Acer X1130P Service Manual
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Projector Service Manual
Model : X1130P, X1130PA, X1230PK,X1230P,
X1230PA, X1237
Version: Rev3
First Edition (Jul. 2009)
RESTRICTIONS ON USE OF MATERIALS:
CHAPTER 1 SYSTEM SPECIFICATION .........................................................................4
Product Specification.................................................................................................................... 4
Electrical Specification.............................................................................................11
Power Supply Specification.....................................................................................15
System Block Diagram............................................................................................................... 16
Product Overview........................................................................................................................ 17
CHAPTER 2 SYSTEM UTILITIES..................................................................................21
Firmware Upgrade SOP............................................................................................................. 21
Method to enter factory menu ................................................................................................... 29
EDID Upgrade SOP.................................................................................................................... 30
Serial Number Upgrade SOP.................................................................................................... 33
How to Change Model name..................................................................................................... 35
CHAPTER 3 SYSTEM DISASSEMBLING AND REPLACEMENT................................36
Main Unit Disassembling............................................................................................................ 36
Module Assembly Key Point - Optical Engine ........................................................................ 41
Module Assembly Key Point – Mechanical ............................................................................. 54
CHAPTER 4 TROUBLESHOOTING..............................................................................71
System Analysis .......................................................................................................................... 71
Optical Problems Checking Items ............................................................................................ 72
Power Supply Problems Checking Flow ................................................................................. 74
LED Messages Definition........................................................................................................... 75
Error Count Messages Definition.............................................................................................. 76
RS232 Connection...................................................................................................................... 77
Adjustment / Alignment Procedure........................................................................................... 79
CHAPTER 5 FRU LIST ..................................................................................................84
Exploded Diagram....................................................................................................................... 84
Module 1 – Total Exploded View............................................................................................... 84
Module 2 – ASSY UPPER CASE ............................................................................................. 86
Module 3 – ASSY LOWER CASE ............................................................................................ 87
Module 4 – ASSY FRONT CASE ............................................................................................. 88
FRU List........................................................................................................................................ 89
APPENDIX A - CODE LIST: IR / RS232 / DDC DATA........................................................94
1. Remote Control Code: ........................................................................................................... 94
2. RS-232 Command Code ....................................................................................................... 96
3. DDC Data................................................................................................................................. 98
Modify FRU List—service lamp P/N
Rev0
2009.07.27
(P.5) Modify SPEC : Projection Offset = 120% ±5%
Rev1
2009.07.29
Add X1230PK different part :
(1) Ch1- SPEC,
(2) Ch3- Disassembly process, Module Assembly Key Point
(3) Ch4- alignment procedure
(4) Ch5-FRU List
(5) Appd. A- DDC table
Rev2
2009.09.11
Add X1130PA different part :
(1) Ch1- SPEC,
(2) Ch3- Disassembly process, Module Assembly Key Point
(3) Ch4- alignment procedure
(4) Ch5-FRU List
(5) Appd. A- DDC table
Rev3
2009.09.23
Add X1230P, X1230PA, X1237 different part
(1) Ch1-SPEC
(2) Ch2-“How Change Model Name” for X1230P/X1230PA/X1237
(3) Ch3- Disassembly process
(4) Ch4-Adjustment / Alignment Procedure
(5) Ch5-FRU List
(6) Appendix A-Remote Control Code
(7) Appd. A- DDC table
Chapter 1 System Specification
Product Specification
1.0
Optical Performance
2.0
Image Quality
3.0
Mechanical Specification
4.0
Packaging
5.0
Thermal Specification
6.0
Environmental
7.0
Regulatory
8.0
Reliability
9.0
Power Requirements
10.0 Panel Specification
11.0 Compatibility
12.0 Image Interface
13.0 Control Interface
14.0 User Interface
1.0 Optical Performance
Tested under 60” (diagonal) image size with Wide
projection lens position unless other specified.
1.1 ANSI Brightness
X1130P/X1130PA/X1230P : Minimum 2000 Lumens
X1230PK/X1230PA : Minimum 1840 Lumens
X1237 Minimum 2400 Lumens
1.2 Brightness Uniformity
1.2.1 ANSI Uniformity
Minimum 55%
1.2.2 JBMA Uniformity
Minimum 75%
1.2.3 Upper-Down
unbalance
0.5~2
1.2.4 Left-Right
unbalance
0.6~1.67
1.3 Contrast Ratio
1.3.1 ANSI Contrast
Minimum 150:1
1.3.2 FOFO Contrast
without APM
X1130P/X1130PA/ X1230P/ X1237: Minimum 1600:1
X1230PK/X1230PA : Minimum 1100:1
1.3.3 FOFO Contrast with
APM
X1130P/X1130PA/ X1230P/ X1237: Minimum 2100:1
X1230PK/X1230PA : Minimum 1200:1
1.4 Light Leakage
1.4.1 Light Leakage in
Active Area
<0.5 lux compared to center point within 60” (Diagonal at
2.3m, Wide) image size. Note: This light leakage in Active
area is only described as the spot light with obvious shape.
It is not included the uniformity difference of the projector for
black pattern.
1.4.2 Light Leakage out of
Active Area
(Except DMD Defect)
<0.5 lux with 60”~80“(Diagonal at 2.3m, Wide) image size
1.5 Color
X
Y
1.5.1 White
0.314±0.04
0.377±0.04
1.5.2 Red
0.647±0.04
0.341±0.04
1.5.3 Green
0.344±0.04
0.587±0.04
1.5.4 Blue
0.139±0.03
0.090±0.03
1.6 Color Uniformity
X
Y
1.6.1 White
0.040
0.040
1.6.2 Red
0.040
0.040
1.6.3 Green
0.040
0.040
1.6.4 Blue
0.040
0.040
1.7 Color Gamut
Typ 60% compare NTSC
2.0 Image Quality
2.1 Throw Ratio
52.5”±3% Diagonal at 2m, Wide
2.2 Zoom Ratio (tolerance
applied)
1.1±2%
2.3 Distortion
2.3.1 Keystone Distortion
<1.0%
2.3.2 Vertical TV
Distortion
<1.0%
2.4 Projection Offset
120% ±5%
2.5 Focus Range
2.5.1 Visible Range
1~8 m
2.5.2 Clearly Focus
Range
1.5~6 m(Spec. defined as item 2.6)
2.6 Focus
2.6.1 区 Pattern
(1) If pattern can be uniformly focused (not worse than Limit
Sample), then pass!
(2) If it’s difficult to judge, then check 2.6.2
2.6.2 Defocus and Flare
X1130P :
Defocus: R<=3.0; G<=3.0; B<=3.0 pixel
Flare: R<=3.5; G<=3.5; B<=3.5 pixel
Slight flare is not counted as flare.
X1130PA/X1230PK/X1230P/X1237/X1230PA:
Defocus: R<=3.5; G<=3.0; B<=3.0 pixel
Flare: R<=4.0; G<=4.0; B<=4.0 pixel
Slight flare is not counted as flare.
2.6.3 Focus unbalance
Adjust focus from near to far until one corner clear,
difference less than 50 cm
Center of
49”diagonal area
All other area
R-G
<2/3
<1
G-B
<2/3
<1
2.7 Lateral Color
R-B
<1
<1
2.8 Image Quality
2.8.1 DMD Image Quality
2.8.2 Image Imperfection
2.9 Lamp Type
Philips UHP 185W-160W 0.9 E20.9 with VIDI
3.0 Mechanical Specification
3.1 Dimensions
264 x 225 x 95 mm (L x W x H)
3.2 Weight
<2350g
3.3 Security Slot
Kensington compatible slot 150N break away force
3.5 Lens Cover
Lens Cover
3.6 Feet
Fast adjustable foot in front, Adjustable foot and Fixed foot
in rear. foot Tilt:0-6∘,right/left: +2.2
/
∘-0.5∘
4.0 Packaging
Detail refer to following Packing section
4.1 Outside Dimensions
360 x 180 x 297mm (L x W x H)
4.2 Weight
<4100g
4.3 Transportation
40 feet container 2688 sets, 20 feet container 1344 sets
By air 48 sets
5.0 Thermal Specification
Mechanical component temperature at ambience 0~35℃
5.1 Surface held or
touched for short periods
Metal < 65°C; Plastic<85°C
Metal
Plastic
5.2 Surface which may be
touched
<65°C
<85°C
5.3 Exhaust Air
<95°C
6.0 Environmental
Operating
0~35°C, without condensation
6.1 Temperature
Storage
-30~65°C, without condensation
Operating
10~90%RH, without condensation
6.2 Humidity
Storage
10~90%RH, without condensation
Normal mode: 34dBA @ 23±2°C, CW x2 speed
Eco mode: 29dBA @ 23±2°C, CW x2 speed
Normal mode: 36dBA @ 23±2°C, CW x3 speed
Eco mode: 31dBA @ 23±2°C, CW x3 speed
X1230PK/X1230PA :
Normal mode: 36dBA @ 23±2°C, CW x2 speed
Eco mode: 31dBA @ 23±2°C, CW x2 speed
Normal mode: 38dBA @ 23±2°C, CW x3 speed
Eco mode: 33dBA @ 23±2°C, CW x3 speed
6.3 Audible Noise Level
Maximum
X1130P/X1130PA/X1230P/X1237 :
Normal mode: 36dBA @ 23±2°C, CW x2 speed
Eco mode: 31dBA @ 23±2°C, CW x2 speed
Normal mode: 38dBA @ 23±2°C, CW x3 speed
Eco mode: 33dBA @ 23±2°C, CW x3 speed
X1230PK/X1230PA :
Normal mode: 38dBA @ 23±2°C, CW x2 speed
Eco mode: 33dBA @ 23±2°C, CW x2 speed
Normal mode: 40dBA @ 23±2°C, CW x3 speed
Eco mode: 35dBA @ 23±2°C, CW x3 speed
6.4 Altitude
Operating:
1. 12,000 feet @ 25°C (3.5 hours)
2. Altitude Ramp rate: <= 3500 feet per minute (1 hour)
Non-operating:
40,000 feet @ -30 °C (1 hour)
Safety
CB, GS, cTUVus, PSE, CCC
EMC
CE, FCC, VCCI
7.0 Regulatory
ESD
8.0 Reliability
8.1 MTBF
25000 hours except Lamp
8.2 Lamp Lifetime
Normal : 3000 hours
Eco: 4000 hours
(50% of Projector will have 50% initial minimum brightness)
9.0 Power Requirements
Adhere to “Power Supply Specification” section
9.1 Power Supply (Normal)
VAC 100 – 240 (50/60Hz),
Typical
280W Max.
9.2 Power consumption
Standby
1W Max.
9.3 Power Connector
IEC-06
10.0 Panel Specification
10.1 Type
X1130P/X1130PA : 0.55” SVGA 2xLVDS Series 450 DMD
X1230PK/X1230PA : 0.55” XGA 2xLVDS Series 450 Super
value DMD
X1230P/X1237:0.55” XGA 2xLVDS Series 450 DMD
10.2 Pixels
X1130P/X1130PA : H: 800 X V: 600
X1230PK/ X1230P / X1230PA / X1237: H: 1024 X V: 768
10.3 Color Depth
30 Bits (1.07 Billion Colors)
11.0 Compatibility
Adhere to “Electrical Specification” section
11.1 PC
PC Compatible 640X480 1024X768, compressed
1600X1200; Composite-Sync; Sync-on-Green
NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/
PAL60/
11.3 YpbPr
NTSC (480i)/ 480p/ PAL (576i)/ 576p,
HDTV (720p/1080i/1080p)
11.4 DDC
EDID 1.3
12.0 Image Interface
Adhere to “Electrical Specification” section
12.1 Analog RGB Input
X1130P/X1230PK:
15 pin D-Sub (Female) x 1 (Reserved 2nd VGA IN)
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
X1130PA/ X1230P/ X1237 /X1230PA:
15 pin D-Sub (Female) x 2
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
12.2 Video Input
RCA jack (Yellow)
Video amplitude 1.0 Vp-p : Impedance 75Ω
12.3 S-Video Input
4 pin Mini-Din (Female)
Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω
C: Chroma amplitude 0.286 Vp-p : Impedance 75Ω
12.4 YPbPr Input
15 pin D-Sub (Female) x 1
Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω
12.5 Analog RGB Output
X1130P : None
X1130PA/X1230PK/X1230P/ X1237/ X1230PA :
15 pin D-Sub (Female) x 1 (Only support D-sub 1)
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
13.0 Control Interface
13.1 IR Receiver
IR Receiver x 2 (Front/Top)
Angle: ±0° Distance 0~10m ; ±40° Distance 0~8m
13.2 Serial Connector
RS232 Mini DIN 3pin,
command table adhere to “Electrical Specification” section
13.3 USB Connector
X1130P : None
X1130PA/ X1230PK/ X1230P/ X1237/ X1230PA: Mini USB
TYPE B Terminal for page up/down
14.0 User Interface
Adhere to “Electrical Specification” section
14.1 Operator Keypad
9 Keys:
Power ; Source ; Resync ; e ; Menu ; Left ; Right ;
Up(Keystone-) ; Down(Keystone+)
14.2 Indicators
3 LEDs:
Power On/Off Status; Lamp Status; Temperature Status
14.3 Electric Keystone
Manual vertical keystone and adjustable range ±40°
14.4 Auto Ceiling mount
detection
X1130P/X1130PA : None
X1230PK/ X1230P/X1237/ X1230PA: Projector will
auto-detect and project by aligned screen like
auto-keystone effect no matter which projection method
X1130PA / X1230PK/ X1230P/ X1237/ X1230PA: see below
SPEC
15.1 PC Audio Input
X1130PA / X1230PK/ X1230P/ X1237/ X1230PA :
Φ3.5mm stereo mini jack
500mVrms 10 KΩ or more
15.2 Speaker
X1130PA /X1230PK / X1230P/ X1237/ X1230PA:
Speaker 8Ω 2W X 1, Amplifier 1W X1
16.0 Lamp hour
Lamp hour = [Hour used in Normal Mode] + 3/4 *[Hour used
in Eco. Mode]
17.0 Closed Caption (CC)
17.1 CC version
CC1/CC2/CC3/CC4
18.0 Instant On
(Running change to phase-in X1130P/X1130PA /X1230PK /
X1230P/ X1237/ X1230PA MP stage)
After turn off projector, there is 120 seconds called “Instant
On stage”. At this stage, user can turn on the projector. Aftet
this stage, projector will cooling for 20 seconds, and all
keypads are not allowed to operate.
19.0 3D Projection
(Running change to phase-in X1130P/X1130PA /X1230PK /
X1230P/ X1237/ X1230PA MP stage)
See below detail description.
3D Projection :
This function is only for 3D contents and must wear 3D glasses.
TI DDP DDP2430
TI DDP DDP2431
• Does not support FRC (Frame Rate Conversion)
• Can not support HQFS 60Hz 3D source from
DVD which need to go thru FRC
• Can only support 120Hz 3D source from PC
(VGA/DVI/HDMI)
• Support FRC (Frame Rate Conversion)
• Can support HQFS 60Hz 3D source from
DVD which need to go thru FRC
• Can support 120Hz 3D source from PC
OSD :
− Add “3D”, “3D Sync Invert” in Image Page
− “3D Sync Invert” is adjustable when above "3D" is on. Otherwise 反白
− When 3D is enabled, Display Mode(in Color Page) is not adjustable (反白).
− For DDP2430 models : 3D / 3D Sync Invert , only appear for VGA/DVI/HDMI source.
Disappear if other sources.
− For DDP2230/2431 models : no this limitation.
Reminder screen :
− Pop-up screen and appear 10 sec in the center of the screen. End-users can press Menu to
exit within 10 sec.
− (1) When 3D enable, this screen will appear after exit OSD menu.
− (2) There has reminder screen if 3D still enable when power on projector.
− Priority : PWD login screen (Security fn is on) Lamp life reminder 3D reminder
Screen Timer and other OSD pup-up fn.
1. Timing Table
The PC timing is as following:
Resolution
Mode
Refresh rate
(Hz)
H-frequency
(kHz)
Clock
(MHz)
VGA_60
59.940
31.469
25.175
VGA_72
72.809
37.861
31.500
VGA_75
75.000
37.500
31.500
640 x 480
VGA_85
85.008
43.269
36.000
VGA_70
70.087
31.469
28.3221
720 x 400
VGA_85
85.039
37.927
35.500
SVGA_56
56.250
35.156
36.000
SVGA_60
60.317
37.879
40.000
SVGA_72
72.188
48.077
50.000
SVGA_75
75.000
46.875
49.500
800 x 600
SVGA_85
85.061
53.674
56.250
XGA_60
60.004
48.363
65.000
XGA_70
70.069
56.476
75.000
XGA_75
75.029
60.023
78.750
1024 x 768
XGA_85
84.997
68.677
94.500
SXGA_70
70.012
63.851
94.500
1152 x 864
SXGA_75
75.000
67.500
108.000
1152 x 864
SXGA_85
84.990
77.094
121.500
SXGA_60
60.020
63.981
108.000
SXGA_72
72.000
76.970
134.600
SXGA_75
75.025
79.976
135.000
1280 x 1024
SXGA_85
85.024
91.146
157.500
QuadVGA_60
60.000
60.000
108.000
1280 x 960
QuadVGA_75
75.000
75.000
126.000
1400 x 1050
SXGA+_60
59.978
65.317
121.750
1600 x 1200
UXGA_60
60.000
75.000
162.000
640x480@60Hz
Mac G4
59.940
31.469
25.170
640x480@67Hz
MAC13
66.667
35.000
30.240
800x600@60Hz
Mac G4
60.317
37.879
40.000
832x624@75Hz
MAC16
74.546
49.722
57.280
1024x768@60Hz
Mac G4
60.004
48.363
65.000
1024x768@75Hz
MAC19
75.020
60.241
80.000
1152x870@75Hz
MAC21
75.061
68.681
100.00
WXGA_60
59.870
47.776
79.500
WXGA_75
74.893
60.289
102.250
1280 x 768
WXGA_85
84.837
68.633
117.500
1280 x 720
WXGA_60
60.000
45.000
74.250
1280 x 800
WXGA_60
59.810
49.702
83.500
1440 x 900
WXGA+_60
59.887
55.935
106.500
1680 x 1050
1680x1050_60
59.954
65.290
146.250
1920 x1080
1920x1080_60
60.000
67.500
148.500
1366 x 768
acer_16:9
59.790
47.712
85.500
1024 x 600
acer_timing
60.000
37.500
50.400
640 x 480
VGA_120
119.518
61.910
52.500
800 x 600
SVGA_120
119.854
77.425
83.000
1024 x 768
XGA_120
119.804
98.958
137.750
Note:3D timing will phase in after MP when 3D function ready
YPbPr support timing is as following:
Signal format
fh(kHz)
fv(Hz)
480i(525i)@60Hz
15.73
59.94
480p(525p)@60Hz
31.47
59.94
576i(625i)@50Hz
15.63
50.00
576p(625p)@50Hz
31.25
50.00
720p(750p)@60Hz
45.00
60.00
720p(750p)@50Hz
37.50
50.00
1080i(1125i)@60Hz
33.75
60.00
1080i(1125i)@50Hz
28.13
50.00
1080P@60HZ
67.5
60.00
1080P@50Hz
56.26
50.00
Video, S-Video support timing is as following:
Video mode
fh(kHz)
fv(Hz)
fsc(MHz)
NTSC
15.73
60
3.58
PAL
15.63
50
4.43
SECAM
15.63
50
4.25 or 4.41
PAL-M
15.73
60
3.58
PAL-N
15.63
50
3.58
PAL-60
15.73
60
4.43
NTSC4.43
15.73
60
4.43
2. Characteristics of inputs/outputs
Signal
Parameter
Min
Type
Max
Impedance
75
Ohm
Amplitude
0.7
Volts peak-to-peak
Black pedestal
0
Volts
RDATA
GDATA
BDATA
Pixel Clock
165
M Hz
Impedance
75
Ohm
Amplitude
1
Volts peak-to-peak
Video amplitude
0.7
Volts peak-to-peak
Sync amplitude
0.3
Volts peak-to-peak
Black pedestal
0
Volts
GDATA_SO
G
Pixel Clock
165
M Hz
Impedance
1
K ohm
Amplitude, low level
0
0.8
volt
Amplitude, high level
2.5
5
Volt
HDATA
Frequency
31
93
K Hz
Impedance
1
K ohm
Amplitude, low level
0
0.8
volt
Amplitude, high level
2.5
5
Volt
VDATA
Frequency
48
120
Hz
Amplitude, low level
0
0.8
volt
SDADATA
Amplitude, high level
2.5
5
Volt
Amplitude, low level
0
0.8
volt
SCLDATA
Amplitude, high level
2.5
5
Volt
RXD
Amplitude
-25
25
Volt
TXD
Amplitude
-13.2
13.2 Volt
Amplitude, total (video+
sync)
1
Volts peak to peak
Amplitude, video
0.7
Volts peak to peak
Amplitude, sync
0.3
Volts peak to peak
CVBS
Luminance
Impedance
75
ohm
Amplitude
300
m Volts peak to peak
CVBS
Chroma
Impedance
75
ohm
Impedance (audio in)
10
Kohm
Amplitude (audio in)
0
0.50 Volts rms
Bandwidth
300H
z
16kH
z
S/N Ratio
40
%
Audio
(for
X1130PA /
X1230PK/
X1230P/
X1237/
X1230PA)
Total Harmonic
Distortion
10 %
3. Electrical Interface Character
Interface Definition
15 pin definition of the mini D-sub male for DDC2B protocol
1
5
6
10
11
15
Pin
Definition
Pin
Definition
Pin
Definition
Pin
Definition
1
Red video
(Pr)
2
Green Video
(Y)
3
Blue Video
(Pb)
4
NC
5
NC
6
Red Video Return
7
Green Video
Return
8
Blue Video
Return
9
DDCP 5V
10
GND
11
GND
12
Bi-directional
data (SDA)
13
Horizontal
Sync
14
Vertical Sync
15
Data clock
(SCL)
Video Input
S-Video input
Pin
Description
1
GND
2
GND
3
Luminance
4
Chroma
Pin
Definition
1
Composite video input
Composite input
Composite input
Composite input
Composite input
1111
2
4
1
3
Mini USB TYPE B (for X1130PA /X1230PK/ X1230P/ X1237/ X1230PA)
4. Functionality
External Message indicator
Message
Occasion
D-sub /Composite Video /S-Video Searching
The system does not detect the signal
Input Not Supported
The signal is over the specification
Lamp is approaching the end of its useful life in full
power operation. Replacement suggested!
Lamp Hour is at 2970 hours
Pin
Description
1
TX
2
RX
3
GND
Pin
Description
1
Vbus
2
D-
3
D+
4
ID
5
GND
Power Supply Specification
1. Input Power Specification
Specification
Description
Input Voltage Range
The unit shall meet all the operating requirements with the
range 90 ~ 264 VAC
Frequency Range
The unit shall meet all the operating requirements with an input
frequency range 47 Hz ~ 63 Hz
Power Consumption
Normal operation: 280W (Max)
standby mode: < 1W (loop through is disabled), at
100~240VAC
Regulation Efficiency
85 % (typical) measuring at 115Vac and full load
2. Output Power Requirement
The power supply can provide DC 12V output as below:
NO.
Voltage
Regulation
Load Current Range
Ripple & Noise
1
+12 V
±5 %
0.15 A ~ 2.5 A
120mV/240 mV
2
+5 V
±5 %
0.04 A ~ 0.5 A
50mV/100 mV
The power supply can provide DC 380V output as below:
NO.
Voltage
Range
Load Current
1
380 V
370~400V
0.5 A TYP.
3. Lamp Power specifications
Specification
Description
Applicable Lamp
Philips Normal 189W, ECO 163W AC operation
Starting pulse from Ignitor
2.5KV
4. Power Protection
Item
Criteria
Short protection
No damage
OVP
16Vdc Max@12V
6.5Vdc Max@5V
OPP
DC-DC 130~250%
PFC 130~160%
5. Surge test: Meet EN61000-4-5
L
N 1KV, L, N PE 2KV, Criteria B
Electrical Fast Transients (EFT):Meet EN61000-4-4
1 KV, Criteria B
7. Voltage Dips: Meet EN61000-4-11
>95% reduction for 0.5 periods, Criteria B
Harmonic current test: Meet EN61000-3-2
Chapter 2 System Utilities
Firmware Upgrade SOP
Basic Operating
Standby Mode:
:
:
:
When standby mode, system power consumption will
be less than 1 Watt.
If user wants to enter this mode, user can just plug in
power cord. Power, Lamp, Temp LED will show Red for
1 sec then power LED show red continuously as the
figure shown. When the power LED shows Red, it means
system is ready for standby.
Besides, user can press power key to turn on projector
after plugging in power cord when power led is red.
Download Mode:
:
:
:
This mode is applied for Download firmware.
If operator wants to enter this mode, he should press
and hold keypad Power and Menu together, then plug
in power cord. Release the two keypads. Power,
Lamp, Temp LED will show red light continuously. In
download mode, you can use DLP composer to download
new firmware and power LED will show purple while
downloading.
Download WT6702 MCU Code:
:
:
:(in Low-Power 1 Watt Standby)
System needs a few sec to download WT6702 MCU automatically.
When Downloading:Temp LED will show red.
When Download Success:System will go back Low-Power standby mode and Power LED
will show red.
When Download Fail: Lamp LED will show red.
Standby Mode
Download Mode
DLP Composer LIte Installation Process
(1) Installation
1. Double click the Setup file for DLP Composer Lite(to unzip “TI Download Tool V1.1 (for
DDP243x).rar” to start to install program.
2. When the Installation Wizard appears, click “Next”.
3. Select to accept the License Agreement, than click “Next”
4. Click “Next” in the following steps to continue installation process.
The default installation directory is:
C:\Program Files\DLP Composer Lite9.2
If you want to install to a different directory (perhaps
alongside a prior release of DLP Composer™ Lite),
click the "Browse" button on the "Select Features"
page.
5. When finishing installation, click “Finish”, and then restart your computer to complete the
installation process.
(2) Setting for your first use
Select Library:
1. When start to use this program to download at first time, you need to check if the library
folder is existed under the path of Library.
2. Check if there are library files in the assigned path. If not, unzip the library file into the path.
Click
Click
Click
Click ““““Browse
Browse
Browse
Browse”””” to
to
to
to select
select
select
select
path for library files
path for library files
path for library files
path for library files
Click the
Click the
Click the
Click the library
library
library
library
folder to assign
folder to assign
folder to assign
folder to assign
the path.
the path.
the path.
the path.
Then Click
Then Click
Then Click
Then Click ““““OK
OK
OK
OK””””....
Set communication (for download by RS232):
1. Select “Edit”->”Preference”.
2. Select “Communications”-> “Serial Port” -> ”Config”.
3. Make sure the settings are the same as below figure-> Click ”OK”.
4. Click ”OK”.
(1) Download Procedure
Notice: for X1130P, since the Main board P/Ns are different in with-3D and without-3D
function SKUs, need to download correct FW into corresponding Main board.
How to download
Hardware required
1. Standard RS232 Download cable
2. Personal computer or laptop computer
Software required
1. DLP Composer Lite program
2. New version FW
Download procedure
1.
Connect RS-232 cable to PC and projector
2.
Let projector be in Download Mode :
-> Press and hold keypad Power and Menu together, then plug in power cord.
-> Release the two keypads.
-> Power, Lamp, Temp LED will show red light continuously.
3.
Execute DLP Composer Lite 9.2 program
4.
To select the RS-232 communications interface, choose "Preferences" from the
"Edit" menu, click the "Communications" page and choose "Serial Port".
Click on “Flash Loader” and browse the image file (new version firmware)
6.
Select Complete Image Download, and make sure to check “Skip Boot loader area
(32KB)”
Press “Reset Bus” and check the status which should show “Bus Reset”
8.
Press “Start Download” to begin update new firmware.
9.
Press “Yes” to continue. (when download new firmware and power LED will show
purple.)
10. Wait till composer lite notice download complete.
When download complete, LED signal on projector will show standby status.
Method to enter factory menu
1.
Press keypad Power and image will show Power Down OSD function
2.
Press keypad Left twice then press Menu, then enter the Factory mode.
Step 1
Step 2
EDID Upgrade SOP
Equipment List
1. PC : with parallel (printer) port
2. EDID Board
3. Printer cable : 25pin male-female (connect PC to EDID board)
4. D-sub cable* : with full 15pin (connect EDID board to Projector)
5. HDMI cable*(connect EDID board to Projector)
6. DVI cable* (connect EDID board to Projector)
(*Note: Not every model’s EDID input (D-sub, DVI, HDMI) is the same. Need to check what
kind of file you need before download.)
Setup Equipment
1. Connect between PC, EDID board and the Projector:
2. Need to set Jumper before using EDID board :
J6 : 1,2 short
J8 : 1,2 short
J10 : short
3. How to use Download Tool :
Link to Main
board :
For D-sub DDC
download
Link to Projector :
For HDMI DDC
download (no need in
X1130/ X1230/ X1230S/
X1235/ X1230K series)
Link to Projector : For
DVI-D DDC download
(no need in X1130/ X1230/
X1230S/ X1235/ X1230K
series)
“25pin male-female
cable” (normal
printer cable)
EDID board
PC with parallel
(printer) port
Please ignore this
connector
Software Installation, Un-installation :
Unzip the “Q-EDID” program files in the same directory.
Install Q-EDID tool : Execute “Install Q-EDID.BAT” to install & register EDID Board into
the computer.
Un-install Q-EDID tool : If you want to uninstall this tool, execute “Uninstall
Q-EDID.BAT”, then it will remove EDID Board from the computer.
How to use Download Tool :
(1) Execute EDID Tools V0.16:
1. Run “Q-EDID-V016.exe”.
2. Program will appear as below picture.
(2) Write EDID:
• When write D-SUB/DVI EDID:
1. EDID Type Selection : Choose ‘‘EDID 128 Bytes’’.
2. Open Files : Click “Open File” to select file “*.DDC”
(Note : If your DDC file name is not like “*.DDC” (e.g. “*.2dc”), please rename it to “*.DDC”)
3. Write EDID : Click “Write EDID”, and it will execute writing process.
4. While complete, it will show message as ’’Write EDID OK…’’.
(Note : Check cable connection before write. It will show Write EDID OK even the connection is
not stable.)
(3) Read EDID:
• Read D-SUB/DVI EDID:
1. EDID Type Selection : Choose ‘‘EDID 128 Bytes’’
2. Read EDID : Click “Read EDID”.
3. While complete, it will show message’’ Read EDID OK… ‘’, and the read-out DDC will
show in the table in program.
Important Note :
Be reminded to connect Only One port every time, because the software will not be able to
identify the command signal from which port.
After connecting all equipment, always read DDC before writing DDC to ensure the
connection status is OK for writing DDC.
Step1
Step2
Step3
Step4
Step1
Step2
Ste
Step3
Serial Number Upgrade SOP
Hardware required
1.
Standard RS232 Download cable
2.
Personal computer or laptop computer
Software required
1. Acer_Service_Tool(Data)_3.1.exe
When need to use this Serial Number Upgrade program:
When it’s time to replace Main board for repair, it’s necessary to rewrite original S/N and
some adjustment values into new Main board by the following process.
Upgrade procedure
1. Prepare the download equipment: RS232 cable connect to PC and projector
2. Plug power cord into projector, and the projector will be in stand by mode.
3. Execute “Acer_Service_Tool(Data)_3.1.exe”, and it will appear as below picture.
4. Change to connected COM port and Click “Port Open” icon.
5. Read data from original Main board:
Click “Read system Data”, and it will read the Adjustment data (except Auto keystone
data) & Serial Number from projector and show the “Read complete” message in
information block.
4-1. Change to
connected COM Port
number
4-2. Click “Port
Open”
5-1. Click this icon to
read all data
5-2. Show “Read
Complete!”
6. Click “Save” to save data into the assigned file name.
7. Change new Main board:
(1) Unplug power cable and RS232 cable from projector, and change new Main board
into Projector.
(2) After changing Main board, reconnect power cable and RS232 cable into Projector.
8. Write S/N & data into new Main board:
Press “Retrieve System” and write Data & SN to projector.
9. “Load from data” & “Retrieve System” :
(1) Click “Load from data” and select load file.
(2) Click “Retrieve System” to write the values into main board.
6-1. Click “Save” icon.
6-2. This window will
pop out, and it shows
the file saving folder.
6-3. Enter file name here.
Suggest to use Serial
Num as the file name.
6-4. Click “Save” to save
data.
9-1. Click “Load From
Data” to load data.
9-2. Select the file
source
9-3. Click “Load” to
finish file load.
10. Click “Retrieve System”
to write data.
How to Change Model name
(Only for X1230P/X1230PA/X1237)
Since X1230P/X1230PA/X1237 use the same Main board, after replacing new Main board, it’s
necessary to change model name:
1. Enter Factory menu.
2. Go to Page2 (as below figure).
3. Default Model name is “X1230P”. When change Main board on X1230PA or X1237,
please press right/left key to choose correct model name.
Chapter 3 System Disassembling and Replacement
Main Unit Disassembling
Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.Engine :M2)
Process :
Step Discription
Photo
Tool
1
Disassemble the
screw*5(M3*7L)
screw
driver
2
Take off the the IR
sensor wire from
mainboard, then take
off upper case
module,
Notice : When taking
off upper case
module, don't break
the IR sensor wire.
3
Take off the case left
module and the front
case module
keypad braket
2
1
3
4
5
FRONT
IR BD
keypad Rubber
4
(1) Take off screws:
For X1130P :
Disassemble the
screw*2(STAND OFF
XH4#-40*6L).
For X1230PK :
Disassemble the
screw*4(STAND OFF
XH4#-40*6L).
For X1130PA/
X1230P/X1230PA/X12
37: Disassemble the
screw*6(STAND OFF
XH4#-40*6L)
(2) Take off the rear
case.
screw
driver
1
2
3
4
rear case
1
2
For X1130P:
For X1230PK:
For X1130PA/X1230P/X1230PA/X1237:
1
2
3
4
5
6
take off the M/B
shielding.
screw
driver
6
(1)Take off the long
wire (one of twin fan
wire), then
disassemble the twin
fan.
(2)Take off the twin
fan wire from M/B.
7
(1)Take off the C/W
FPC wire, blower fan
wire, C/W sensor wire,
Ballast 5-Pin wireform
M/B.
(2)Take off right cass
module.(X1130PA/X1
230PK/X1230P/X1237
/X1230PA have
Speaker)
twin fan
take off this long wire first
1
2
3
4
CLAMP
5
wire
C/W FPC wire
C/W sensor wire
blower fan wire
ballast 5pin wire
speaker
For X1130PA/X1230PKX1230P/X1237/X1230PA:
sponge*3
8
Take off the M/B
Main BD
Note: Circuit boards > 10cm2 has been highlighted with the yellow
rectangle as above image shows. Please detach the Circuit boards and
follow local regulations for disposal.
take off the lamp door.
(2)Disassemble the
screw*1(M3*4L) and
lamp wire, and take off
the lamp module.
screw
driver
10
(1)Disassemble the
screw*3(M3*8L).
(2)Disassemble the
grounding
screw*1(M4*6L), and
take off the Power B/D
SHD.
screw
driver
11
Disassemble the
wire*2 and screw*1
(M3*7L), and take off
the power BD and
ballast Mylar.
screw
driver
12
(1)Disassemble the
screw*2(M3*7L), and
take off the lamp box.
(2)Disassembly the
screw*2(M3*8L), and
take off the blower fan
screw
driver
screw*1
grounding screw *1
ballast wire
screw*1
blower fan's
thermal wire
screw*1
screw*1
screw*1
screw*1
2
1
Ballast Mylar
Screw*3
Note: Circuit boards > 10cm2 has been highlighted with the yellow
rectangle as above image shows. Please detach the Circuit boards and
follow local regulations for disposal.
take off the OPT eng .
screw
driver
14
Disassemble the
screw*2, the ballast
BD, and
wire*3(M3*5L).
screw
driver
15
Take off the push
button .
screw
driver
16
(1)Take off the
gasket*2.
(2)Disassemble the
focus ring.
screw
driver
ring
focus
gasket*2
定位
点
1
2
3
anchor
point
1
2
3pin wire
5pin wire
2pin wire
push button
shielding
17
Take off th LENS
screw*3(M3*4L) and
Ring Zoom and Ring
Focus
screw*2(M2*3.5L)
screw
driver
1
3
2
1
2
and take off the
HSINK and DMD chip
with Chip BD.
screw
driver
19
(1)Disassemble the
baffle DMD.
(2)Disassemble the
screw*3(M3*4L) and
take off the CW
module.
screw
driver
20
Rotate to open the
switch on socket, and
take off the DMD
chip.
screw
driver
21
(1)Disassemble ILL
module screw*2
(M2.5*5L).
(2)Take off
screw*1(M2*8L), FM
holder, fold mirror, FM
clip*2, clip CM front,
clip CM side and
sponge.
screw
driver
22
(1)Disassembly the
screw*1(M2*3L).
(2)Take off the LP
module and LP
screw*2(M2*8L).
screw
driver
1
2
3
4
3
screw*1
1
2
sponge
screw*1
1
2
1
2
CW module
baffle DMD
L/P
Note: Circuit boards > 10cm2 has been highlighted with the yellow
rectangle as above image shows. Please detach the Circuit boards and
follow local regulations for disposal.
Module Assembly Key Point - Optical Engine
1. Light Pipe Module assembly and overfill alignment
1.1 Assembly LP Module to HSG DMD
(1) Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1).
** Adjustment criteria refer to below item
(2) Assembly “Clip LP” and lock with screw well (Fig. 1-2).
(3) Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-3).
(4) Placed LP Module on LP datum of “DMD HSG” and adjustment screw well (Fig.1-4).
(5) Assembly “Baffle LP” first (Fig. 1-5-1) & push “Baffle LP” to hook DMD HSG, and then
lock with screw well (Fig. 1-5-2).
1.2 Overfill Adjustment @ LP Module
Overfill Adjustment Criteria:
(1) Pre-assembly 2 adjusting screws. Criteria shown as Fig.1-6.
(2) Alignment Sequence:
a. To adjust “Horizontal Adjustment Screw” firstly, and then “Vertical Adjustment
Screw”.
b. Refer to Fig. 1-6.
(3) For Overfill Re-adjustment:
a. Those 2 Adjustment Screws must be released closely to the “Pre-assembly”
positions first.
b. Follow adjustment steps shown in Item 1.2.
Fig. 1-1 Fig. 1-2
Overfill Vertical
Adjustment Screw
Overfill Horizontal
Adjustment Screw
Clip LP
1. Press down
the Clip
2. Insert
the LP
Module
Overfill adjustment screws
LP Datum of DMD HSG
Fig. 1-5-1 Fig. 1-5-2
Fig. 1-6
1. Place Clips on
BKT surface
2. Push Baffle LP
to hook DMD HSG
3. Lock screw
Pre assemble this screw
not over the side surface.
Pre assemble this screw not
over the bottom surface.
2. Assembly FM Module:
Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2).
Fig. 2-1 Fig. 2-2
3. Assembly HSG ILL Module:
3.1 CM Assembly
I. Insert “Clip CM Side” first, and then place “Clip Front CM” to fixed-shaft of ILL SUB
before locking screw (Fig. 3-1, Fig. 3-2).
II. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL
Well (Fig. 3-3).
III. Assemble “CLIP TOP CM” (with forceps) to the “HSG IL” (Fig. 3-4,).
IV. To check and make sure “CLIP of CM” hooks the HSG ILL very Well (Fig. 3-5).
V. Paste “Sponge tube AL” on cannelure of” HSG ILL” (Fig. 3-6).
6.2 FM Module Assembly
1.
FM Module must be placed to fixed shaft and on the datum surface of “ILL SUB”
and then lock with screw well (Fig. 3-7).
Fig. 3-1 Fig. 3-2
Screw
Clip CM Side
Fixed shafts
of ILL SUB
Touch the
side surface
Clip FM hook
the punch
points
Fig. 3-4 Fig. 3-5
Fig. 3-6
Datum1
Datum2
Datum3
Clip UP CM
Sponge
4. AL, HSG ILL and HSG DMD Assembly:
4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD
direction” (Fig. 4-1).
4.2 To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the
then lock with screws (Fig. 4-2).
Fig. 4-1 Fig. 4-2
AL
DMD Direction
screw
Fixed shafts& holes
screw
5. DMD and Chip B/D Module:
5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).
5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).
5.3. Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation)
DMD on Chip B/D (Fig. 5-4).
Fig. 5-1 Fig. 5-2
Fig. 5-3 Fig. 5-4
5.4 Place Damper on the surface of Chip-BD Fig. 5-5.
.
Fig. 5-5
Damper
Alignment keying
Button
Open notation
Close notation
6. Assembly Optical Engine:
6.1 Assemble “BKT Link Lamp & CW shield” on “DMD HSG” and then lock with screws well
(Fig. 6-1).
Fig. 6-1
7. Assembly OP ENG
7.1 Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1).
7.2 Assemble “Sponge DMD” to “HSG DMD” (Fig.7-1).
7.3 Assemble Chip B/D Module to “HSG DMD” (Fig. 7-2).
Fig.7-1
Screw
Shield CW
BKT Link
Lamp
Baffle DMD
Sponge DMD
Alignment keying
7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-3).
i.
Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].
ii.
Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ].
iii.
Screw Torque must be confirmed to be 6 kg-cm.
Fixed shafts of
DMD HSG
Fixed holes of DMD
7.5 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.7-4).
Fig.7-4
Gasket
Screw
Fixed shafts
of DMD HSG
Screw
○
1
○
2
○
3
○
4
7.6 Assemble “Mylar Antidust” well (Fig. 7-5).
Fig.7-5
7.7 Assemble PL LENS” and lock with screws well (Follow MP522 assembly) (Fig. 7-6).
Fig. 7-6
Fixed shafts of DMD HSG
Mylar Antidust
Screw
7.8 Assemble “Ring Zoom” and lock with screws well (Fig. 7-7).
Fig. 7-7
7.9 Assemble “Ring Focus” (Fig. 7-8).
Fig. 7-8
Screws* 2PCS
Insert and push Ring Focus until fix on the pin of LENS
7.10 Assemble Lamp Module to “BKT Link Lamp” and then lock with screw well (Fig. 7-10,
Fig. 7-11).
Fig. 7-10
Fig. 7-11
Screw
Fixed shafts
Module Assembly Key Point – Mechanical
1. Assemble Lower case
This module includes LC*1pcs,Sponge*1pcs,
SHD LC*1pcs,Screw*3pcs
Screw*3pcs
Sponge pasted as lower case, must closed
to hook.
2. Lower case and Adjust foot
3. Blower module assemble with LC
This step includes blower module*1pcs and screw2pcs
4. Ballast wire Alignment dressed
It needs screw*2pcs
Spring no bend
Screw*2pcs
The EMI cord will behind
the mylar-ballast
Ballast to Lamp wire should
align in to this groove
screws*2
The wire needn’t around
this rib.
5. Mylar-ballast and blower module assembly
6. Lamp box assemble with lower case Rib
This step needs screw*2pcs to fix assembly lamp-box with LC!
First: assy Blower module
Second: assy Mylar Ballast
Ballast to Lamp wire
also should align in to
Mylar Ballast groove
7. PWR BD board must check the height of soldering tin
This step needs check connector and boss height.
A piece of screw*1pcs needs dress.
8. The assembly of OPE and LC
This step needs screw/8F.VA564.7R0*3pcs to tighten.
And the sequence needs obey according to picture.
For EMI, the rubber power is necessary.
This cord direction should like this
Screw*1pc
9. Fix PWR between SHD-PWR and LC
Assemble SHD-Power
This assembly includes SHD/3K.0R501.031*1pcs, saddle/4B.0R501.001*1pcs and a
piece of mylar/4K.0R501.001*1pcs.
This step needs screw*4pcs to tighten parts.
Screw*3pcs
Rubber Power
10. Main BD assembly and connector position
Need check the connectors OK completely
This step adds sponge*1pcs
11. Assemble Main BD SHD
CW sensor board wire and CW FPC alignment
Please align the CW FPC, then put the sensor wire into the saddle together.
Second, screw*4pcs will be done firstly.
The add screw*1pcs and clip*1pcs
Finally, assemble fan and fix the wire by clip.
Screw*1
pc
First Screw*4pcs
13. Stick the leakage Mylar
Align IR-holder side (A and B) paste mylar
14. Dress the Inlet-case, outlet-case and rear-case
It is necessary to confirm the position of SHD when assembling the rear-case!
A
B
Please attention a piece of Mylar on Rear-case
Refer to its assembly as follows:
Shield K-LUCK light leakage
Action: add new Mylar at rear case
No adhesive
area
Align this side
Align this side
15. Assembly side case
Assy case-inlet:
Assy case-outlet: (For X1130PA / X1230PK/ X1230P/ X1237/ X1230PA)
It includes Case-outlet*1pcs, sponge*3pcs, speaker*1pcs and screw*2pcs.
For this module, pay attention to the first position of sponge and the orientation of SPK.
16. Assembling the case-upper
Align this side pasted sponge
Push bkt-key and key closed
Add washer and screw to hold key-bkt
Add a piece of sponge for light leakage
17. Ballast to lamp wire alignment
Lamp box should close up the opening of lower case
Lamp connector assemble with rib
18. Lamp Door screw assemble sequence
19. Protect firm at upper case must have no bubble
Must use a scraper to removed the bubbles.
20. Add a piece of Mylar for light leakage
Chapter 4 Troubleshooting
System Analysis
Keypad LED OK?
Lamp On?
Step:
1. Check Lamp Door
2. Check Connection between Power BD and Main BD
3. Check Power Board and Interlock
4. Check Main Board
NO
YES
Step:
1. Check Lampen wire , Lamp wire and Ballast wire
2. Check C/W and wire connection
3. Check Main board
4. Check Lamp
5. Check Ballast
NO
No Signal?
Step:
1. Check Input Cable
2. Check OSD Source set up
3. Check Main board
YES
YES
Power Auto Turn Off?
Step:
1. Check OSD Lamp Hours
2. Check Lamp Door
3. Check Lamp still light or not?
4. Check Fan still spin or not?
5. Check Thermal status
YES
NO
IR Remote Control NG?
Step:
1. Check Remote module battery
2. Check Remote module
3. Check IR wire between Main board and IR board
4. Check IR Reciver on IR board
YES
Pixel Fail?
Step:
1. Check the connection between
Main BD and Chip BD
2. Check the connection between
OP engine and DMD Chip
3. Check Chip board
4. Check Main board
YES
NO
NO
Optical Problems Checking Items
No. Item
Trouble Shooting Guide
1
Brightness
1. Change lamp
2
Uniformity
1. Change lamp
3
FOFO Contrast
1. Check ADC calibration
2. Check user’s menu brightness & contrast are default
3. Clean DMD
4. Clean PL
5. Check ILL stop assy
4
ANSI Contrast
1. Clean PL
2. Clean DMD
3. Change PL
5
Color
1. Check color wheel delay
2. Check CW 50% point. Replace CW if necessary
6
Color Uniformity
1. Change lamp
7
Blue Edge
1. Refer to next page
2. Change CM
3. Change SUB HSG
8
Blue/Purple Border
1. Refer to next page
2. Change CM
3. Change SUB HSG
9
Focus
1. Change Projection Lens
2. Check PL datum and DMD parallel
10
Dust
Clean DMD
11
Horizontal/Vertical
Strips
1. Check connector between chip BD and Main BD
2. Re-install DMD with chip BD
3. Check if any pin of C-Spring is missing, damaged or dirty
4. Change new Chip BD/C-Spring
5. Change new DMD
12
Pixel Fail
Change new DMD
“Blue Edge” Trouble Shooting:
I. Re-adjust “Overfill” first.
For Overfill Re-adjustment:
i. Those 2 Adjustment Screws must be released for around 2 mm first.
ii. Alignment Sequence:
a.
To adjust “Horizontal Adjustment Screw” firstly, then “Vertical Adjustment
Screw”.
b.
Refer to below Figure.
II. Re-assemble LP module—include LP, LP Baffle, LP clip.
(2) Overfill Vertical
Adjustment Screw
(1) Overfill Horizontal
Adjustment Screw
LED Messages Definition
External Status indicator
LED Name
Detailed Description
Power LED
Display the power on/off sequence status
Lamp Status LED
Display the Lamp status (Lamp fail, Lamp spoil etc.)
Temperature Status LED
Display the Thermal status (Fan Fail, Over Temperature, etc.)
Lamp_LED
Temp_LED
Power_LED
Power_LED
Red
Red
Red
Blue
Power Plug
Flash ON to OFF
Flash ON to OFF
Flash ON to OFF
--
Standby
--
--
ON
--
Power button ON
--
--
--
ON
Lamp retry
--
--
--
0.5 second H(On), 0.5
second L(Off) flashing
Cooling state
--
--
0.5 second H(ON),
0.5 second L(OFF)
flashing
--
Power button OFF:
Cooling completed;
Standby Mode
--
--
ON
--
Firmware Download
ON
ON
Thermal sensor error
(T2
8
≧5℃) (Lamp
Over Temperature)
OSD shows
“Projector
Overheated”
--
ON
--
ON
Thermal sensor error
(T1
40
≧
℃) OSD
shows “Projector
Overheated”
--
ON
--
ON
Fan lock error OSD
shows red “Fan Fail,
Will automatically turn
off soon”
--
0.5 second H(On), 0.5
second L(Off) flashing
--
ON
Lamp error (Lamp,
ballast)
ON
--
--
ON
Color Wheel fail
0.5 second H(ON),
0.5 second L(OFF)
flashing
--
--
ON
Error Count Messages Definition
Error Count
Definition
Specification
LAMP Fail error
LAMP OFF
DETECT LAMPLIT
FAN 1 Speed Error
LAMP FAN SPEED ERROR
SPEED OVER ± 20%
FAN 2 Speed Error
BALLAST FAN SPEED ERROR SPEED OVER ± 20%
FAN 3 Speed Error
BLOWER FAN SPEED ERROR SPEED OVER ± 20%
Sensor 1 Open Error
Main Board SENSOR ERROR
DETECT Sensor 1
Sensor 2 Open Error
Power board SENSOR ERROR
DETECT Sensor 2
Sensor 1 Short Error
Main Board SENSOR ERROR
DETECT Sensor 1
Sensor 2 Short Error
Power board SENSOR ERROR
DETECT Sensor 2
Temperature 1 Error
over limited temperature
N/A
Temperature 2 Error
over limited temperature
N/A
FAN IC I2C ERROR
I2C communication error
N/A
Fan 1 :
Lamp Fan
Fan 2 :
Power Fan
Fan 3 :
Blower Fan
Thermal sensor 2
Thermal
sensor 1
LED
message
Below shows the illustration of connection between PC and Projector.
Refer to Appendix A
Adjustment / Alignment Procedure
Content :
1. Color Wheel Delay Alignment
2. Overfill adjustment
3. PC Alignment Procedure
4. Keystone Calibration
1. Color Wheel Delay Alignment
Procedure:
1.
Enter Factory Mode
2.
Enter Block 1
3.
Change CW Delay by adjusting the following gray pattern to smooth
32 Gray pattern
2. Overfill adjustment (Blue Edge adjustment)
1. “Full White Pattern” is suggested for this alignment.
2. Adjust 2 LP-alignment Screws (upper side / lower front side of Optical Engine) behind
Color Wheel.
3. Alignment Criteria is to adjust these 2 screws until “No Dark Edges” and “ No
Shadows” can be observed in image.
PC Alignment Procedure
OSD Default value:
Item
Value
Cal R Offset
512
Cal G Offset
512
Cal B Offset
512
Cal R Gain
1024
Cal G Gain
1024
Cal B Gain
1024
YPbPr R Offset
512
YPbPr B Offset
512
Procedure:
Gray Level:
1.
Connect power cord, D-sub cable, and pattern generator into projector
2.
Light on projector
3.
Change Timing and pattern of pattern generator
4.
Timing:
For X1130P/X1130PA : 800*600 @60Hz (SVGA)
For X1230PK/ X1230P/ X1230PA/ X1237: 1024*768@60Hz (XGA)
5.
Pattern: pattern 1
6.
Press keypad “Resync” to confirm image frame is correct
7.
Enter factory mode and select 3rd page in factory mode
8.
Set Factory values to default
9.
Change Timing and pattern of pattern generator
10. Timing:
For X1130P/X1130PA : 800*600 @60Hz (SVGA)
For X1230PK/ X1230P/ X1230PA/ X1237: 1024*768@60Hz (XGA)
11. Pattern: As Figure above {A near white color (240,240,240) and a near black color
(16,16,16)}
12. Press “Calibration RGB” to let the black level to just distinguish, and the light output
of white level to just max
13. Check the 32 levels of gray. All steps must appear
14. Done.
White-black pattern
4. Keystone Calibration
Condition:Horizontal plane(0∘)
1. Make projector be horizontal
2. Enter factory menu
3. Enter into Block 3 in factory menu
4. Select item “AutoKeystoneCal”
5. Press key Left or Right to do auto calibration
6. Finish 0
calibration and bellow items will show data
∘
:
AutoKeystoneXCal:
5
≦
AutoKeystoneXOffset:
20
≦
ACER PART NO.
Photo
X1130P
ACCESSORY
Projector Remote
Control Qisda RC
Q5 layout (25
keys w/o Laser,
w/o Mouse, with
PgUp/PgDn)
VZ.K0300.002
X1130PA/X1230
PK/X1230PA/X1
230P/X1237
ACCESSORY
Projector Remote
Control Qisda RC
Q3 layout (25
keys w/o Laser,
Mouse,
PgUp/PgDn)
VZ.K0300.001
X1130P
BOARD
MAIN BOARD(W/
KEYPAD
BOARD)
55.K060Q.001
X1130PA
BOARD
MAIN BOARD (W/
KEYPAD
BOARD)
55.K090Q.001
X1230PK
BOARD
MAIN BOARD(W/
KEYPAD
BOARD)
55.K030Q.001
X1230PA/X1230
P/X1237
BOARD
MAIN BOARD(W/
KEYPAD
BOARD)
55.K100Q.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
BOARD
BALLAST (LAMP
DRIVER)
55.K060Q.002
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
BOARD
POWER BOARD 55.K060Q.003
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
BOARD
DMD CHIP BAOD 55.K060Q.004
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
BOARD
IR SENSOR
BOARD
55.J900Q.005
CABLE M/B TO
IR BOARD
50.J900Q.003
CABLE M/B TO
BALLAST
50.K060Q.003
X1130P
CASE/COVER/B
RACKET
ASSEMBLY
REAR CASE
60.K060Q.001
X1230PK
CASE/COVER/B
RACKET
ASSEMBLY
REAR CASE
60.K030Q.001
X1130PA/X1230
PA/X1230P/X12
37
CASE/COVER/B
RACKET
ASSEMBLY
REAR CASE
60.K090Q.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
CASE/COVER/B
RACKET
ASSEMBLY
INTEL CASE
60.K060Q.002
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
CASE/COVER/B
RACKET
ASSEMBLY
OUTLET CASE
60.J900Q.003
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
CASE/COVER/B
RACKET
ASSEMBLY
UPPER CASE
(W/ KEYPAD
RUBBER&
BRACKET)
60.K060Q.003
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
CASE/COVER/B
RACKET
ASSEMBLY
LOWER CASE
(W/ ADJUST
FOOT)
60.J900Q.005
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
CASE/COVER/B
RACKET
ASSEMBLY
FRONT CASE
(W/O IR BOARD) 60.J900Q.006
Lamp Module for
X1237 (Phillips
UHP 185-163W
/E20.6-B)
EC.K1200.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
DIGITAL LIGHT
DEVICE
COLOR WHEEL
MODULE(W/
SENSOR BD &
CABLE)
57.K060Q.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
DIGITAL LIGHT
DEVICE
LIGHT PIPE
57.J900Q.002
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
DIGITAL LIGHT
DEVICE
LENS
57.K060Q.002
X1130P/X1130P
A
DIGITAL LIGHT
DEVICE
DMD CHIP
57.K060Q.003
X1230PK/X1230
PA
DIGITAL LIGHT
DEVICE
DMD CHIP
57.K030Q.001
X1230P/X1237 DIGITAL LIGHT
DEVICE
DMD CHIP
TBC
X1230P/X1237 DIGITAL LIGHT
DEVICE
ENGINE
MODULE
TBC
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
FAN
FAN (X2)
23.K060Q.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
FAN
FAN BLOWER
MODULE
23.K060Q.002
X1130PA/X1230
PK/X1230PA/X1
230P/X1237
SPEAKER
SPEAKER
23.K030Q.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
MISCELLANEO
US
FOOT ADJFOOT 47.J900Q.001
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
MISCELLANEO
US
RUBBER
ADJFOOT PAD
47.J900Q.002
X1130P/X1130P
A/X1230PK/X12
30PA/X1230P/X
1237
JIG BOARD
TOOL KIT FOR
EDID UPLOAD
6K.J900Q.001
(Note) The updated P/N refers to latest Spare Part List
Appendix A - Code List: IR / RS232 / DDC Data
1. Remote Control Code:
IR setting value
Frequency: 38kHz
Protocal: NEC format
b. IR command code
X1130P:
Customer code:
:
:
:0813
2. RS-232 Command Code
General command type (Projector ‘receives’ commands)
No
Code (character)
Function feature
Note
1
OKOKOKOKOK
Power On
support
2
* 0 IR 001
Power On
support
3
* 0 IR 002
Power Off
support
4
* 0 IR 004
Keystone
support
5
* 0 IR 006
Mute
support
6
* 0 IR 007
Freeze
support
7
* 0 IR 008
Menu
support
8
* 0 IR 009
Up
support
9
* 0 IR 010
Down
support
10
* 0 IR 011
Right
support
11
* 0 IR 012
Left
support
12
* 0 IR 013
Enter
Unsupport
13
* 0 IR 014
Re-Sync
support
14
* 0 IR 015
Source Analog RGB for D-sub
support
15
* 0 IR 016
Source Digital RGB
Unsupport
16
* 0 IR 017
Source PbPr for D-sub
Unsupport
17
* 0 IR 018
Source S-Video
support
18
* 0 IR 019
Source Composite Video
support
19
* 0 IR 020
Source Component Video
support
20
* 0 IR 021
Aspect ratio 16:9
support
21
* 0 IR 022
Aspect ratio 4:3
support
22
* 0 IR 023
Volume +
support
23
* 0 IR 024
Volume –
support
24
* 0 IR 025
Brightness
support
25
* 0 IR 026
Contrast
support
26
* 0 IR 027
Color Temperature
support
27
* 0 IR 028
Source Analog RGB for DVI Port
Unsupport
28
* 0 IR 029
Source Analog YPbPr for DVI Port
Unsupport
29
* 0 IR 030
Hide
support
30
* 0 IR 031
Source
support
31
* 0 IR 032
Video: Color saturation adjustment
support
32
* 0 IR 033
Video: Hue adjustment
support
33
* 0 IR 034
Video: Sharpness adjustment
support
34
* 0 IR 035
Query Model name
support
35
* 0 IR 036
Query Native display resolution
support
36
* 0 IR 037
Query company name
support
37
* 0 IR 040
Aspect ratioL.Box
Unsupport
38
* 0 IR 041
Aspect ratio 1:1
Unsupport
39
* 0 IR 042
Keystone Up
support
40
* 0 IR 043
Keystone Down
support
* 0 IR 044
Keystone Left
Unsupport
42
* 0 IR 045
Keystone Right
Unsupport
43
* 0 IR 046
Zoom
support
44
* 0 IR 047
e-Key
support
45
* 0 IR 048
Color RGB
support
46
* 0 IR 049
Language
support
47
* 0 IR 050
Source HDMI
Unsupport
General command type (Projector ‘transmits’ commands)
NO
Code (character)
Function feature
Note
1
Model XXXXXXXX Return the Model name
support
2
Res XXXXX
Return
the
Native
display
resolution
support
3
Name XXXXXXXX Return the company name
support
Lamp command type (Projector ‘receives’ commands)
NO
Code (character)
Function feature
Note
1
* 0 Lamp ?
Query the lamp ON/OFF
support
2
* 0 Lamp
Query the lamp hours
support
Lamp command type (Projector ‘transmits’ commands)
NO
Code (character)
Function feature
Note
1
Lamp 0
Return Lamp OFF status
support
2
Lamp 1
Return Lamp ON status
support
3
XXXX
Return Lamp hours
support
Source command type (Projector ‘receives’ commands)
NO
Code (character)
Function feature
Note
1
* 0 Src ?
Query source input type
support
3. DDC Data
X1130P EDID:
:
:
:
EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3
0 1 2 3 4 5 6 7 8 9 A B C D E F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 04 72 05 06 01 00 00 00
10 | 01 13 01 03 0E 00 00 78 0A D1 8A A5 57 58 96 23
20 | 17 50 60 3F CF 80 31 7C 45 7C 61 7C 81 80 81 C0
30 | 81 00 95 00 B3 00 A0 0F 20 00 31 58 1C 20 28 80
40 | 14 00 00 00 00 00 00 1E 00 00 00 FD 00 30 78 1F
50 | 5D 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 58
60 | 31 31 33 30 50 0A 20 20 20 20 20 20 00 00 00 FF
70 | 00 4B 30 36 30 35 30 30 31 38 34 30 31 0A 00 AF
______________________________________________________________________
(08H-09H) ID Manufacturer Name _________________________ = ACR
(0AH-0BH) Product ID Code ______________________________ = 0605
(0CH-0FH) Last 5 Digits of Serial Number _______________ = 00001
(10H) Week of Manufacture __________________________ = 01
(11H) Year of Manufacture __________________________ = 2009
(12H) EDID Version Number __________________________ = 1
(13H) EDID Revision Number _________________________ = 3
(14H) VIDEO INPUT DEFINITION:
Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs
(15H) Maximum Horizontal Image Size ________________ = mm
(16H) Maximum Vertical Image Size __________________ = mm
(17H) Display Gamma ________________________________ = 2.20
(18H) DPMS and Supported Feature(s):
Preferred Timing Mode
Display Type = R/G/B Color
(19H-22H) CHROMA INFO:
Red x - 0.647 Green x - 0.344 Blue x - 0.139 White x - 0.314
Red y - 0.341 Green y - 0.587 Blue y - 0.090 White y - 0.377
(23H) ESTABLISHED TIMING I:
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 67Hz (Apple,Mac II)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 56Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H) ESTABLISHED TIMING II:
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)
(25H) Manufacturer's Reserved Timing:
1152 x 870 @ 75Hz (Apple,Mac II)
(38-53) Standard Timing Identification:
Standard Timing ID 1: 640 x 480 @120Hz
Standard Timing ID 2: 800 x 600 @120Hz
Standard Timing ID 3: 1024 x 768 @120Hz
Standard Timing ID 4: 1280 x 1024 @60Hz
Standard Timing ID 5: 1280 x 720 @60Hz
Standard Timing ID 6: 1280 x 800 @60Hz
Standard Timing ID 7: 1440 x 900 @60Hz
Standard Timing ID 8: 1680 x 1050 @60Hz
______________________________________________________________________
(36H-47H) Detailed Timing / Descriptor Block 1:
800x600 Pixel Clock: 40.00 MHz
______________________________________________________________________
Horizontal Image Size: 0 mm Vertical Image Size: 0 mm
Refreshed Mode: Non-Interlaced Normal Display - No Stereo
Horizontal:
Active Count: 800 pixels Blanking Count: 256 pixels
Sync Offset: 40 pixels Sync Pulse Width: 128 pixels
Border: 0 pixels Frequency: 37.88 kHz
Vertical:
Active Count: 600 lines Blanking Count: 28 lines
Sync Offset: 1 lines Sync Pulse Width: 4 lines
Border: 0 lines Frequency: 60.32 Hz
Digital Separate, Horizontal Polarity (+) Vertical Polarity (+)
______________________________________________________________________
(48H-59H) Detailed Timing / Descriptor Block 2:
Monitor Range Limits:
Min Vertical Freq - 48 Hz
Max Vertical Freq - 120 Hz
Min Horiz. Freq - 31 kHz
Max Horiz. Freq - 93 kHz
Pixel Clock - 170 MHz
GTF - Not Used
______________________________________________________________________
(5AH-6BH) Detailed Timing / Descriptor Block 3:
Monitor Name:
X1130P
______________________________________________________________________
(6CH-7DH) Detailed Timing / Descriptor Block 4:
Monitor Serial Number:
K06050018401
(7EH) Block No: No Extension EDID Block(s)
(7FH) CheckSum OK
EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3
0 1 2 3 4 5 6 7 8 9 A B C D E F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 04 72 05 09 01 00 00 00
10 | 01 13 01 03 0E 00 00 78 0A D1 8A A5 57 58 96 23
20 | 17 50 60 3F CF 80 31 7C 45 7C 61 7C 81 80 81 C0
30 | 81 00 95 00 B3 00 A0 0F 20 00 31 58 1C 20 28 80
40 | 14 00 00 00 00 00 00 1E 00 00 00 FD 00 30 78 1F
50 | 5D 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 58
60 | 31 31 33 30 50 41 0A 20 20 20 20 20 00 00 00 FF
70 | 00 4B 30 39 30 35 30 30 31 38 34 30 31 0A 00 88
______________________________________________________________________
(08H-09H) ID Manufacturer Name _________________________ = ACR
(0AH-0BH) Product ID Code ______________________________ = 0905
(0CH-0FH) Last 5 Digits of Serial Number _______________ = 00001
(10H) Week of Manufacture __________________________ = 01
(11H) Year of Manufacture __________________________ = 2009
(12H) EDID Version Number __________________________ = 1
(13H) EDID Revision Number _________________________ = 3
(14H) VIDEO INPUT DEFINITION:
Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs
(15H) Maximum Horizontal Image Size ________________ = mm
(16H) Maximum Vertical Image Size __________________ = mm
(17H) Display Gamma ________________________________ = 2.20
(18H) DPMS and Supported Feature(s):
Preferred Timing Mode
Display Type = R/G/B Color
(19H-22H) CHROMA INFO:
Red x - 0.647 Green x - 0.344 Blue x - 0.139 White x - 0.314
Red y - 0.341 Green y - 0.587 Blue y - 0.090 White y - 0.377
(23H) ESTABLISHED TIMING I:
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 67Hz (Apple,Mac II)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 56Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H) ESTABLISHED TIMING II:
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)
(25H) Manufacturer's Reserved Timing:
1152 x 870 @ 75Hz (Apple,Mac II)
(38-53) Standard Timing Identification:
Standard Timing ID 1: 640 x 480 @120Hz
Standard Timing ID 2: 800 x 600 @120Hz
Standard Timing ID 3: 1024 x 768 @120Hz
Standard Timing ID 4: 1280 x 1024 @60Hz