guide when cutting stone. Without sideward guidance, the cutting disc can jam and cause kickback. ❏When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands. ❏Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand. ❏Do not work materials containing asbes- tos. Asbestos is considered carcinogenic. ❏Take protective measures when dust can develop during working that is harmful to one’s health, combustible or explosive. Example: Some dusts are regarded as carcino- genic. Wear a dust mask and work with dust/chip extraction when connectable. ❏Keep your workplace clean. Blends of mate- rials are particularly dangerous. Dust from light alloys can burn or explode. ❏Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an electric shock. ❏Use only original Würth accessories.

Intended Use The machine is intended for cutting, roughing, and brushing metal and stone materials without using water. For cutting metal, a special protection guard for cut- ting (accessory) must be used. With approved sanding tools, the machine can be used for sanding with sanding discs. For damage caused by usage other than intended, the user is responsible. Product Features While reading the operating instructions, unfold the graphics page for the machine and leave it open. The numbering of the product features refers to the illustration of the power tool on the graphics page. 1 Release lever for protection guard 2 Spindle lock button 3 Thumbwheel for speed preselection (EWS 125-ES) 4 On/Off switch 5 Auxiliary handle 6 Grinder spindle 7 Protection guard for sanding 8 Protection guard for cutting* 9 Mounting flange with O-ring 10 Grinding/cutting disc* 11 Clamping nut 12 Two-pin spanner 13 Quick-clamping nut** 14 Hand guard* 15 Rubber sanding plate* 16 Sanding sheet* 17 Round nut* 18 Cup brush* *The accessories illustrated or described are not included as standard delivery. **Depending on version

Technical Data Noise/Vibration Information Angle Grinder EWS 115 EWS 125-S EWS 125-ES EWS 14-125 S* EWS 14-150 S* Art. No. 0 702 ... 471 X.. 472 X.. 473 X.. 476 X.. 477 X.. Rated power input W 800 1100 1100 1400 1400 Output power W 500 660 660 820 820 No-load speed rpm 11000 11000 2800 – 11000 11000 9300 Grinding disc diameter, max. mm 115 125 125 125 150 Thread of grinder spindle M 14 M 14 M 14 M 14 M 14 Kickback stop – z z z z Restarting protection – z z z z Reduced starting current – z z z z Constant electronic control – z z z z Speed preselection – – z – – Weight according to EPTA-Procedure 01/2003 kg 1.9 2.0 2.0 2.2 2.3 Protection class /II /II /II /II /II The values given apply for nominal voltages [U] of 230/240 V. *Not available in all countries. Measured values determined according to EN 60745. 0 702 ... 471 X.. 472 X.. 473 X.. 476 X.. 477 X.. Typically the A-weighted noise levels of the product are: Sound pressure level Sound power level Uncertainty K= Wear hearing protection! dB(A) dB(A) dB 91 102 3 91 102 3 91 102 3 Vibration total values (triax vector sum) determined according to EN 60745: Surface grinding: Vibration emission value ah Uncertainty K= Disk sanding: Vibration emission value ah Uncertainty K= m/s2 m/s2 m/s2 m/s2 5.5 2.0 3.0 1.5 8.5 2.0 3.0 1.5 7.0 2,0 3.0 1.5 The vibration emission level given in this information sheet has been measured in accord- ance with a standardised test given in EN 60745 and may be used to compare one tool with another. The vibration emission level will vary because of the ways in which a power tool can be used and may increase above the level given in this information sheet. This could lead to a significant underestimate of exposure when the tool is used regularly in such a way. Note: To be accurate, an estimation of the level of exposure to vibration experienced during a given period of work should also take into account the times when the tool is switched off and when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. WARNING

Declaration of Conformity We declare under our sole responsibility that the product described under “Technical Data” is in con- formity with the following standards or standardiza- tion documents: EN 60745 according to the provisions of the directives 89/336/EEC, 98/37/EC (until Dec. 28, 2009), 2006/42/EG (from Dec. 29, 2009 on). 07 Adolf Würth GmbH & Co. KG Mounting the Protective Devices ❏Before any work on the machine itself, pull the mains plug. Protection Guard for Sanding Place the protection guard 7 onto the spindle collar as shown in the illustration. The triangle marks on the protec- tion guard must correspond with the respective marks on the gear case. Press the protection guard 7 onto the spindle collar until the shoulder of the protection guard is seated against the flange of the machine, and turn the protection guard until it can clearly be heard to engage. Adjust the position of the protection guard 7 to the requirements of the work process. For this, press the release lever 1 upward and turn the protection guard 7 to the required position. ❏Adjust the protection guard 7 in such a manner that sparking is prevented in the direction of the operator. ❏The protection guard 7 may be turned only upon actuation of the release lever 1! Otherwise the power tool may not con- tinue to be used under any circumstances and must be taken to an after-sales serv- ice agent. Note: The encoding keys on the protection guard 7 ensure that only a protection guard that fits the machine type can be mounted. Protection Guard for Cutting ❏For cutting metal, always work with the protection guard for cutting 8. The protection guard for cutting 8 is mounted in the same manner as the protection guard for sanding 7. Auxiliary Handle ❏Operate your machine only with the auxil- iary handle 5. Screw the auxiliary handle 5 on the right or left of the machine head depending on the working method. Vibration-dampening Auxiliary Handle The vibration-dampening auxiliary handle reduces the vibrations, making operation more comfortable and secure. ❏Do not make any alterations to the auxil- iary handle. Do not continue to use an auxiliary handle if it is damaged. Hand Guard ❏For operations with the rubber sanding plate 15 or with the cup brush/wheel brush/flap disc, always mount the hand guard 14. The hand guard 14 is fastened with the auxiliary handle 5. Mounting the Grinding Tools ❏Before any work on the machine itself, pull the mains plug. ❏Grinding and cutting discs become very hot while working; do not touch until they have cooled. Clean the grinder spindle 6 and all parts to be mounted. For clamping and loosening the grinding tools, lock the grinder spindle with the spindle lock button 2. ❏Actuate the spindle lock button only when the grinder spindle is at a standstill. Oth- erwise, the machine may become damaged. Grinding/Cutting Disc Pay attention to the dimensions of the grinding tools. The mounting hole diameter must fit the mounting flange without play. Do not use reducers or adapt- ers. P. Zürn R. Bauer

When using diamond cutting discs, pay attention that the direction-of-rotation arrow on the diamond cutting disc and the direction of rotation of the machine (see direction-of-rotation arrow on the machine head) agree. See graphics page for the mounting sequence. To fasten the grinding/cutting disc, screw on the clamping nut 11 / 13 and tighten with the two-pin spanner; see Section “Quick-clamping Nut”. ❏After mounting the grinding tool and before switching on, check that the grind- ing tool is correctly mounted and that it can turn freely. Make sure that the grind- ing tool does not graze against the pro- tection guard or other parts. An O-ring (plastic part) is inserted in the mounting flange 9 around the centring collar. If the O-ring is missing or is damaged, it must in all cases be replaced before the mounting flange 9 is mounted. Flap Disc ❏For operations with the rubber sanding plate 15 or with the cup brush/wheel brush/flap disc, always mount the hand guard 14. Rubber Sanding Plate ❏For operations with the rubber sanding plate 15 or with the cup brush/wheel brush/flap disc, always mount the hand guard 14. See graphics page for the mounting sequence. Screw on the round nut 17 and tighten with the two- pin spanner. Cup Brush/Disc Brush ❏For operations with the rubber sanding plate 15 or with the cup brush/wheel brush/flap disc, always mount the hand guard 14. See graphics page for the mounting sequence. The cup brush/disc brush must be able to be screwed onto the grinder spindle until it rests firmly against the grinder spindle flange at the end of the grinder spindle threads. Tighten the cup brush/disc brush with an open-end spanner. Quick-clamping Nut ❏Use the quick-clamping nut only for grind- ing/cutting discs with a diameter of up to 125 mm (max.). After mounting the mounting flange and grind- ing/cutting disc, the clear thread length “X of the grinding spindle” must be at least 4 mm. Lock the grinding spindle with the spindle lock but- ton 2. Fold up the clip of the quick-clamping nut 13 and manually screw the nut onto the grinding spin- dle in clockwise direction 6 until firmly seated on the grinding/cutting disc. Fold the clip down again. To release, fold up the clip of the quick-clamping nut 13 and manually unscrew the nut off of the locked spindle in anticlockwise direction. If necessary, the quick-clamping nut 13 can also be loosened with the corresponding two-pin spanner 12 after folding up the clip. Approved Grinding Tools All grinding tools mentioned in these operating instructions can be used. The permissible speed [rpm] or the circumferential speed [m/s] of the grinding tools used must at least match the values given in the table. Therefore, observe the permissible rotational/cir- cumferential speed on the label of the grinding tool. max. [mm] [mm] D b d [rpm] [m/s] 115 125 150 6 6 6 22.2 22.2 22.2 11000 11000 9300 80 80 80 115 125 – – 11000 11000 80 80 75 30 M 14 11000 45 X b d D D D b d

Rotating the Machine Head ❏Before any work on the machine itself, pull the mains plug. The machine head can be rotated with respect to the machine housing in 90° steps. In this manner, the On/Off switch can be brought into a more conven- ient position for spe- cial working situations, e.g. for left-handed persons. Completely unscrew the four screws. Rotate the machine head carefully, without removing it from the housing, to the new position. Screw in and tighten the four screws again. Starting Operation ❏Observe correct mains voltage! The volt- age of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V. When operating the machine with power from mobile generators that do not have sufficient reserve capacity or are not equipped with suitable voltage control with starting current amplification, loss of performance or untypical behavior can occur upon switching on. Please observe the suitability of the power generator being used. Switching On and Off To start the power tool, push the On/Off switch 4 forwards. To lock the On/Off switch 4, press the On/Off switch 4 down at the front until it latches. To switch off the power tool, release the On/Off switch 4 or, if it is locked, briefly push down the back of the On/Off switch 4 and then release it. ❏Check grinding tools before using. The grinding tool must be mounted properly and be able to move freely. Carry out a test run for at least one minute with no load. Do not use damaged, out-of-centre or vibrating grinding tools. Damaged grind- ing tools can burst and cause injuries. Kickback stop (EWS 125-S/ EWS 125-ES/ EWS 14-125 S/ EWS 14-150 S) In case of a sudden drop in speed, e. g. jamming while carrying out a separating cut, the power supply to the motor is interrupted. To restart the operation, switch the On/Off switch 4 to the Off position and start the machine again. Restarting protection (EWS 125-S/ EWS 125-ES/ EWS 14-125 S/ EWS 14-150 S) The restarting protection feature prevents uncon- trolled restarting of the machine after an interruption in the power supply. To restart the operation, switch the On/Off switch 4 to the Off position and start the machine again. Reduced starting current (EWS 125-S/EWS 125-ES/ EWS 14-125 S/EWS 14-150 S) The electronic reduced starting current limits the power consumption when switching the tool on and enables operation from a 13 ampere fuse. Constant Electronic Control (EWS 125-S/EWS 125-ES/ EWS 14-125 S/EWS 14-150 S) Constant electronic control holds the speed constant at no-load and under load, and ensures uniform working performance.

Speed preselection (EWS 125-ES) The required speed can be preselected with the thumbwheel 3 (also while running). The data in the following table are recommended values. Operating Instructions ❏Exercise caution when cutting slots in structural walls; see Section “Information on Structures ”. ❏Clamp the workpiece if it does not remain stationary due to its own weight. ❏Do not strain the machine so heavily that it comes to a standstill. ❏Grinding and cutting discs become very hot while working; do not touch until they have cooled. Rough Grinding ❏Never use a cutting disc for roughing. The best roughing results are achieved when setting the machine at an angle of 30° to 40°. Move the machine back and forth with moderate pressure. In this manner, the workpiece will not become too hot, does not discolour and no grooves are formed. Flap Disc With the flap disc (accessory), curved surfaces and profiles can be worked. Flap discs have a considerably higher service life, lower noise levels and lower sanding temperatures than conventional sanding sheets. Cutting Metal ❏For cutting metal, always work with the protection guard for cutting 8. When cutting, work with moderate feed, adapted to the material being cut. Do not exert pressure onto the cutting disc, tilt or oscillate the machine. Do not reduce the speed of running down cutting discs by applying sideward pressure. The machine must always work in an up- grinding motion. Otherwise, the dan- ger exists of it being pushed uncon- trolled out of the cut. When cutting profiles and square bar, it is best to start at the smallest cross sec- tion. Information on Structures Slots in structural walls are subject to the Standard DIN 1053 Part 1, or country-specific regulations. These regulations are to be observed under all cir- cumstances. Before beginning work, consult the responsible structural engineer, architect or the con- struction supervisor. Maintenance and Cleaning ❏Before any work on the machine itself, pull the mains plug. ❏For safe and proper working, always keep the machine and ventilation slots clean. ❏In extreme working conditions, conductive dust can accumulate in the interior of the machine when working with metal. The protective insulation of the machine can be degraded. The use of a stationary extraction system is recommended in such cases as well as frequently blowing out the ventilation slots and installing a residual current device (RCD). If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by a Würth master-Service. Material Application Accessory Thumbwheel 3 Metal Removing paint Sanding disc 2 – 3 Wood, metall Brushing, rust removal Cup brush, sanding disc 3 Metal, masonry Sanding Sanding disc 4 – 6 Metal Rough grinding Sanding disc 6

In all correspondence and spare parts orders, please always include the article number given on the type plate of the machine. The current spare parts list for this power tool can be viewed in the Internet under “http://www.wuerth.com/partsmanager” or be requested from your next Würth branch office. Guarantee For this Würth power tool, we provide a guarantee in accordance with the legal/country-specific regula- tions from the date of purchase (verified by invoice or delivery document). Damage that has occurred will be corrected by replacement or repair. Damage caused by normal wear, overloading or improper handling is excluded from the guarantee. Claims can only be accepted if the power tool is sent undisassembled to a Würth branch office, your Würth sales representative or a customer service agent for Würth power tools. Disposal The machine, accessories and packaging should be sorted for environmental-friendly recycling. Only for EC countries: Do not dispose of power tools into house- hold waste! According to the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementa- tion into national right, power tools that are no longer usable must be collected separately and dis- posed of in an environmentally correct manner. Subject to change without notice.

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