ABB REM 610 Operator's Manual

REM 610 Issued: 25.11.2003 Version: B/02.03.2005 Motor Protection Relay Operator’s Manual Contents 1. Introduction ............................................................................... 5 1.1. About this manual ..........................................................................5 1.2. The use of the relay .......................................................................5 1.3. Features .........................................................................................5 1.4. Guarantee ......................................................................................7 1.5. Revision history ..............................................................................7 2. Safety information ..................................................................... 8 3. Instructions ................................................................................ 9 3.1. HMI features ...................................................................................9 3.1.1. Front panel ..........................................................................9 3.1.2. Display ................................................................................9 3.1.2.1. Display test at power up ........................................9 3.1.2.2. Display modes .....................................................10 3.1.2.3. Display backlight .................................................10 3.1.2.4. How to adjust the display contrast ......................10 3.1.3. How to use the push-buttons ............................................11 3.1.4. Main menu ........................................................................12 3.1.5. Submenu ...........................................................................12 3.1.6. HMI password ...................................................................12 3.1.7. SPA password ..................................................................13 3.1.8. How to select language .....................................................14 3.1.9. How to set the real-time clock ...........................................15 3.1.10.How to switch between front and rear connection ............16 3.1.10.1.Indicator LED for front communication ................17 3.1.11.How to select the protocol for rear communication ...........17 3.2. HMI operation levels ....................................................................18 3.2.1. User level ..........................................................................18 3.2.1.1. Menu groups of the user level .............................18 3.2.1.2. How to monitor measured values ........................18 3.2.1.3. How to monitor recorded data .............................20 3.2.1.4. INFO ....................................................................21 3.2.2. Technical level ..................................................................21 3.2.2.1. Menu system of parameters ................................21 3.2.2.2. How to change settings .......................................22 3.2.2.3. Configuration .......................................................25 3.2.2.4. How to acknowledge and reset indications, output contacts and memorized values................27 3.3. Protection relay indications ..........................................................28 3.3.1. Indicator LEDs ..................................................................28 3.3.1.1. Green indicator LED ............................................28 1MRS 752264-MUM

Operator’s Manual REM 610 3.3.1.2. Yellow indicator LED ...........................................28 3.3.1.3. Red indicator LED ...............................................29 3.3.1.4. Programmable indicator LEDs ............................29 3.3.2. Indication messages .........................................................30 3.3.2.1. Operation indication messages ..........................30 3.3.2.2. Disturbance recorder indication ..........................31 3.3.2.3. Indications for internal relay faults (IRFs) and warnings .............................................................32 3.4. Detachable plug-in unit ................................................................35 3.4.1. Identifying the product ......................................................35 3.4.2. Detaching and installing the plug-in unit ...........................35 3.4.3. Inserting and changing the battery ...................................36 4. Commissioning and maintenance ......................................... 38 4.1. Commissioning instructions .........................................................38 4.2. Maintenance instructions .............................................................39 4.2.1. Relay verification ..............................................................39 4.2.2. Preventive parts replacement ...........................................39 4.3. Measurements verification ...........................................................40 4.4. Function test ................................................................................40 4.5. Digital input test ...........................................................................41 4.6. Testing of protection functions .....................................................42 4.6.1. Testing of the short-circuit protection ................................42 4.6.2. Testing of the earth-fault protection ..................................42 5. Spare parts ............................................................................... 43 5.1. Plug-in unit ...................................................................................43 5.2. Battery .........................................................................................43 6. Repair ....................................................................................... 44 7. Ordering information .............................................................. 45 8. References ............................................................................... 46 9. Abbreviations .......................................................................... 47

Operator’s Manual REM 610 5 1. Introduction 1.1. About this manual This manual provides basic information on the protection relay REM 610 Revision B and presents detailed instructions on how to use the Human-Machine Interface (HMI) of the relay, also known as the Man-Machine Interface (MMI). In addition to the instructive part, a short chapter on commissioning and maintenance of the relay is included. 1.2. The use of the relay REM 610 is a versatile multifunction protection relay mainly designed to protect motors in a wide range of motor applications. REM 610 is based on a microprocessor environment. A self-supervision system continuously monitors the operation of the relay. The HMI includes a Liquid Crystal Display (LCD) which makes the local use of the relay safe and easy. Local control of the relay via serial communication can be carried out with a computer connected to the front communication port. Remote control can be carried out via the rear connector connected to the control and monitoring system through the serial communication bus. 1.3. Features • Three-phase thermal overload protection • Three-phase motor start-up supervision based on thermal stress calculation with speed switch blocking ability • Three-phase overcurrent protection with definite-time characteristic and speed switch blocking ability • Three-phase short-circuit protection with instantaneous or definite-time characteristic • Three-phase undercurrent (loss of load) protection with definite-time characteristic • Non-directional earth-fault protection with definite-time characteristic • Three-phase unbalance protection based on the negative-phase-sequence current with inverse definite minimum time characteristic • Phase reversal protection based on the negative-phase-sequence current • Cumulative start-up time counter with restart inhibit function • Circuit-breaker failure protection • Temperature protection stages with definite-time characteristic • Emergency start function • Optional RTD module • with six measuring inputs • supports PTC thermistors and various RTD sensors • three additional galvanically isolated digital inputs

Operator’s Manual REM 610 • Disturbance recorder • recording time up to 80 seconds • triggering by one or several internal or digital input signals • records four analogue channels and up to eight user-selectable digital channels • adjustable sampling rate • Non-volatile memory for • up to 100 event codes with time stamp • setting values • disturbance recorder data • recorded data of the five last events with time stamp • number of starts for protection stages • operation indication messages and LEDs showing the status at the moment of power failure • Battery back-up for real-time clock • Battery charge supervision • Four accurate current inputs • Two galvanically isolated digital inputs and three additional digital inputs on the optional RTD module • Time synchronization via a digital input • All settings can be modified with a PC • HMI with an alphanumeric LCD and manoeuvring buttons • eight programmable LEDs • Detachable plug-in unit • Three normally open power output contacts • Trip-circuit supervision • Two change-over signal output contacts • Output contact functions freely configurable for desired operation • Optical front communication connection: wirelessly or via cable • Optional rear communication module with plastic fibre-optic, combined fibre-optic (plastic and glass) or RS-485 connection for system communication using the SPA-bus, IEC 60870-5-103 or Modbus (RTU and ASCII) communication protocol • Continuous self-supervision of electronics and software. At an internal relay fault, all protection stages and outputs will be blocked. • User-selectable rated frequency 50/60 Hz • User-selectable password protection for the HMI • Display of primary current values • Demand values • Multi-language support

Operator’s Manual REM 610 7 1.4. Guarantee Please inquire about the terms of guarantee of your nearest ABB representative. 1.5. Revision history Version Date Remarks A2 26.10.2004 Front page picture and figure 3.1.1.-1 updated. B 02.03.2005 Sections 1.1., 1.3., 3.1.7., 3.1.8., 3.4.2., 3.4.3. and 9 changed. Figures 3.1.2.2.-2...-3, 3.1.6.-2, 3.1.7.-1, 3.1.8.-1, 3.1.9.-1, 3.1.10.-1, 3.1.11.-1, 3.2.1.4.-1, 3.2.2.2.-1...-2, 3.2.2.3.-1...-2 and 3.3.2.1.-1...-4 changed. Tables 3.3.2.3-1 and 3.3.2.3-2 changed. Section 1.5 new. Old section 3.1.10. deleted.

Operator’s Manual REM 610 2. Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. National and local electrical safety regulations must always be followed. The device contains components which are sensitive to electrostatic discharge. Unnecessary touching of electronic components must therefore be avoided. The frame of the device has to be carefully earthed. Only a competent electrician is allowed to carry out the electrical installation. Non-observance can result in death, personal injury or substantial property damage. Breaking the sealing tape on the upper handle of the device will result in loss of warranty and proper operation will no longer be guaranteed. When the plug-in unit has been detached from the case, do not touch the inside of the case. The relay case internals may contain high voltage potential and touching these may cause personal injury.

Operator’s Manual REM 610 9 3. Instructions 3.1. HMI features 3.1.1. Front panel The front panel of the protection relay includes: • an alphanumeric 2 x 16 characters’ LCD with backlight and automatic contrast control • three indicator LEDs (green, yellow, red) • 8 programmable indicator LEDs (red) • an HMI push-button section with four arrow buttons and buttons for clear/cancel and enter • an optically isolated serial communication port with an indicator LED. FrViewREM610_b Fig. 3.1.1.-1 Front view of REM 610 1. LCD 2. HMI push-button section 3. Programmable indicator LEDs (red) 4. Indicator LEDs: • Left: Ready (green) • Centre: Start/Alarm (yellow) • Right: Trip (red) 5. Indicator LED for front communication 6. Front communication port (infrared) 3.1.2. Display 3.1.2.1. Display test at power up When connecting the auxiliary voltage to the relay: 1. The backlight will be turned on after the relay has performed the internal power-up tests and entered into the protection mode. 2. The display will be tested by inverting it for approximately three seconds, see Fig. 3.1.2.1.-1. In case a restart inhibit indication is displayed, the display test will not be run at power up.

Operator’s Manual REM 610 3. The display will be returned to the idle mode and the backlight turned off if no operation indication message is displayed. However, if the non-volatile function is active, a message shown on the display before the auxiliary voltage was disconnected will reappear on the display. Fig. 3.1.2.1.-1 Display test at power up, display inverted 3.1.2.2. Display modes When the display is in the idle mode, the name of the motor drive will be displayed, which by default is - ABB -. To change the name of the motor drive, use SPA parameter M20. Fig. 3.1.2.2.-1 Display in the idle mode When the display is in the view mode, you can only view the settings. Fig. 3.1.2.2.-2 Display in the view mode When the display is in the setting mode, you can also edit the settings. Fig. 3.1.2.2.-3 Display in the setting mode 3.1.2.3. Display backlight Normally the backlight of the display is off. • Turn the backlight on by pressing an arrow button on the HMI. If the HMI panel is not used for approximately five minutes, the backlight will be turned off automatically. • Activating the power-saving built-in feature by pressing will turn the backlight off within 20 seconds. 3.1.2.4. How to adjust the display contrast The display contrast is dependent on the temperature. REM 610 automatically adjusts the contrast for optimum readability. When the display is in the idle mode, you can also adjust the contrast manually. • To increase the contrast, hold down and adjust the contrast using . • To decrease the contrast, hold down and adjust the contrast using .        !" #    !

Operator’s Manual REM 610 11 Fig. 3.1.2.4.-1 Adjusting the display contrast After power start up of the relay, the factory default value of the display contrast will automatically be restored. 3.1.3. How to use the push-buttons The HMI includes push-buttons for navigating in the menu. Fig. 3.1.3.-1 Navigation buttons Use the navigation buttons to view, select and edit desired menu items. • Press an arrow button to activate the main menu. • To move between the menu levels and menu items, use the arrow buttons. • To select the item to be edited or to store a new value, press . • To increase or decrease the activated digit, shift the activated decimal point, or to navigate between options, use and . • To cancel and return the display to the previous mode (view mode or idle mode), press . $%# &# '&( % %) &) & %) &) & Table 3.1.3-1 Button navigation and editing Desired step or operation Push-button Step downward in the main menu or a submenu Step upward in the main menu or a submenu Entering a submenu from the main menu or a higher submenu Leaving a submenu for the main menu or a higher submenu Increasing a value in the setting mode Decreasing a value in the setting mode Moving the cursor in the setting mode or Selecting the front connection at power up and Entering or leaving the setting mode, storing a new value Entering the monitoring state and Adjusting the display contrast and or Resetting or cancelling, leaving the setting mode without storing a new value  *+ #%  *+ #%'&('##%& ,-#  .% +(# %# $  / $ %) $  / $ %)

Operator’s Manual REM 610 3.1.4. Main menu The main menu contains five main groups: • MEASUREMENTS • RECORDED DATA • SETTINGS • CONFIGURATION • INFO Fig. 3.1.4.-1 The display showing the first main menu group • To navigate between the main menu groups, use and . • To return the display to the idle mode, press . The display will be returned to the idle mode on expiration of the time out. 3.1.5. Submenu The menu structure contains several subgroups. The name of the main menu group is always shown on the first line. The second line displays either the name of the group menu, the name of the parameter and the parameter value, or just the parameter value, in which case it is also the name of the parameter. Fig. 3.1.5.-1 The display showing the first submenu • To enter a submenu, press ; to exit, press . • To navigate between the main levels in the submenus, use or . • Press to return the display to the idle mode. 3.1.6. HMI password The HMI password protects all user-changeable values on the technical level from being changed by an unauthorized person. The password function will remain inactive until the default password has been replaced. The default HMI password is 999. You can also change the password from a remote unit via parameter V162, but you can only read the password via the HMI. Resetting latched output contacts in the idle mode for 5 s Acknowledging and resetting indications, latched output contacts and memorized values and Resetting thermal level to 0 at power up and Table 3.1.3-1 Button navigation and editing &# %%'   &#'0%'  ,%1 11

Operator’s Manual REM 610 13 As soon as you have replaced the default HMI password, the new password will be required for altering parameter values. Once you have given the valid password, the display will remain in the setting mode until returned to the idle mode. Fig. 3.1.6.-1 Password request for editing setting parameters Change the HMI password as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\PASSWORD HMI and press . 3. Press to enter the setting mode and give the current HMI password if required. If the default password 999 is still valid, no password will be required. 4. The first digit of the password to be edited will start to flash. Set the digit using and . 5. Activate the next digit to be set by pressing or . 6. To store the new password and return the display to the view mode, press . The display will confirm the storage by once flashing “---” on the display. Alternatively, to exit the setting mode without storing the password change, press once before confirming and the display will be returned to the view mode. 7. Press to return the display to the idle mode. Fig. 3.1.6.-2 Changing the HMI password 3.1.7. SPA password The password for SPA bus communication is required for altering parameter values via the SPA bus. The default password is 001. You can change the SPA password either via the HMI or the SPA bus by first entering the currently valid password into parameter V160 and then entering the new password into parameter V161.  && 23."""   &&4"   %%' '%'   0#%'  $353  $3... 23.6  $$ 57$8 $353 5$3/. $3$3 , 38 23.6111 $353 ) -#(+# ##(+# $%-0 $ %) . 53

Operator’s Manual REM 610 Change the SPA password as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\COMMUNICATION\SPA SETTINGS\PASSWORD SPA and press . 3. Press to enter the setting mode and give the current HMI password if required. If the default HMI password 999 is still valid, no password will be required. 4. The first digit of the password to be edited will start to flash. Set the digit using and . 5. Activate the next digit to be set by pressing or . 6. To store the new SPA password and return the display to the view mode, press . The display will confirm the storage by once flashing “---” on the display. Alternatively, to exit the setting mode without storing the SPA password change, press once before confirming and the display will be returned to the view mode. 7. Press to return the display to the idle mode. Fig. 3.1.7.-1 Changing the SPA password 3.1.8. How to select language REM 610 allows you to choose among several different languages. The default language is English. For the selection of languages, see Fig. 3.1.8.-1. Change the display language as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\LANGUAGE and press to enter the currently valid language. 3. Press to enter the setting mode and give the password if required. The second line will start to flash indicating that you are allowed to set the language. 4. Use or to move the cursor to the desired language. 5. Press to confirm the selection. The selected language will be shown on the display. 6. Press to return the display to the idle mode. 4"  23.6  ,., $3$38 $$  %%' '%'   0#%'&  $353  $3... $3111 ..111 3.  33$3, 57$8 $353 5$3/. $3$3 , $3$3 $353 38 $" 23.111 $353 . $3 3., $%-0 $ %) ) -#(+# ##(+# 53

Operator’s Manual REM 610 15 By pressing before confirming the selection, the former language will remain active and the display will be returned to the view mode. Pressing again will return the display to the idle mode. Fig. 3.1.8.-1 Selecting language Note! The list of languages in the language selection menu differs depending on the HMI language set number in the order number. 3.1.9. How to set the real-time clock The real-time clock used for time-stamped events is set via two different settings, one for Year-Month-Day and another for Hours-Minutes-Seconds. To change one or both settings: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\TIME and press . 3. Use or to select the parameter to be edited. 4. Press to enter the setting mode and give the password if required. If the default password 999 is still valid, no password will be required. 5. The first digit of the setting value of the parameter to be edited will start to flash. Use and to move the cursor and and to increase or decrease the value. The setting range (e.g. Year or Minutes) is shown on the right-hand side of the second line of the display. 6. To store a new value and return the display to the view mode, press . 7. To exit the setting mode without storing the changes, press once before confirming and the display will be returned to the view mode. 8. Press to return the display to the idle mode. , %+' +4"  $$  %%' '%'   0#%' $%-0 $ %)  $353  $3... 5$3/. $3$3 , 57$8 $353 $353 38 23.6  . 53 ,6 9 3

Operator’s Manual REM 610 Fig. 3.1.9.-1 Setting the real-time clock 3.1.10. How to switch between front and rear connection There are two means of serial communication available for the relay: the front connection for SPA bus communication and the optional rear communication module for communication via the SPA bus, IEC 60870-5-103 or MODBUS (RTU or ASCII) protocol. If the relay is not provided with an optional rear communication module, or if the module has been disabled, the front connection is always active and switching between front and rear connection is not allowed. If the optional rear communication module has been installed and enabled, the default setting is rear connection. Switch between front and rear connection as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\COMMUNICATION and press . The cursor will be at the setting currently in use (REAR CONNECTION or FRONT CONNECTION). 3. Press to enter the setting mode. The second line will start to flash. 4. Use or to select the desired setting. 5. Press to confirm the selection. 6. Press to return the display to the idle mode. When the front connection has been selected and there is no communication for approximately five minutes, the rear connection will automatically be activated. To keep the front connection continuously active, press and simultaneously when connecting the auxiliary voltage to the relay. Note! When rear connection has been selected, the selected rear protocol will automatically be activated. 04"  $$  %%' '%'   0#%' $%-0 $ %)  $353  $3... 5$3/. $3$3 , 57$8 $353 $353 38 23.6  . 53 88..:"";< (( 00=&&:""!><

Operator’s Manual REM 610 17 Fig. 3.1.10.-1 Switching between front and rear connection 3.1.10.1. Indicator LED for front communication • Indicator off: Rear communication is currently selected • Lit indicator: Front communication port is currently selected • Blinking indicator: Front communication port is currently selected and the relay is communicating 3.1.11. How to select the protocol for rear communication REM 610 allows you to choose the communication protocol for rear connection. The selected protocol is stored in the non-volatile memory and will therefore be activated automatically after an interruption in the auxiliary voltage. Select the rear communication protocol as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\COMMUNICATION\REAR PROTOCOL and press . The cursor will be at the setting currently in use (e.g. SPA). 3. Press to enter the setting mode. The second line will start to flash. 4. Use or to select the desired setting. 5. Press to confirm the selection. 6. Press to return the display to the idle mode. 5%# 4"   %%' '%'   0#%'  $353  $3... 53 5$3/. $3$3 , 57$8 $353 38 23.6  ,., $3$38 $3111 ..111 3.  33$3, $3$3 $353 $" 53$3$3 $3$3 $353 $%-0 $ %) . $$ $3 3.,

Operator’s Manual REM 610 Fig. 3.1.11.-1 Selecting the communication protocol for rear connection 3.2. HMI operation levels The HMI menu consists of a user level and a technical level. The user level is used for measuring and monitoring whereas the technical level is used for advanced protection relay setting and can be configured to demand a password. The password will be required after the default value 999 has been replaced. 3.2.1. User level 3.2.1.1. Menu groups of the user level The user level contains three menu groups: • MEASUREMENTS = monitored measured values • RECORDED DATA = • stored event values from the protection functions • registered number of starts of protection functions • continuously updated registers of actual values from protection functions • INFO = information on the relay, such as device type and relay serial number You can monitor the data without a password. 3.2.1.2. How to monitor measured values You can monitor all measured values via MEASUREMENTS in the HMI menu. In addition, the measured current values on phases L1, L2 and L3 and the measured value of I0 can also be monitored by activating the monitoring state. To access the measured values on phases L1, L2 and L3 and the measured value of I0, I2 and θ via the HMI menu: 1. Press an arrow button to access the main menu. 2. The cursor will be at the first menu item, MEASUREMENTS. Press to see the measured value on phase L1. 3. Use and to monitor the measured values on phases L1, L2 and L3, and the measured value of I0, I2 and θ. The phase currents and the value of I2 are shown #) 4"  3.$ 3.  %%' '%'   0#%'  $353  $3... $4"?@"!"  $353 5$3/. $3$3 , 57$8 $353 38 23.6  ,., $3$38 $3111 ..111 3.  33$3, $3$3 $353 $"111 $%-0 $ %) . $$ $3 3., 53

Operator’s Manual REM 610 19 as multiples of the rated current, In, which correspond to the full load current (FLC) of the motor. I0 is shown as a percentage of the rated current of the current transformer (CT) while θ is shown as a percentage of the thermal trip level. Press once more to see the corresponding primary current value for L1, L2, L3 and I0. If the conversion factors have not been set, dashes will be displayed instead. 4. Use the arrow buttons to monitor other measured values in the menus TEMPERATURE DATA, CALCULATED DATA, DEMAND VALUES and HISTORY DATA; see Fig. 3.2.1.2.-1. 5. Press to return the display to the idle mode. Fig. 3.2.1.2.-1 Measurements To access the primary current values by activating the monitoring state: 1. Press and simultaneously to view the primary line currents on phases L1, L2 and L3 and the earth-fault current, I0. 2. Press to return the display to the idle mode. The display has to be in the idle mode to be able to activate the monitoring state. The display will not be returned to the idle mode automatically as the monitoring state does not have a time out. In case a fault is detected, however, the fault indication will displace the monitoring state.  &'0%#&4"  %%' '%'   0#%'  $353  $3...       1,%1 11 %,%1 11  1"A1 11 %"A1 11 '%%%+#0111  ;%1 11
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Operator’s Manual REM 610 Fig. 3.2.1.2.-2 Activating the monitoring state Note! The prerequisite for monitoring correct primary current values is that parameters M80 and M83 have been correctly set via serial communication. 3.2.1.3. How to monitor recorded data The contents of the event register and the information on motor start ups are found under the main menu group RECORDED DATA. 1. Press an arrow button to access the main menu. 2. Use or to select RECORDED DATA in the main menu and press to enter the first event. 3. To navigate between the events, use and . 4. To enter or exit a submenu, use or . 5. To return the display to the idle mode, press . Fig. 3.2.1.3.-1 Recorded data C %#%+4"  ,1 11,;1 11 ,1 11"1 11 )4" 33  %%' '%'   0#%'&  $353  $3... 35 !  D    $3...   ;  $3... $ %) $3... $3...  #( A111  #( A111  #( A111  #( A111 53  ( E1 1  (; E1 1  .4B$C111  , %1 11  ,; %1 11  , %1 11  #FF A111  #&F A111  #G A111  " A1 11  ; %1 11  #;F A111  ;#A111  #"F A111  % ## 111  . B$C111  . B$C111  .D B$C111  .!B$C111  .; B$C111  (( 00=&& &&&  88..  1,& %1 11 # ##0&111 &F1 G1 "F1 ;F1 FF1  & A111  # A111

Operator’s Manual REM 610 21 3.2.1.4. INFO The main menu group INFO contains information you may need when ordering repair service. 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select INFO and press to enter the first submenu, which shows the device type, relay serial number, test date, the CPU module as well as the optional RTD module. 3. For specific information on the CPU module, use to select CPU MODULE and press to view the CPU software number and revision. While in the CPU software number and revision view, press to view the CPU build number or to view the CPU serial number. 4. Use the arrow buttons to monitor the corresponding information on the optional RTD module. 5. To return the display to the idle mode, press . Fig. 3.2.1.4.-1 INFO 3.2.2. Technical level 3.2.2.1. Menu system of parameters Press an arrow button to activate the main menu. If the default password is in use, no password will be required to change the parameters. If the password protection is in use, “***” will be shown on the display until you give the valid HMI password. The views are used for reading and setting parameters, which are divided into two main groups: • SETTINGS • CONFIGURATION %-4"   %%'   0#%'&  $353  $3... 4" .3., 53 11111111 8888.. $3., 53 ?! 53 ?!D 11111111 111 11111111 53 111 53 53 $ %)

Operator’s Manual REM 610 3.2.2.2. How to change settings The actual settings consist of the settings of group 1 or group 2, depending on which group that has been selected to be active (indicated by an asterisk “*”). The actual settings can be seen in the first parameter menu, e.g. SETTINGS\PROTECT. STAGES\ Is> In:x.xx. Fig. 3.2.2.2.-1 Setting parameters in setting group 1 and setting group 2 By switching between setting groups 1 and 2, the user can activate a whole group of settings at the same time. Switch between the setting groups as follows: • with the parameter GROUP 1/GROUP 2 under the main menu group SETTINGS. • with a digital input signal, provided that SGB1...5/4 has been set to 1 in both setting groups (GRP1 and GRP2). • with parameter V150 via the SPA bus. When a large number of settings are to be altered, e.g. during commissioning of the relay systems, use a PC equipped with the necessary software. If such is not available, or when only a few settings are to be altered: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select the main menu group SETTINGS and the desired group menu (e.g. PROTECT. STAGES), and press . 3. Use or to select the parameter to be changed and press . 4. Use or to select setting group 1 or 2 (GRP1 or GRP2). The active setting group is indicated by an asterisk “*”. 5. Enter the setting mode by pressing and give the password if required. If the default password 999 is still valid, no password will be required. 6. The first digit of the setting value of the parameter to be edited will start to flash. Use and to move the cursor and and to increase or decrease the number. 7. To store a new value and return the display to the view mode, press . If the parameter is of a numerical kind, the display will confirm the storage by once flashing “---” on the display. 8. To exit the setting mode without storing the changes, press once before confirming and the display will be returned to the view mode. 9. Press to return the display to the idle mode. ;4"  '0%'   0#%'  ;1 11 1 11  $%-0 $ %) &F %1 11

Operator’s Manual REM 610 23 Fig. 3.2.2.2.-2 Settings Switchgroups The relay includes the following switchgroups: SGF1 SGF2 SGF3, SGF4 SGF5 Output contacts Display settings Protection functions Latching feature for programmable LEDs SGB1...SGB5 Digital inputs (DI1...DI5) SGR1...SGR5 Output contacts (PO1, PO2, PO3, SO1, SO2) SGL1...SGL8 Programmable LEDs ##%+&4"  ;1 11 1 11   3/3; 2. ..  %%' '%'   0#%'&  $353  $3...  3$   ;1 11 1 11    ;111 111  ;1 1 1 1 ;1 1 1 1  F A111 F A111 ;111 111     3  ..,111  3;  3 .,.111 3 ( 3 ( , 5   #/$%-0 $ %) 3$.  $,1 11 !F B$111 #!F &111 4F B$111  4F B$111 # 4F &111 #4F&111 (;F E1 1 DF B$111  DF B$111 # DF &111 #DF&111  !F B$111 # !F &111 (F E1 1  F B$111 # F &111  ;F B$111 ;F B$111 F B$111 #F &111 # ;F &111 #;F&111  F B$111 # F &111 F B$111 #F &111 9$ 11 
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Operator’s Manual REM 610 To set functions via switchgroups: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select the main menu group SETTINGS and the desired switchgroup menu (e.g. SGF), and press . 3. Use or to select the desired switchgroup (e.g. SGF2 for display settings) and press . 4. Use or to select setting group 1 or 2 (GRP1 or GRP2). The active setting group is indicated by an asterisk “*”. 5. Press to enter the setting mode and give the password if required. 6. Use or to select the bit to be set, and or to select the desired bit state, see Fig. 3.2.2.2.-4. 7. Press to confirm the selection. After confirmation, the display will return to the view mode and show the checksum of the switchgroup. 8. Press to return the display to the idle mode. Fig. 3.2.2.2.-3 Settings for switchgroups Fig. 3.2.2.2.-4 Setting bits ##%+& 4"  %%' '%'   0#%'&  $353  $3... 3/3; 2. ..  3$    111 ;111 ;11111111  11111111 ;1111  1111    ;11111111  11111111 , 5   3 ( 3 ( !11111111 ; 11111111 11111111 D11111111 11111111 ,!11111111 ,; 11111111 , 11111111 ,D 11111111 ,4 11111111 ,@ 11111111 , 11111111 ,? 11111111 5! 111 5; 111 5 111 5D  1 5 111 ! 1111 ;1111  1111 D 1111  1111 #/$%-0 $ %) 3$. 53 ##%+#&   0#%' 111  ;111 11  ) -#(&# ##(#&# #:"< $%-0 $ %)

Operator’s Manual REM 610 25 3.2.2.3. Configuration In general, the parameters found under CONFIGURATION are set only once by the customer, i.e. prior to commissioning of the relay. To alter a parameter: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select the main menu group CONFIGURATION and the desired group menu, and press . 3. Use or to select the desired parameter (e.g. UNIT ADDRESS :xxx) or set of parameters (e.g. SPA SETTINGS). In case of a set of parameters, use arrow buttons until you reach the desired parameter. 4. Press to enter the setting mode and give the password if required. 5. The parameter text (enumerator) or the first digit of the parameter setting value will start to flash. Set the enumerator or the digit/character using and . Activate the next digit/character to be set by pressing or . When setting an enumerator, however, the left and right arrows have no function. 6. To store a new value and return the display to the view mode, press . If the parameter is of numerical kind, the display will confirm the storage by once flashing “---” on the display. 7. To exit the setting mode without storing the changes, press once before confirming and the display will be returned to the view mode. 8. Press once more to return the display to the idle mode. Note! If a setting value beyond the allowed limits is confirmed in the setting mode, the former value will be restored.

Operator’s Manual REM 610 Fig. 3.2.2.3.-1 Configuration, part 1 $%-+4"  .> 4 23.6  ,., $3$38 $$  %%' '%'   0#%'&  $353  $3... $353 $3111 ..111 3.  33$3, $353 .1 .;1 .1 .D1 .!1 57$8 $353 5$3/. $3$3 , 53$3$3 $3$3 $353 ,. . 5$ 1 $353 $3$3 $353 3.$ 3. $353 $4"?@"!"  $$3. ,32/66 8 3..8 38 $353 38 $" .> 4 23.111 $353 .,. ,. $353  ,33 $353 ,6355 $353  111 . $3 3., $353 .D ? .> 4 $" $353 $"; $";!! .D ? $353 .D ? .; D . ; ." 66/,32 ,63 $353 $353 $353 53 9 3 .$6 5$ ,3 H3, ,6

Operator’s Manual REM 610 27 Fig. 3.2.2.3.-2 Configuration, part 2 3.2.2.4. How to acknowledge and reset indications, output contacts and memorized values • To clear the LEDs and the display, press . The LEDs and the display will be cleared only if the fault has disappeared. • Press for at least five seconds to unlatch the output contacts. Note that the LEDs and the display have to be cleared before this. • Press and simultaneously for at least half a second to perform a master reset, i.e. to clear indications and memorized values and to unlatch the output contacts. The display being inverted confirms this action. Memorized values include recorded data, disturbance recorder data and average values (demand values and history data, except for the running time). $%-+;4"  3 #""D! !" 23.6  $$  %%' '%'   0#%'&  $353  $3... $353 57$84" $353 57$8!" 57$8 $353 5$3/. $3$3 , 38 23.6111 $353 (( 00=&& $353 88.. $353 3 #""D! !" #;!"D! !" #"""D! !" ""D! ;!" ;"D! ;!" . $,. $353 $6./6 $6;. $6. $6D./6 $6!. $64. $.,. $'"D! !" ;"D! ;!" $" ;"E $353 #;!"D! !" #"""D! !" ""D! ;!" ;"D! ;!" $'"D! !" ;"D! ;!" $353 3 #""D! !" #;!"D! !" #"""D! !" ""D! ;!" ;"D! ;!" $'"D! !" ;"D! ;!" $" ;"E $353 3 #""D! !" #;!"D! !" #"""D! !" ""D! ;!" ;"D! ;!" $'"D! !" ;"D! ;!" 53

Operator’s Manual REM 610 3.3. Protection relay indications The operation of the relay can be monitored by means of three different kinds of indications on the HMI: • Three indicator LEDs with fixed functionality: Ready, Start/Alarm and Trip • Eight programmable indicator LEDs • A text message on the display The protection functions are not affected by fault indications. 3.3.1. Indicator LEDs When a protection stage starts or generates an alarm, the yellow indicator LED will be lit. When a protection stage trips, the yellow indicator LED will remain lit and the red indicator LED will be lit. When a starting protection stage is blocked, the yellow indicator LED will start to blink. The yellow indicator LED will also be lit to indicate an alarm from a protection stage. 3.3.1.1. Green indicator LED Fig. 3.3.1.1.-1 Green indicator LED Two different functions are embedded in the green indicator LED: power on and internal relay fault (IRF). • Indicator off: The auxiliary voltage is not connected. • Lit indicator: The relay is in operation. However, a less severe fault (warning) may have occurred. Refer to section Indications for internal relay faults (IRFs) and warnings. • Blinking indicator: An internal relay fault requiring repair by an authorized service supplier has occurred. Refer to section Indications for internal relay faults (IRFs) and warnings. 3.3.1.2. Yellow indicator LED Fig. 3.3.1.2.-1 Yellow indicator LED • Indicator off: No protection stage has started and there are no thermal alarms. % 8 

Operator’s Manual REM 610 29 • Lit indicator: A protection stage has started or generated an alarm. The start and alarm indication can be selected to be either latching or non-latching with the SGF switches. A non-latching indication will automatically be cleared when the fault has disappeared and the protection stage has been reset, whereas a latching indication will remain lit until manually cleared. • Blinking indicator: Starting protection stages have been blocked by an external digital input signal. The blocking indication is non-latching, i.e. it will disappear with the digital input signal. The yellow indicator LED will continue blinking for as long as a protection stage remains blocked. The blocking indication will disappear with the digital input signal or when the protection stage is no longer starting. If a protection stage is blocked when other protection stages are starting, the indicator will continue blinking. This because a blocking indication has a higher priority than a starting indication. 3.3.1.3. Red indicator LED Fig. 3.3.1.3.-1 Red indicator LED • Indicator off: No protection stage has tripped. • Lit indicator: A protection stage has tripped. The trip indication is latching, i.e. it will remain lit until manually cleared. 3.3.1.4. Programmable indicator LEDs In addition to the three fixed LEDs, the relay includes eight LEDs which you can program to indicate the status of different type of relay signals. The programmable LEDs can indicate the following information: • Trip signals from protection stages • Alarm signals from protection stages • Motor status and restart inhibit status • Status of the digital input signals Rout the signals to the LEDs via switchgroups SGL1...SGL8; to LED1 with the switches of switchgroup SGL1, to LED2 with those of SGL2, and so forth. Each SGL consists of 20 alternative signals. For detailed information on the signals, refer to the Technical Reference Manual. The LEDs are non-latching by default but you can also set them to operate as latching via switchgroup SGF5. 

Operator’s Manual REM 610 For instructions on setting the switchgroups, refer to section Switchgroups. 3.3.2. Indication messages The messages give an overview of protection operations and internal relay faults. 3.3.2.1. Operation indication messages When a protection stage starts, the text START will appear on the display along with the name of the function. Additionally, in case of a latching start indication, the name of the energizing input(s) which caused the fault will be displayed (except for the motor start-up supervision based on thermal stress calculation and the unbalance protection). The yellow indicator LED will be lit. Fig. 3.3.2.1.-1 Latching start indication When a protection stage trips, the text TRIP will appear on the display along with the name of the function. Additionally, the name of the energizing input(s) which caused the fault will be displayed (except for the motor start-up supervision, phase unbalance, phase reversal, thermal overload and temperature protection). The red indicator will be lit. Fig. 3.3.2.1.-2 Trip indication In case of an alarm from the thermal overload or temperature protection, the text ALARM will appear on the display along with the function symbol and the yellow indicator LED will be lit. Fig. 3.3.2.1.-3 Alarm indication In case of a restart inhibit state, the text RESTART INHIBIT will appear on the display. The state will not affect the start/alarm and trip LEDs, but instead you can use a programmable LED to indicate the state; refer to section Programmable # #$  FF, $  FF,/,;  0$ , F

Operator’s Manual REM 610 31 indicator LEDs. The text message for the restart inhibit state is non-latching, whereas the status indication via a programmable LED can be either latching or non- latching. The restart of a motor can be inhibited by the thermal protection, the cumulative start-up time counter or an external digital input signal. For the priority of indications for the restart inhibit state; refer to section Priority of operation indication messages. Fig. 3.3.2.1.-4 Restart inhibit indication Latching and non-latching indications A latching operation indication message will remain on the display until manually cleared or until replaced by a message of higher priority. However, if the fault is stable and has not disappeared, the operation indication message and the LED(s) will not be cleared. An operation indication generated by a non-latching start will automatically be cleared when the stage is reset. Priority of operation indication messages The messages on the display have a certain priority order. If different types of indications are activated simultaneously, the message with the highest priority will appear on the display. The priority order of the messages: 1. CBFP 2. Trip 3. Start/Alarm 4. Restart inhibit 4.1. Thermal protection 4.2. Cumulative start-up time counter 4.3. External restart inhibit When several protection stages generate starts or alarms, the last start/alarm indication message will be displayed. When several protection stages trip, the first trip indication message will be displayed until the time, as specified by the NEW TRIP IND. setting value, has expired. After this, a new trip indication message can displace the old one. A hidden trip indication message can be brought forward by pressing . 3.3.2.2. Disturbance recorder indication When the display is in the idle mode, an asterisk “*” indicating that the disturbance recorder has been triggered and is ready to be unloaded, will be shown in the lower right-hand corner of the display. &#%($ #& 6 

Operator’s Manual REM 610 3.3.2.3. Indications for internal relay faults (IRFs) and warnings There are two types of fault indications; internal relay fault (IRF) indications and warnings. Internal relay faults prevent relay operation while less severe faults (called warnings) allow continued relay operation with full or reduced functionality. Internal relay fault (IRF) At permanent internal relay faults, the relay is no longer protecting and has to be sent for repair at an authorized service supplier. When the self-supervision system detects a permanent internal relay fault, the green indicator LED will start to blink and the text INTERNAL FAULT and a fault code will appear on the display. State the fault code when sending the relay for service. As long as the green indicator LED (ready) is blinking, the fault indication cannot be cleared. In case an internal fault disappears, the green indicator LED will stop blinking and the relay will be returned to the normal service state, but the fault indication message will remain on the display until manually cleared (or a motor start up begins). Fig. 3.3.2.3.-1 Permanent IRF The fault code is of a numerical kind and identifies the fault type. The fault codes are listed in the table below: Table 3.3.2.3-1 IRF codes Fault code Type of fault 4 Error in output relay PO1 5 Error in output relay PO2 6 Error in output relay PO3 7 Error in output relay SO1 8 Error in output relay SO2 9 Error in the enable signal for output relays PO1,PO2,SO1,SO2 10, 11, 12 Error in the feedback, enable signal or output relays PO1,PO2,SO1,SO2 20, 21 Auxiliary voltage dip 30 Faulty program memory 50, 59 Faulty work memory 51, 52, 53 2), 54, 56 Faulty parameter memory1) 55 Faulty parameter memory, calibration parameters 75 RTD module faulty 80 RTD module missing 81 RTD module unknown 82 RTD module configuration error 85 Power supply module faulty 86 Power supply module unknown 90 Hardware configuration error 95 Communication module unknown %#5 ' # ,5, 5,$3."

Operator’s Manual REM 610 33 1) May be corrected by formatting to the factory setting. 2) All setting values will be zero during the fault. Warning In case of a less severe fault (warning), the relay will continue to operate except for those protection functions possibly affected by the fault. At this type of fault, the green indicator LED will remain lit, but the text WARNING with a fault code or a text message indicating the fault type will replace the name of the motor drive on the display in the idle mode. Some of these faults can be corrected by a relay operator at site. After the fault has disappeared or been corrected, the message will automatically be cleared. Fig. 3.3.2.3.-2 Warning with text message If more than one type of fault occur at the same time, one single numeric code which indicates all the faults will be displayed. For instance, “2049” implies two faults: the battery is low and the temperature sensor RTD6 is faulty. The code is composed of the weighting factors assigned to each fault type as follows: 1 + 2048; see Table 3.3.2.3-2. Fig. 3.3.2.3.-3 Warning with numeric code 104 Faulty configuration set for IEC 60870-5-103 131, 139, 195, 203, 222, 223 Internal reference voltage error 253 Error in the measuring unit Table 3.3.2.3-2 Warning codes Fault Weighting factor Description Battery low 1 • Battery voltage level low - Battery should be replaced - Warning will not be displayed if non-volatile memory settings have been set to 0 - In case only this warning is active, it will be displayed in text format (BATTERY LOW) Table 3.3.2.3-1 IRF codes Fault code Type of fault 2 %%+ 2 8,32 2 %%+; 2 5,$3.;"D>

Operator’s Manual REM 610 1) Temperature protection stages are out of operation. Trip-circuit supervision 2 • Error in trip circuit - Check the trip circuit for broken conductors and correct. - Warning will not be displayed if trip-circuit supervision (TCS) has been disabled Power supply module temperature high 4 • Temperature inside relay is too high - Check that ambient temperature is within service temperature range Communication module faulty or missing 8 • Communication module faulty or not installed - Check that plug-in unit is properly attached to relay case - Check that communication module is installed - Warning will not be displayed if rear communication module has been disabled - In case only this warning is active, it will be displayed in text format (Comm.card faulty) RTD module faulty 16 Three possible causes: 1) Storing in non-volatile memory has not been successful, which means that old settings will be taken into use after power up 2) Self calibration has failed 3) Offset voltage out of range - If warning is not cleared after a power reset, the relay may require service Temperature sensor range error 32 • At least one sensor (RTD1...6) is outside measurement range - Check that sensors are not broken Sensor circuit open or shorted (RTD1) 64 • Circuit is open or shorted1) - Check wiring of sensor - Check that sensor is not broken Sensor circuit open or shorted (RTD2) 128 • Circuit is open or shorted1) - Check wiring of sensor - Check that sensor is not broken Sensor circuit open or shorted (RTD3) 256 • Circuit is open or shorted1) - Check wiring of sensor - Check that sensor is not broken Sensor circuit open or shorted (RTD4) 512 • Circuit is open or shorted1) - Check wiring of sensor - Check that sensor is not broken Sensor circuit open or shorted (RTD5) 1024 • Circuit is open or shorted1) - Check wiring of sensor - Check that sensor is not broken Sensor circuit open or shorted (RTD6) 2048 • Circuit is open or shorted1) - Check wiring of sensor - Check that sensor is not broken Thermistor circuit open or shorted (Thermistor1) 4096 • Circuit is open or shorted - Check wiring of thermistor - Check that thermistor is not broken Thermistor circuit open or shorted (Thermistor2) 8192 • Circuit is open or shorted - Check wiring of thermistor - Check that thermistor is not broken Σ: 16383 Table 3.3.2.3-2 Warning codes

Operator’s Manual REM 610 35 3.4. Detachable plug-in unit 3.4.1. Identifying the product The order number is found on a label under the lower handle of the relay. Fig. 3.4.1.-1 Checking the order number of the relay 3.4.2. Detaching and installing the plug-in unit Prior to detaching the plug-in unit from the case, the auxiliary voltage must be disconnected. To detach the plug-in unit, lift the lower handle until the spring-loaded locks on both sides of the handle are released and the unit is pushed about 6 mm out of the case. This will separate the connectors and you can easily pull the unit out of the case. The relay features an automatic short-circuit mechanism in the current transformer (CT) connector. Therefore, detaching the plug-in unit will not open the secondary circuit of the CT which otherwise could cause dangerously high voltages. Signal connectors will be left open when the plug-in unit is detached. Fig. 3.4.2.-1 Detaching the plug-in unit from the case Warning! When checking the order number of the relay plug-in unit, be careful not to lift the handle beyond 25° (approx. 40 mm). Lifting the handle any further will detach the plug-in unit from the case. α = 25° y = 40 mm
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Operator’s Manual REM 610 Note! Before fitting a relay plug-in unit into a relay case, check that the unit and the case have the same order number. The order number of the case is printed on the bottom plate inside the case. However, if a substitute plug-in unit has to be used instead of the original unit, ensure that at least the first ten characters in the order numbers of the case and the plug-in unit are identical, as in the following example: In order to obtain the identical functionality to that of the original product, all characters in the order number, except for those indicating a spare part, should match the ones of the case. The relay features a built-in mechanical coding system which helps to prevent dangerous situations from arising, should a non-suitable plug-in unit be fitted into a relay case. When installing a plug-in unit into a case, first check that the handle is down in its initial position and then push the unit into the case until the locks click; see the figure below. Fig. 3.4.2.-2 Installing the plug-in unit into the case 3.4.3. Inserting and changing the battery The battery may only be inserted and changed by trained service personnel. In order to insert or change the battery, first detach the plug-in unit; refer to section Detaching and installing the plug-in unit. The battery compartment is accessible from underneath the plug-in unit as shown in Fig. 3.4.3.-1. Gently remove the battery with, for example, a flat-ended screwdriver. Be careful not to drop the battery inside the plug-in unit. Insert a new battery under the battery holder and ensure that you install the battery with the correct polarity to avoid damage to the equipment. Order number of the relay case REM610B55HCMP xx Order number of the plug-in unit REM610B55HCNR xx Danger! Forcing a non-suitable plug-in unit into a case will break the relay and may cause dangerous situations.

 

Operator’s Manual REM 610 37 The removed battery should be disposed of in compliance with local environmental regulations on the disposal of lithium batteries. The battery is not being charged during normal operation. When the relay is taken out of service, the battery should be removed in order to avoid discharge. Typical battery discharge time is 14 days. Fig. 3.4.3.-1 Inserting and changing the battery  ##I  ##I(  #
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Operator’s Manual REM 610 4. Commissioning and maintenance The relay should be subject to regular tests and maintenance in accordance with national regulations and instructions. Prior to commissioning, the functionality of the application-specific relay configuration and settings have to be tested. During relay commissioning, the operation of short-circuit and earth-fault protection is to be tested using secondary injection testing in order to secure personal safety. Additionally, correct operation of input and output signals to and from the relay should be verified. REM 610 is a numerical protection relay with functionality implemented in the relay software configuration. Software functionality does not change over time and the relay performs extensive self-supervision during operation. Therefore, it is not necessary to perform extensive relay testing during periodic maintenance. When the protection relay is operating under the specified conditions (refer to the Technical Reference Manual), the manufacturer recommends preventive maintenance to be performed every five years. This periodically performed preventive maintenance is to be carried out to secure correct and safe operation of the relay. When performing preventive maintenance, the correct functionality of the relay is to be verified as well as the wiring circuitry to and from the relay. If the environmental conditions at the relay operating site differ from those specified, for instance temperature and humidity, or if the atmosphere around the relay contains chemically active gases or dust, the relay ought to be visually inspected. At the visual inspection, the following should be observed: • Signs of mechanical damage on the relay, contacts and relay case. • Rust spots or signs of corrosion on the terminals or case. 4.1. Commissioning instructions Relay commissioning is carried out to confirm correct operation of the relay when it is taken into use. Polarity checking of phase current transformers (CTs) should be performed to confirm that the wiring circuitry between the CTs and the relay is correct, which is a prerequisite for the protection functions in the relay to operate correctly. The circuit breaker tripping circuit, interlocking and signalling wiring should also be tested. When commissioning the relay, secondary injection testing is performed to secure personal safety in case of short circuits or earth faults in the system. If desired, secondary injection testing can also be used for more elaborate testing of the relay’s functionality. Danger! Do not open the secondary circuit of a current transformer during any phase of the testing when the primary circuit is live. The high voltage generated by an open CT secondary circuit may be lethal and damage instruments and insulation.

Operator’s Manual REM 610 39 Relay commissioning includes: 1. Verifying that the correct application-specific settings have been entered into the relay. This is done by reading the relay settings either via the HMI or serial communication and comparing these to the calculated application-specific settings. If read via serial communication, the settings can be stored as a commissioning setting record file. 2. Verifying the current measurements – refer to section Measurements verification 3. Testing of signal routing to output contacts – refer to section Function test 4. Testing of digital input signals availability – refer to section Digital input test 5. Testing of short-circuit protection – refer to section Testing of protection functions 6. Testing of earth-fault protection – refer to section Testing of protection functions 4.2. Maintenance instructions When performing periodic preventive maintenance, the whole circuit breaker tripping circuit should also be tested, if possible. This can easily be done with the plug-in unit removed from the relay case, as the terminals for output contacts in the relay case are left open in such a situation. Relay preventive maintenance includes verification of the relay operation and changing possibly worn parts. The verification is carried out to ensure that the relay hardware operates correctly, i.e. as it did when first commissioned. 4.2.1. Relay verification The relay maintenance verification includes: 1. Verifying measurements – can be performed according to the instructions in section Measurements verification. 2. Verifying output contacts operation – can be performed according to the instructions in section Function test. The circuit breaker tripping circuit should be disconnected from the relay during this verification, in order to avoid unwanted operation in the system. Interlocking signals should also be disconnected from the relay during the verification in order to avoid dangerous situations from occurring in the system. 3. Verifying digital inputs operation – can be performed according to the instructions in section Digital input test 4.2.2. Preventive parts replacement When being used for real-time clock and recorded data functions, the battery should be changed every five years; refer to section Inserting and changing the battery. Danger! When the plug-in unit is removed from the case, internals of the case must not be touched. Relay case internals may have high voltage potential and touching these may cause personal injury.

Operator’s Manual REM 610 4.3. Measurements verification As most of the protection functions in the protection relay are based on the phase currents and earth-fault current measured by the relay, it is important to verify that the relay is measuring proper values. This verification can be performed by examining the current readings on the display while injecting a pure sinusodial current into the current input. If the reading on the display corresponds to the calculated value, taking the relay accuracy and display resolution into account, the relay is measuring proper values. Rated current for the energizing input being verified is shown on the relay label under the lower handle of the relay. The protected unit scaling factor, used for motor full load current In compensation, has to be taken into account when verifying phase currents measured by the relay. The value to be shown on the display is calculated as follows: When verifying the earth-fault current measured by the relay, the value to be shown on the display is calculated as follows: 4.4. Function test This section describes how the signal routing from protection functions to, and operation of, the output contacts in the relay can be tested. The internal signals are routed to the output contacts according to the SGR switchgroups. The test mode is accessible via FUNCTION TEST/DI under CONFIGURATION in the HMI menu. In the test mode, all internal signals from the different protection stages can be activated one by one, the self-supervision included. 1. Press an arrow button to access the main menu. 2. Use or to select CONFIGURATION in the main menu and press . The cursor is at the first menu item, FUNCTION TEST/DI. Press again to enter the test menu. 3. The cursor is at the first parameter, FUNC.TEST. Press to enter the test mode and give the password if required. 4. Select the wanted signal with or and press to activate the signal. The signal will remain active for as long as remains pressed. 5. Repeat the previous step to test other signals. 6. To leave the test mode, press . 7. Press again to return the display to the idle mode. Value on LCD In ( ) Injected current energizing input rated current ---------------------------------------------------------------------------------------     PU scalin × g factor = Value on LCD % ( ) Injected current energizing input rated current ---------------------------------------------------------------------------------------     100 × % =

Operator’s Manual REM 610 41 The table below shows the activation order and the corresponding digit flashing when a signal is being tested. It is also possible to test the output contacts via serial communication using O- parameters. 4.5. Digital input test This section describes how the availability of signals connected to the digital inputs can be tested. To monitor the status of the digital inputs, navigate in the HMI menu as follows: 1. Press an arrow button to access the main menu. 2. Use or to select CONFIGURATION in the main menu and press . The cursor is at the first menu item, FUNCTION TEST/DI. Press again to enter the test menu. 3. Use or to select DI STATUS and press to see the status of DI1. 4. Use and to monitor the state of the other four digital inputs. 5. Press to return the display to the idle mode. It is also possible to read the state of the digital inputs via serial communication. Table 4.4.-1 Function test Number Function 1 Alarm of stage θ> 2 Trip of stage θ> 3 Start of stage Is> 4 Trip of stage Is> 5 Start of stage I>> 6 Trip of stage I>> 7 Start of stage I< 8 Trip of stage I< 9 Start of stage I0> 10 Trip of stage I0> 11 Start of stage I2> 12 Trip of stage I2> 13 Trip of stage REV 14 Motor start up 15 External trip 16 Alarm of stage ThA> 17 Trip of stage ThA> 18 Alarm of stage ThB> 19 Trip of stage ThB> 0 IRF

Operator’s Manual REM 610 4.6. Testing of protection functions The short-circuit and earth-fault protection functions in the relay can be tested with the setting values used during normal operation. If other settings are used during testing, you should make sure that the original settings are re-entered after the test is completed. The test is performed as a secondary test, by injecting current to the current energizing inputs. To enable secondary testing without accidentally blocking other relays or tripping circuit breakers in the system, the relay has to be disconnected. 4.6.1. Testing of the short-circuit protection If proper 3-phase secondary testing equipment is not available for current generation, the phase unbalance and phase reversal protection functions have to be out of operation during the test. When calculating the current to be injected into the phase current energizing inputs, the calculation should be done on the basis of the following: the rated current, 1 A or 5 A, of the relay energizing input to be tested the protected unit scaling factor (used for motor full load current compensation) This gives the current to be injected during the test as follows: injected current (A) = 2.5 x I>> x Rated current of the energizing input x protected unit scaling factor To perform the test, inject the current in all three phase current energizing inputs. The output contacts, to which the trip signal is routed from the short-circuit protection function, should be activated on the expiration of the set operate time of stage I>>. 4.6.2. Testing of the earth-fault protection When calculating the current to be injected into the earth-fault current energizing input, the calculation should be done on the basis of the following: the rated current, 1 A or 5 A, of the relay energizing input to be tested This gives the current to be injected during the test as follows: injected current (A) = 2.5 x I0> x Rated current of energizing input To perform the test, inject the current in the earth-fault current energizing input. The output contacts, to which the trip signal has been routed from the earth-fault protection stage, should be activated on the expiration of the set operate time of stage I0>. Caution! For the limited current carrying capacity of the wiring, terminals and measuring transformers of the relay, refer to the Technical Reference Manual.

Operator’s Manual REM 610 43 5. Spare parts 5.1. Plug-in unit The relay’s construction allows a spare part in form of a plug-in unit. The outage time can therefore be reduced to a minimum in case the relay should fail. In case of malfunction, please consult your relay supplier. The spare plug-in unit to be used for a certain relay is suitable if at least the first ten characters in the order number are identical with those in the order number of the case. Note! In order to obtain identical functionality to those of the original product, all characters in the order number, except for those indicating a spare part, should match the ones in the order number of the case. The relay features a built-in mechanical coding system which helps preventing dangerous situations from arising, should a non-suitable plug-in unit be fitted into a relay case. The plug-in unit is calibrated as a whole to achieve the best possible operation accuracy and individual pieces of it should not be removed. If the faulty plug-in unit is subject to guarantee and the fault is caused under circumstances covered by the guarantee conditions, it should be returned for repair, see section Guarantee. Ordering of spare parts is done using the same ordering system as for ordering a new relay. 5.2. Battery The battery for real-time clock and non-volatile memory can be purchased in stores specialized in electronic components. Recommended battery manufacturers and types are Panasonic of type BR2032, and Rayovac of type BR2032. Batteries of the recommended lithium BR-types cannot be recharged. Danger! Forcing a non-suitable plug-in unit into a case will break the relay and may cause dangerous situations.

Operator’s Manual REM 610 6. Repair If the relay fails in operation or if the operating values differ remarkably from the specified values, the relay is to be given a proper overhaul. All major measures involving overhaul of electronics are to be taken by the manufacturer. Please contact the manufacturer or the nearest representative for further information on checking, overhaul and recalibration of the relay. When contacting ABB for ordering repair services, give a description of the fault and state the fault code, if applicable.

Operator’s Manual REM 610 45 7. Ordering information Refer to the Technical Reference Manual.

Operator’s Manual REM 610 8. References Other available manuals: • Technical Reference Manual, 1MRS 752263-MUM • Installation Manual, 1MRS 752265-MUM

Operator’s Manual REM 610 47 9. Abbreviations ASCII American Standard Code for Information Interchange CBFP Circuit-breaker failure protection CPU Central processing unit CT Current transformer DI Digital Input HMI Human-Machine Interface IDMT Inverse definite minimum time characteristic IEC International Electrotechnical Commission IRF Internal relay fault LCD Liquid Crystal Display LED Light-emitting diode NPS Negative-phase-sequence PC Personal computer PO1, PO2, PO3 Power outputs PTC Positive temperature coefficient RTD Resistive Temperature Detector RTU Remote Terminal Unit SGB Switchgroup for digital inputs SGF Switchgroup for functions SGL Switchgroup for LEDs SGR Switchgroup for output contacts SO1, SO2 Signal outputs TCS Trip-circuit supervision

FI-65101 Vaasa FINLAND Tel. +358 10 22 11 Fax. +358 10 224 1094 www.abb.com/substationautomation 1MRS 752264-MUM EN 03.2005