Exmark exmark 30" Operator's Manual

This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Important: The engine in this product is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code (CPRC) Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered land as defined in CPRC 4126. Other states or federal areas may have similar laws. To acquire a spark arrester for your unit, see your Engine Service Dealer. This spark ignition system complies with the Canadian standard ICES-002. Ce système d’allumage par ètincelle de vèhicule est conforme à la norme NMB-002 du Canada. The enclosed Engine Owner’s Manual is supplied for information regarding The U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep this engine Owner’s Manual with your unit. Should this engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication. ©2013 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 2 Contact us at www.Exmark.com. Printed in the USA All Rights Reserved

Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will prolong the life of your mower, maintain its maximum efficiency, and promote safe operation. Important: To maximize safety, performance, and proper operation of this machine, it is essential that all operators carefully read and fully understand the contents of the Operator’s manual provided with the product. Safe operation of Exmark equipment is essential. Failure to comply with the operating instructions or receive proper training may result in injury. Go to http://www.Exmark.com for additional safe operation information, such as safety tips, training materials, and Operator’s manuals. If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory. All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance. Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. Figure 1 1. Model and serial number location Model No. Serial No. 3

Safety ..................................................................... 5 Safety Alert Symbol......................................... 5 Safe Operating Practices.................................. 5 Safety and Instructional Decals ....................... 9 Specifications ........................................................11 Model Numbers.............................................11 Systems..........................................................11 Dimensions....................................................11 Product Overview .................................................12 Operation ..............................................................12 Controls.........................................................12 Pre-Start.........................................................13 Operating Instructions ...................................13 Using the Grass Bag .......................................17 Using the Mulch Plug .....................................18 Using the Side Discharge Deflector.................18 Maintenance ..........................................................20 Recommended Maintenance Schedule(s) ............20 Periodic Maintenance ........................................21 Check Engine Oil Level..................................21 Check the Mower Blade..................................21 Check the Blade Brake Clutch .........................23 Check for Loose Hardware .............................23 Check Air Filter .............................................23 Service Air Filter ............................................23 Change Engine Oil.........................................24 Change Oil Filter............................................24 Check Condition Of Belts...............................24 Check the Blade Drive System.........................25 Change Blade Brake Clutch (BBC) Belt ............................................................25 Check Spark Plugs..........................................26 Emptying the Fuel Tank and Cleaning the Fuel Filter...................................................26 Adjustments ......................................................27 Adjusting the Self-Propel Drive ......................27 Adjusting the Blade Brake Cable .....................28 Cleaning ............................................................29 Clean Engine and Exhaust System Area ...........................................................29 Clean Grass Build-Up Under Deck .................29 Cleaning the Discharge Tunnel and Plug............................................................29 Cleaning Under the Belt Access Panel..............30 Clean Debris From Machine...........................30 Waste Disposal...............................................30 Storage ..................................................................31 Preparing the Fuel System...............................31 Preparing the Engine......................................31 General Storage Information..........................31 Removing the Lawn Mower from Storage.......................................................31 Troubleshooting ....................................................32 4

This lawn mower meets or exceeds the Consumer Product Safety Commission (CPSC) blade safety requirements for walk-behind rotary mowers and the B71.4 specifications of the American National Standards Institute in effect at the time of production. Exmark designed and tested this lawn mower to offer reasonably safe service; however, failure to comply with the following instructions may result in personal injury. This Safety Alert Symbol (Figure 2) is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Figure 2 Safety Alert Symbol The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: Indicates an imminently hazardous situation which, if not avoided, Will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, Could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, May result in minor or moderate injury. This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Safe Operating Practices Training • Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them; other languages may be available on our website. • Become familiar with the safe operation of the equipment, operator controls, and safety signs. • All operators and mechanics should be trained. The owner is responsible for training the users. • Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator. • Only adults and mature teenagers should operate a mower, and even mature teenagers should have adult supervision. Be sure a teenager: 1. has read and understands the Operator's Manual and recognizes the risks involved; 2. is sufficiently mature to use caution; and 3. is of sufficient size and weight to operate the controls comfortably and to manage the mower without taking risks. • The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people or property. Preparation • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Exmark. • Wear appropriate clothing including safety glasses, substantial footwear, and hearing protection. Do Not operate when barefoot or when wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts. CAUTION This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure. Wear hearing protection when operating this machine. 5

used and remove all rocks, toys, sticks, wires, bones, and other foreign objects which can be thrown by the machine and may cause personal injury to the operator or bystanders. DANGER In certain conditions gasoline is extremely flammable and vapors are explosive. A fire or explosion from gasoline can burn you, others, and cause property damage. • Fill the fuel tank outdoors on level ground, in an open area, when the engine is cold. Wipe up any gasoline that spills. • Never refill the fuel tank or drain the machine indoors or inside an enclosed trailer. • Do Not fill the fuel tank completely full. Fill the fuel tank to the bottom of the filler neck. The empty space in the tank allows gasoline to expand. Overfilling may result in fuel leakage or damage to the engine or emission system. • Never smoke when handling gasoline, and stay away from an open flame or where gasoline fumes may be ignited by spark. • Store gasoline in an approved container and keep it out of the reach of children. • Add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel when engine is running or when the engine is hot. • If fuel is spilled, Do Not attempt to start the engine. Move away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated. • Do Not operate without entire exhaust system in place and in proper working condition. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite gasoline vapors. A fire or explosion from gasoline can burn you and others and cause property damage. • Always place gasoline containers on the ground away from your vehicle before filling. • Do Not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge. • When practical, remove gas-powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground. • If this is not possible, then refuel such equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle. • If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do Not use a nozzle lock open device. WARNING Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors has caused cancer in laboratory animals. Failure to use caution may cause serious injury or illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank/container opening. • Keep away from eyes and skin. • Never siphon by mouth. • Check that the operator presence controls, safety switches, and shields are attached and functioning properly. Do Not operate unless they are functioning properly. 6

become extremely hot. Severe burns can occur on contact and debris, such as leaves, grass, brush, etc. can catch fire. • Allow engine parts, especially the muffler, to cool before touching. • Remove accumulated debris from muffler and engine area. WARNING Engine exhaust contains carbon monoxide, which is an odorless deadly poison that can kill you. Do Not run engine indoors or in a small confined area where dangerous carbon monoxide fumes can collect. • Operate only in daylight or good artificial light, keeping away from holes and hidden hazards. • Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, Do Not operate the machine; seek shelter. • Start the engine carefully according to instructions with feet well away from the blade. • Never raise deck with blade running. • Never operate the mower with damaged guards, shields, or covers. Always have safety shields, guards, switches and other devices in place and in proper working condition. • Never mow with the discharge door raised, removed or altered unless there is a grass collection system or mulch kit in place and working properly. • Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check the components and replace them with the manufacturer’s recommended parts when necessary. • Do Not change the engine governor setting or overspeed the engine. • Never attempt to make wheel height adjustments while the engine is running. • Park the machine on level ground. Stop engine, wait for all moving parts to stop, and remove the spark plug wire(s). – Before checking, cleaning or working on the mower. – After striking a foreign object or abnormal vibration occurs (inspect the mower for damage and make repairs before restarting and operating the mower). – Before clearing blockages. – Whenever you leave the mower. • Stop engine, wait for all moving parts to stop: – Before refueling. – Before dumping the grass catcher. – Before making height adjustments. WARNING Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. Contact with the rotating parts can cause traumatic amputation or severe lacerations. • Do Not operate the machine without guards, shields, and safety devices in place and working properly. • Keep hands, feet, hair, jewelry, or clothing away from rotating parts. • Keep clear of the discharge opening at all times. • This mower was designed for one operator only. Keep all others away from mower during operation. • DO NOT operate the mower when people, especially children, or pets are in the area. • Be alert, slow down and use caution when making turns. Look behind and to the side before changing directions. • Stop the blades, slow down, and use caution when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed. • Be aware of the mower discharge path and direct discharge away from others. • Do Not operate the mower under the influence of alcohol or drugs. 7

machine into a trailer or truck. • Use full width ramps for loading machine into trailer or truck. • Tie the machine down securely using straps, chains, cable, or ropes. If possible, both front and rear straps should be directed down and outward from the machine. • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Slope Operation Use Extreme caution when mowing and/or turning on slopes as loss of traction and/or tip-over could occur. The operator is responsible for safe operation on slopes. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Loss of control and/or loss of operator's footing could result in a fall with an arm or leg getting under the mower or engine deck which may result in serious injury, death or drowning. • Mow across slopes, never up and down. • Do Not mow slopes when grass is wet. • Use extreme caution when mowing near drop-offs or near water. • Do Not mow excessively steep slopes. • Reduce speed and use extreme caution on slopes. • Avoid sudden turns or rapid speed changes. • When feasible, avoid operating the equipment in wet grass. • Progressively greater care is needed as the slope increases. • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles. • Watch for ditches, holes, rocks, dips and rises that change the operating angle, as rough terrain could overturn the machine. • Use extreme care with grass catchers or attachments. These can change the stability of the machine and cause loss of control. Maintenance and Storage • Stop the engine and remove the spark plug wire(s). Wait for all movement to stop before adjusting, cleaning or repairing. • Keep engine and engine area free from accumulation of grass, leaves, excessive grease or oil, and other debris which can accumulate in these areas. These materials can become combustible and may result in a fire. • Let engine cool before storing and Do Not store near flame or any enclosed area where open pilot lights or heat appliances are present. • Shut off fuel while storing or transporting. Do Not store fuel near flames or drain indoors. • Park machine on level ground. Never allow untrained personnel to service machine. • Remove spark plug wire before making any repairs. • Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace damaged blades. Never straighten or weld them. • Keep hands and feet away from moving parts. If possible, Do Not make adjustments with the engine running. • Keep all guards, shields and all safety devices in place and in safe working condition. • Check all bolts frequently to maintain proper tightness. • Frequently check for worn or deteriorating components that could create a hazard. WARNING Removal or modification of original equipment, parts and/or accessories may alter the warranty, controllability, and safety of the machine. Unauthorized modifications to the original equipment or failure to use original Exmark parts could lead to serious injury or death. Unauthorized changes to the machine, engine, fuel or venting system, may violate applicable safety standards such as: ANSI, OSHA and NFPA and/or government regulations such as EPA and CARB. 8

• Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and instructional labels. • Replace all worn, damaged, or missing safety signs. • When replacement components are installed, be sure that current safety signs are affixed to the replaced components. • If an attachment or accessory has been installed, make sure current safety signs are visible. • New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. • Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles. • Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark commercial mower. 93-7009 1. Warning—do not operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 94-8072 1. Warning—cutting/dismemberment hazard of hand or foot, cutting mechanism. 103-6328 1. Choke 4. Slow 2. Fast 5. Engine—stop 3. Continuous variable setting 116-7127 9

blade-stay away from moving parts. Read the Operator’s Manual before adjusting servicing, or cleaning. 116-8528 1. Read the Operator’s manual before performing any maintenance. 2. Check belt tension every 50 hours. 117–2718 120-9570 1. Warning—stay away from moving parts, keep all guards and shields in place. 121-1449 1. Warning—do not park on slopes unless wheels are chocked or blocked. 116-7583 1. Warning–Read the Operator’s Manual. Do Not operate this machine unless you are trained. 4. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts; keep all guards in place. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 5. Warning—wear hearing protection. 3. Thrown object hazard—Do Not operate the mower without the rear discharge plug or bag in place. 6. Cutting/dismemberment hazard of hand or foot, mower blade—Do Not operate up and down slopes; operate side to side on slopes; stop the engine before leaving the operating position—pick up objects that could be thrown by the blades; and look behind you when backing up. 10

ECKA30 Systems Engine • Engine Specifications: See your Engine Owner’s Manual • Engine Oil Type: Exmark 4–Cycle Premium Engine Oil • RPM: 3500 RPM (No Load) Fuel System • Capacity: 1 gallon (3.8 L) • Fuel Recommendations: – For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). – Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable. – Do Not use ethanol blends of gasoline (such as E15 or E85) with more than 10% ethanol by volume. Performance problems and/or engine damage may result which may not be covered under warranty. – Do Not use gasoline containing methanol. – Do Not store fuel either in the fuel tank or fuel containers over the winter unless a fuel stabilizer is used. – Do Not add oil to gasoline. • Fuel Filter: Replaceable In-line • Fuel Shut-Off Valve: 1/4 turn Safety Interlock System Equipped with Blade Brake Clutch (BBC). Transmission Variable Speed Range: 0–4.2 mph (6.8 km/hr) Cutting Deck • Cutting Width: 30 inches (76 cm) • Blade Brake: When the blade engagement control is moved to the disengaged position a friction brake pad stops the rotation of the blades. • Blade Size: (2 ea.): 15.40 inches (39.1 cm) • Deck: 30 inches rigid. Deck design allows for bagging, mulching or side discharge. • Cutting Height Adjustment: Adjusts from 1 1/2 inch (3.8 cm) to 5 inches (12.7 cm) in 1/2 inch (1.3 cm) increments. • Mulching Kit: High performance mulch kit optional Dimensions Curb Weight: 170 lb (77 kg) Overall Width: 31.9 inches (81 cm) Overall Length and Height at 1 1/2 inch Cutting Height: Handle Setting Length Height High 62.60 inches (159.0 cm) 41.75 inches (106.0 cm) Medium 66.00 inches (167.6 cm) 38.25 inches (97.2 cm) Low 68.60 inches (174.2 cm) 34.75 inches (88.3 cm) 11

2. Handle 5. Discharge door 3. Drive Bail 6. Front wheel height adjuster Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Blade Control Bail Located on the upper handle as shown in Figure 4. When the blade control bail is depressed, the system senses that the operator is in the normal operator's position. When the blade control bail is released, the system senses that the operator has moved from the normal operating position and will stop the blade. Figure 4 1. Blade control lock lever 2. Blade control bail 3. Handle 4. Drive bail Self-Propel Drive Bail (Self-Propelled Units Only) Located on the upper handle as shown in Figure 4. When the self-propel drive bail is squeezed against the handle, the unit ground speed will change based on the distance between the bail and the handle. When this bail is released the unit will stop moving. Throttle-Choke-Engine Stop Control The throttle-choke-engine stop control is located on the left side of the engine as shown in Figure 7. 12

lever to the full forward (Choke) position will place the lever in the choke position. The choke aids in starting a cold engine. Moving the throttle control forward will increase engine speed and moving it to the rear will decrease engine speed. The throttle-choke-engine stop control also includes an engine kill position. Moving the lever into the full rearward (Off) position will kill the engine. Blade Control Lock Lever The blade control lock lever is located on the right side of the handle next to the Blade Control Bail as shown in Figure 4. Moving the blade control lock lever into the full forward position releases the blade control bail. Squeezing the blade control bail against the handle engages the blade. Releasing the blade control bail automatically disengages the blade. The blade control lock lever will reset to lock the blade control bail. Fuel Shut-Off Valve The fuel shut off valve is located between the carburetor and the fuel tank. The fuel shut off valve shuts off the flow of fuel when the machine will not be used for a few days, when parking inside a building, and during transport to and from the job. Figure 5 1. Fuel valve Rotate the valve 1/4 turn clockwise to shut off fuel. Rotate the valve 1/4 turn counterclockwise to turn on fuel. Figure 6 1. Rotate clockwise to close 2. Rotate counterclockwise to open Pre-Start Fill fuel tanks. See Fuel Recommendations in the Specifications section for additional gasoline information. Do Not add oil to gasoline. Do Not overfill fuel tank. Fill the fuel tank to the bottom of the filler neck. The empty space in the tank allows gasoline to expand. Overfilling may result in fuel leakage or damage to the engine or emission system. Make sure you understand the controls, their locations, their functions, and their safety requirements. Refer to the Maintenance section and perform all the necessary inspection and maintenance steps. Operating Instructions Handle Adjustment The height of the handle can be adjusted for comfortable operation. Stand behind the handle to determine the height. To adjust the handle height, position the hardware into one of the three holes in the handle bracket. Open the Fuel Shut-Off Valve Rotate the valve 1/4 turn counterclockwise to turn the fuel on. Starting the Engine 1. Connect the wire to the spark plug. 13

8. Primer bulb 4. Fuel tank cap 9. Spark plug 5. Throttle-choke-engine stop control 2. Open the fuel valve. 3. Move the throttle-choke-engine stop control to the full forward (Choke) position. Note: Do Not use the choke when the engine is warm. 4. Pull the starter handle lightly until you feel resistance, then pull it sharply. Allow the rope to return slowly. 5. When the engine starts, move the throttle-choke-engine stop control to the Fast position. Stopping the Engine 1. Bring the unit to a full stop. 2. Release the blade control bail. The blade should stop within three seconds; the engine will continue to run. Move the throttle-choke-engine stop control to the Stop position to kill the engine. Note: If the blade does not stop within 3 seconds after releasing the blade control bail, contact an Authorized Service Dealer. 3. Close the fuel shut-off valve, if equipped, when the machine will not be in use for a few days, when transporting, or when the unit is parked inside a building. Operating the Self-Propel Drive The lawn mower is variable speed, the more you squeeze the drive bail against the handle the faster the machine travels. 1. Start the engine. 2. Squeeze the drive bail against the handle (see Figure 4). Note: You can vary the ground speed by increasing or decreasing the distance between the ground speed control bail and the handle. Lower the control bail to decrease the ground speed when you are making a turn or if the lawn mower is moving too fast for you. If you lower the control bail too far the lawn mower stops self-propelling. Squeeze the ground speed control bail closer to the handle to increase the ground speed. When you hold the ground speed control bail tight against the handle, the lawn mower self-propels at the maximum ground speed. Release the drive bail to stop moving when you use the lawn mower for trimming or whenever you leave the lawn mower. 3. To disengage the self-propel drive, release the drive bail. Operating the Blade Control Lever 1. Start the engine. 2. Push and hold the blade control lock lever forward to release the blade control bail (Figure 8). Figure 8 1. Blade control lock lever 4. Push 2. Locked position 5. Unlocked position 3. Blade control bail 6. Squeeze against handle 3. Squeeze the blade control bail against the handle and release the blade control lock lever; the blade should engage. 4. Release the blade control bail to disengage the blade. The blade control lock lever will reset to lock the blade control bail. 14

Check the Blade Brake Clutch (BBC) system before each use to ensure that it is operating properly. Normal Test: 1. Stop the engine and wait for all moving parts to stop. 2. Move the lawn mower onto a paved surface in a non-windy area. 3. Set all four wheels to the 2 1/2 inches (6.4 cm) cutting height (see Figure 10 and Figure 12) 4. Take a half sheet of newspaper and crumple it into ball small enough to go under the deck (about 3 inches or 7.6 cm in diameter) as shown in Figure 9. Figure 9 1. Crumpled newspaper 2. 5 inches (12.7 cm) 5. Place the ball of newspaper 5 inches (12.7 cm) in front of the lawn mower. 6. Start the engine. 7. Push the blade control lock lever forward to release the blade control bail (Figure 4). 8. Squeeze the blade control bail against the handle; the blade should engage. 9. Release the blade control bail. You should hear a “bang.” The blade should stop in three seconds. The blade control lock lever should reset to lock the blade control bail. 10. Immediately push the lawn mower over the newspaper ball. 11. Stop the engine and wait for all moving parts to stop. 12. Walk around the lawn mower to check for the newspaper ball. If the ball did not go under the deck, repeat steps 6 through 11. 13. Pull the lawn mower away from the newspaper. If the newspaper ball unravels or is shredded, the blade has not properly stopped, resulting in an unsafe operating condition. Contact an Authorized Service Dealer. DANGER If the blade brake clutch system is inoperative, the blade will continue to rotate when you release the blade control bail. Contact with the blade could occur, causing serious injury. • Check the BBC operation before each use. • Never use the BBC-equipped lawn mower with an inoperative safety system. • Take your lawn mower to an Authorized Service Dealer for repair if the safety system fails to operate properly. Test Using the Grass Bag 1. If the mulch plug is installed on the mower, remove it (refer to Removing the Mulch Plug). If the side discharge deflector is on, remove it and install the side discharge door (refer to Using the Side Discharge Deflector). 2. Install the empty grass bag on the rear of the mower (refer to Installing the Grass Bag). 3. Start the engine. 4. Push the blade control lock lever forward to release the blade control bail (Figure 4). 5. Squeeze the blade control bail against the handle. 6. The bag should begin to inflate, indicating that the blade is engaged and rotating. 7. Release the blade control bail. If the bag does not immediately deflate, it indicates that the blade is still rotating. The blade brake clutch mechanism may be deteriorating, and, if ignored could result in an unsafe operating condition. Have the lawn mower inspected and serviced by an Authorized Service Dealer. 8. Stop the engine and wait for all moving parts to stop. 15

The rear wheels are adjusted together with a height adjustment rod located on the mower housing by the left rear wheel. The front wheels are adjusted separately by removing the front wheel shaft assemblies, adjusting the height, and then replacing the shaft assemblies. The cutting height can be adjusted from 1 1/2 inches (38 mm) to 5 inches (127 mm) in 1/2 inch (12.7 mm) increments. WARNING Adjusting the cutting height levers could bring your hands into contact with a moving blade. A moving blade can cause serious injury. • Stop the engine and wait for all movement to stop before adjusting the cutting height. • Do Not put your fingers under the housing when adjusting the cutting height. • Rear Wheel Adjustment: 1. Pull the wheel height adjustment rod upward to release the pin from the notch in the adjustment bracket (Figure 10). Figure 10 1. Pull upward 4. Pin 2. Wheel height adjustment rod 5. Rotate to desired setting 3. Indicator 2. Apply downward pressure or lift the housing to rotate the height adjustment bracket to the desired setting. 3. Release the wheel height adjustment rod to set the pin securely in the desired notch. Figure 11 • Front Wheel Adjustment 1. Pull up on the height lock and pull the front wheel shaft assembly outward as shown in Figure 12. Figure 12 1. Front wheel shaft assembly 4. Front quadrant block cut heights 2. Pull up 5. Pull outward 3. Height lock 6. Shaft groove 2. Insert the front wheel shaft assembly into the desired cut height setting in the front quadrant block. Lower the height lock into the groove on the front wheel shaft. Pull and push the wheel shaft assembly to make sure it has locked into place. 16

2. Cutting heights Using the Grass Bag • Installing the Grass Bag 1. Release the blade control lock lever and wait for the blade and all moving parts to stop. 2. If the mulch plug is installed on the mower, remove it (refer to Removing the Mulch Plug). If the side discharge deflector is on, remove it and install the side discharge door (refer to Using the Side Discharge Deflector). 3. Open the rear discharge door. 4. Grasp the handle on the bag and set the rear of the bag frame onto the handle bracket notch (Figure 14). Figure 14 1. Bag 4. Handle bracket notch 2. Handle 5. Rear door 3. Bag frame 6. Lower 5. Once the bag is seated, lower the rear discharge door onto the bag. • Mowing with the Grass Bag WARNING A worn grass bag could allow small stones and other similar debris to be thrown in the operator’s or bystander’s direction. Thrown objects can result in serious personal injury or death to the operator or bystanders. Check the grass bag frequently. If it is damaged, install a new Exmark replacement bag. Cut the grass until the bag is full. To see if the grass bag is full, release the blade control lock lever and wait for the blade to stop. Feel the bag to determine whether the bag needs to be emptied. Note: Do Not overfill the bag. • Removing the Grass Bag 1. Release the blade control lock lever and wait for the blade and all moving parts to stop. 2. Raise the rear discharge door and grasp the handle on the bag. 3. Lift the bag off of the lawn mower and lower the rear discharge door. 4. Gradually tip the bag forward to empty the clippings. 5. To install the bag, refer to the section on Installing the Grass Bag. DANGER If the rear discharge door does not close completely, the lawn mower could throw objects. Thrown objects can result in serious personal injury or death to the operator or bystanders. • Never open the door to the rear discharge opening when the blades are still moving. • If you cannot close the door because the grass clippings clog the discharge area, stop the engine and gently move the discharge door handle back and forth until you can close the door completely. If you still cannot close the door, remove the obstruction with a stick, not your hand. 17

Occasionally you may wish to use the mulch plug to mulch the grass and leaf clippings back into the lawn. • Installing the Mulch Plug: 1. Stop the engine and wait for all moving parts to stop. 2. If the grass bag is on the mower, remove it (refer to Removing the Grass Bag). If the side discharge deflector is on, remove it and lower the side discharge door (refer to Using the Side Discharge Deflector). 3. Raise the rear discharge door and insert the mulch plug into the discharge opening. The plug will snap into the mower housing. Figure 15 1. Mulch plug 2. Rear discharge door 4. Lower the discharge door. • Removing the Mulch Plug: Note: When grass is thick and lush, clippings may collect on and around the discharge tunnel plug. This may make it difficult to remove the plug. Clean the plug thoroughly after each use. 1. Stop the engine and wait for all moving parts to stop. 2. Raise the rear discharge door and pull the mulch plug out of the discharge tunnel. 3. Lower the discharge door. Using the Side Discharge Deflector Use the side discharge for cutting very tall grass. WARNING The blades are sharp; contacting the blades can result in serious personal injury. Stop the engine and wait for all moving parts to stop before leaving the operating position. • Installing the Side Discharge Deflector: 1. Stop the engine and wait for all moving parts to stop. 2. Remove the grass bag if it is installed on the mower (refer to Removing the Grass Bag). 3. Install the mulch plug (refer to Installing the Mulch Plug). 4. Lift and hold the side discharge spring in the “up” position and pull outward on the discharge door to remove (see Figure 16). Figure 16 1. Side discharge spring 3. Pull outward 2. Lift and hold in “up” position 4. Side discharge door 5. With the side discharge spring held in the “up” position, place the discharge deflector onto the mower housing over the opening. Allow the spring to lower over the tabs on the discharge deflector. Make sure the discharge deflector is securely in place (see Figure 17). 18

2. Lower side discharge spring 3. Secured position Important: Make sure the mulch plug is in place before using the side discharge deflector (see Figure 15). DANGER An uncovered discharge opening will allow objects to be thrown in an operator's or bystander's direction. Also, contact with the blade could occur. Thrown objects or blade contact can cause serious injury or death. Never operate the mower with the side discharge door raised, removed, or altered unless there is a discharge deflector and mulch plug in place and working properly. • Removing Side Discharge Deflector: 1. Stop the engine and wait for all moving parts to stop. 2. Lift and hold the side discharge spring in the “up” position and pull outward on the discharge deflector to remove it (reference Figure 16). 3. With the side discharge spring held in the “up” position, place the discharge door onto the mower housing over the opening. Allow the spring to lower over the tabs on the discharge door. Make sure the discharge door is securely in place. 19

WARNING If you leave the wire on the spark plug, someone could accidentally start the engine. Accidental starting of the engine could seriously injure you or other bystanders. Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. WARNING The engine can become very hot. Touching a hot engine can cause severe burns. Allow the engine to cool completely before service or making repairs around the engine area. WARNING Tipping the lawn mower may cause the fuel to leak from the carburetor or the fuel tank. Gasoline is extremely flammable, highly explosive, and under certain conditions, can cause personal injury or property damage. Avoid fuel spills by running the engine dry or by removing the gasoline with a hand pump; never siphon. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. • Check the blade drive system. Before each use or daily • Check the engine oil level. • Check the mower blade and the engine mounting fasteners. • Check the stopping time of the blade brake. The blade must stop within 3 seconds of releasing the bail; if it does not, contact an Authorized Service Dealer for repair. • Check for loose hardware. • Check the air filter. • Clean the engine and exhaust system area. • Clean the grass build-up from under the deck. • Clean the discharge tunnel and plug. • Clean the grass and debris build-up from the machine and cutting deck. Every 25 hours • Clean the foam pre-cleaner. Every 50 hours • Change the engine oil. (May need more often under severe conditions.) • Check the condition of the belts. • Check the blade drive system. • Check for leaks in the fuel systems and /or deteriorating fuel hose. • Clean under the belt access cover. Every 100 hours • Change the oil filter. • Check the spark plugs. • Clean the fuel filter element. Every 250 hours • Replace the Blade Brake Clutch (BBC) belt. 20

• Replace the paper air filter. (May need more often in dusty conditions. See the Engine manual for additional information.) Yearly or before storage • Empty the fuel tank before repairs as directed or before storage. Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface. 2. Check with engine cold. 3. Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick and push it all the way down into the tube. Do Not screw into place. Remove the dipstick and read the oil level. 4. If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick. Exmark 4-Cycle Premium Engine Oil is recommended; refer to the Engine Owner's manual for an acceptable alternative. Do Not overfill. Important: Do Not operate the engine with the oil level below the “LOW” (or “ADD”) mark on the dipstick, or over the “FULL” mark. Check the Mower Blade Service Interval: Before each use or daily Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blade. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Figure 7). 3. Drain the gasoline from the fuel tank. Refer to Emptying the Fuel Tank and Cleaning the Fuel Filter section. 4. Remove the bagger from the unit. Tip the machine backwards until the upper handle rests on the ground and place a jack stand under the unit. CAUTION Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury. Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support. 5. Inspect the blades for sharpness and wear, especially where the flat and the curved parts meet (see Figure 18). Because sand and abrasive material can wear away the metal that connects the flat and curved parts of the blade, check the blade before using the lawn mower. If you notice a slot or wear (Figure 18B and Figure 18C), replace the blade. Figure 18 1. Sail 3. Wear 2. Flat 4. Slot 21

piece of the blade could be thrown into the operator’s or bystander’s area, resulting in serious personal injury or death. • Inspect the blade periodically for wear or damage. • Replace a worn or damaged blade. • Removing Mower Blades: A. To remove the blade, use a block of wood to hold the blade steady. Make sure to grasp the end of the blade using a rag or thickly padded glove. B. Remove the blade bolt, blade driver, and blade. C. Inspect blades and sharpen or replace as required. D. Inspect the pins on the blade driver for wear and damage or replace as required. • Installing Mower Blades: A. Install the blade driver by inserting the raised area into the recess on the cutter housing. B. Make sure to grasp the end of the blade using a rag or a thickly padded glove. Align the two holes on the blade with the two holes on the blade driver and install a sharp, balanced Exmark blade and blade bolt as shown in Figure 19. The sail of the blade must point toward the top of the lawn mower housing for proper installation. Figure 19 1. Blade bolt 3. Blade driver 2. Blade-vertical position 4. Blade-horizontal position C. Torque the blade bolt to 60 ft-lb (82 N-m). D. Make sure the installed blade is vertical before installing the second blade. The second blade must be installed perpendicular to the first using steps A through C. The two blades will form a sideways “T” as shown in Figure 20. 1 G016536 Figure 20 1. Blades form sideways “T” E. Rotate the blades by hand a full 360 degree turn to ensure they Do Not touch. 22

components used to retain the blade can be dangerous. Failure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death. Always install the original Exmark blades, blade drivers, and blade bolts as shown. F. If they touch, the blades are not mounted correctly. Repeat steps A through E. If the blades still touch after repeating the steps, contact an Authorized Service Dealer. 6. Return the lawn mower to its upright position. 7. Connect the wire to the spark plug. Check the Blade Brake Clutch Service Interval: Before each use or daily Refer to Checking the Blade Brake Clutch in Operation. Check for Loose Hardware Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop. 2. Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating. Check Air Filter Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Figure 7). 3. Remove the cover and clean it thoroughly. 4. Check the paper element and foam cleaner. If cleaning is required, see Service Air Filter. 5. Reinstall the cover. Service Air Filter Service Interval: Every 25 hours—Clean the foam pre-cleaner. Every 300 hours— Replace the paper air filter. (May need more often in dusty conditions. See the Engine manual for additional information.) Note: Do Not operate the engine without the air filter assembly; extreme engine damage will occur. 1. Stop engine, wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Figure 7). 3. Remove the cover and clean it thoroughly. Figure 21 1. Cover 3. Paper air filter 2. Foam element 4. Air filter base 4. Remove the paper air filter and discard it as required. Note: Do Not try to clean a paper air filter. 5. Remove the foam element and wash it with a mild detergent and water, then blot it dry. 6. Saturate the element with clean engine oil, then squeeze it (Do Not twist) to remove the excess oil. 7. Install the foam element. 8. Install the new paper air filter. 9. Reinstall the cover. 23

Service Interval: After the first 5 hours Every 50 hours (May need more often under severe conditions.) 1. Run the engine to warm the engine oil. Note: Warm oil flows better and carries more contaminates. WARNING Oil may be hot after engine has been run. Contact with hot oil can cause severe personal injury. Avoid contacting the hot engine oil when you drain it. 2. Stop engine, wait for all moving parts to stop. 3. Disconnect the wire from the spark plug. 4. Drain the gasoline from the fuel tank. Refer to Emptying the Fuel Tank and Cleaning the Fuel Filter section. 5. Place a suitable drain pan under the dipstick/oil drain. 6. Clean around the dipstick. 7. Remove the dipstick by rotating the cap counterclockwise and pulling it out. 8. Raise the left side of the lawn mower to drain the oil from the dipstick fill tube into the drain pan. 9. After draining the oil, return the lawn mower to the operating position. 10. Fill the crankcase with fresh oil to the upper limit mark on the dipstick. Use oil recommended in the Check Engine Oil Level section. Do Not overfill 11. Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight. 12. Wipe up any spilled oil. 13. Connect the wire to the spark plug. 14. Recycle the used oil according to local codes. Change Oil Filter Service Interval: Every 100 hours 1. Run the engine to warm the oil. 2. Stop the engine and wait for all moving parts to stop. 3. Disconnect the wire from the spark plug. 4. Drain the engine oil. 5. Place a rag under the oil filter to catch any oil that may leak out as you remove the filter. 6. Remove the oil filter. 7. Use your finger to coat the gasket on the new filter with clean Exmark 4–Cycle Premium Engine oil (see Figure 22). Figure 22 1. Gasket 8. Install the new filter and hand tighten it 2/3 turn only. 9. Fill the crankcase as stated in Check Engine Oil Level section. Exmark 4–Cycle Premium Engine oil is recommended. Refer to the Engine Owner's Manual for an acceptable alternative. 10. Connect the wire to the spark plug. 11. Run the engine for about 3 minutes. 12. Stop the engine, wait for all moving parts to stop, and check for oil leakage around the filter. 13. Add oil to compensate for the oil in the oil filter. 14. Recycle the used oil filter according to local codes. Check Condition Of Belts Service Interval: Every 50 hours 1. Stop engine, wait for all moving parts to stop. 2. Remove the belt cover to the lawn mower housing. 3. Check the belt for cracks, frayed edges, burn marks or any other damage. 4. Replace the damaged belt(s). If the blade drive belt is replaced or needs adjustment, see Adjusting the Blade Drive Belt in Adjustments. 24

System Service Interval: After the first 5 hours Every 50 hours 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3. Remove and retain the belt access panel by rotating the screws a quarter-turn. Figure 23 1. Belt access panel 4. Brush out all the debris around the belt area. 5. Use a feeler gauge, a piece of paper, or a note card against the frame and slide it down behind the belt tension spring. Note: The gap between the gauge and the spring should be .005-.030 inch (.13-.76 mm), tighten the adjusting bolt and nut until the paper barely slides freely in and out of the gap. Figure 24 1. Belt tension spring 4. Adjusting nut 2. Adjusting bolt 5. Frame 3. Gap Important: Do Not overtighten the adjusting bolt. This could damage the blade drive belt. 6. Reinstall the belt access panel and rotate the screws a quarter-turn to lock into place. 7. Connect the wire to the spark plug. Change Blade Brake Clutch (BBC) Belt Service Interval: Every 250 hours 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3. Remove and retain the front belt cover and its four bolts. Remove any debris under the cover. 4. Remove and retain the BBC bracket and its mounting hardware. 5. Loosen the cable clamp screw on the BBC cable and remove the old belt (refer to Figure 29). 6. Install the new belt. 7. Reinstall the BBC bracket. 8. Adjust the BBC cable as described in Adjusting the Blade Brake Cable in the Adjustments section. 9. Reinstall the front belt cover. 25

Service Interval: As required 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3. Remove and retain the front belt cover and its four bolts. Remove any debris under the cover. 4. Remove and retain the BBC bracket and its mounting hardware. Remove the BBC belt from the front LH pulley. 5. Loosen the blade drive adjusting bolt (refer to Figure 24). 6. Remove and retain the fixed idler pulley and its hardware (see Figure 25). Figure 25 1. Hole in deck 2. RH sprocket hole 3. Fixed idler 4. LH sprocket hole (BBC idler removed for clarity) 7. Remove the blade drive belt. 8. Align the holes in the RH and LH sprockets with the holes in the deck as shown in Figure 25. Hold the sprockets in place with a rod or screwdriver. 9. Once the sprockets are locked into place, reinstall the blade drive belt and the fixed idler pulley. Note: Make sure the teeth are engaged in the sprockets. 10. Tighten the belt tension to the recommended settings; refer to Check the Blade Drive System. 11. Remove the rod or screwdrivers from the sprockets. 12. Check the blades under the deck to make sure they are properly aligned; refer to Check the Mower Blade section. 13. Reinstall the BBC belt and the BBC bracket. 14. Reinstall the belt cover using the four bolts. 15. Connect the wire to the spark plug. 16. Check the operation of the blade control lever and the blade brake clutch. Check Spark Plugs Service Interval: Every 100 hours 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (see Figure 7). 3. Clean around the spark plug. 4. Remove the spark plug from the cylinder head. Note: Replace a cracked, fouled, or dirty spark plug. Do Not clean the electrodes because grit entering the cylinder can damage the engine. 5. Set the gap on the plug to 0.030 inch (0.76 mm) (Figure 26). Figure 26 1. Side electrode 3. Air gap—0.030 inch (0.76 mm) 2. Center electrode insulator 6. Install the spark plug and the gasket seal. 7. Torque the plug to 17 ft-lb (23 N-m). 8. Connect the wire to the spark plug. Emptying the Fuel Tank and Cleaning the Fuel Filter Service Interval: Every 100 hours 26

fuel tank (if applicable). 1. Stop the engine and wait for it to cool down. Note: Drain gasoline for a cold engine only. 2. Disconnect the wire from the spark plug (). 3. Close the fuel valve. 4. Disconnect the fuel line by loosening the tube clamp at the carburetor. 5. Open the fuel valve by turning the lever to the open position. 6. Drain the gasoline completely from the tank and fuel line into an approved fuel container. 7. Remove the fuel tank from the mower. 8. Close the fuel valve. 9. Pour a small amount of fuel in the fuel tank, move the fuel around in the tank, and pour it out into an approved fuel container. 10. Install the fuel tank and fuel line. Change Fuel Filter Service Interval: As required A fuel filter is installed between the fuel tank and the engine. Replace when necessary. Adjustments Note: Wait for all moving parts to stop and remove spark plug wire before servicing, cleaning, or making any adjustments to the unit. Adjusting the Self-Propel Drive If the lawn mower does not self-propel or has a tendency to creep forward when the control bail is released, adjust the drive cable. 1. Stop the engine and wait for all moving parts to stop. 2. Loosen the cable support nut (Figure 27). Figure 27 3. Pull down the cable jacket (toward the mower) until there is no slack in the cable (Figure 28). Figure 28 4. Tighten the nut on the cable support. 5. Check the operation for desired drive control. 27

engaged or if the wheels spin when you lift the rear wheels off the ground, the cable is too tight; repeat steps 1 and 2. Note: Adjustment to obtain desired ground speed at full bail travel may be made in order to accommodate slower speeds. Adjusting the Blade Brake Cable Adjust whenever a new blade brake cable assembly is installed or if the blade control lock lever does not operate properly or the BBC belt is replaced. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3. Remove and retain the front belt cover and its four bolts. Remove any debris under the cover. 4. Pull the cable until there is approximately 1/8 inch in slack. Do Not put tension on the spring. Figure 29 1. Cable clamp screw 2. Blade brake cable 5. Tighten the screw to lock the adjustment in place. 6. Reinstall the belt cover using the four bolts. 7. Connect the wire to the spark plug. 8. Check the operation of the blade control lock lever (see Figure 8). The lever must reset itself to lock out the blade control bail. If it does not, repeat steps 4 through 7. 9. Perform the Checking the Blade Brake Clutch procedure in Operation. 28

System Area Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessive debris around engine cooling air intake and exhaust system area can cause engine and exhaust system area to overheat which can create a fire hazard. Clean all debris from engine and exhaust system area. 1. Stop engine, wait for all moving parts to stop, and remove spark plug wire. 2. Clean all debris from rotating engine air intake screen, around engine shrouding, and exhaust system area. 3. Wipe up any excessive grease or oil around the engine and exhaust system area. Clean Grass Build-Up Under Deck Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop, and remove spark plug wire. 2. To ensure the best performance, keep the underside of the lawn mower housing clean. CAUTION The mower may dislodge material from under the mower housing. • Wear eye protection. • Stay in the operating position (behind the handle). • Do Not allow bystanders in the area. Washing Method 1. Position the lawn mower on a flat concrete or asphalt surface near a garden hose. 2. Start the engine. 3. Hold the running garden hose at handle level and direct the water to flow on the ground just in front of the right rear tire (Figure 30). Figure 30 4. Engage the blade. Note: The blade will draw in water and wash out clippings. Let the water run until you no longer see clippings being washed out from under the housing. 5. Disengage the blade, stop the engine and wait for all moving parts to stop. 6. Turn off the water. 7. Start the lawn mower, engage the blade, and let the lawn mower run for a few minutes to dry out its components. Scraping Method If washing does not remove all debris from under the lawn mower, scrape it clean. 1. Disconnect the wire from the spark plug. 2. Drain the fuel from the fuel tank. Refer to Emptying the Fuel Tank and Cleaning the Fuel Filter section. 3. Tip the lawn mower onto its right side. 4. Remove the dirt and grass clippings with a hardwood scraper. Avoid burrs and sharp edges. 5. Turn the lawn mower upright. 6. Fill the fuel tank. 7. Connect the wire to the spark plug. Cleaning the Discharge Tunnel and Plug Service Interval: Before each use or daily Always be sure that the discharge tunnel door closes securely when you release the handle. If the debris prevents the discharge door from closing securely, 29

thoroughly. WARNING Grass clippings and other objects can be thrown from an open discharge tunnel. Thrown objects can cause serious injury or kill the operator or bystanders. Never start or operate the lawn mower unless one of the following is true: • Mulch Mode: • Discharge tunnel plug is locked securely in the discharge tunnel. • Side discharge cover is locked in place. • Discharge tunnel door is closed against frame. • Bag Mode: • Discharge tunnel plug is removed. • Grass bag is locked in place. • Discharge tunnel door is closed against bag. • Side discharge cover is locked in place. • Side Discharge Mode: • Discharge tunnel plug is locked securely in the discharge tunnel. • Discharge tunnel door is closed against frame. • Side discharge deflector is locked in place. Cleaning Under the Belt Access Panel Service Interval: Every 50 hours 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3. Remove and retain the belt access panel by rotating the screws a quarter-turn. 4. Brush out all the debris around the belt area. 5. Reinstall the belt access panel and rotate the screws a quarter-turn to lock into place. 6. Connect the wire to the spark plug. Clean Debris From Machine Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Clean off any oil, debris, or grass build-up on the machine and cutting deck, especially under deck belt shields, around the fuel tank, around engine and exhaust area. Waste Disposal Motor Oil Disposal Engine oil is a pollutant to the environment. Dispose of used oil at a certified recycling center or according to your state and local regulations. 30

To prepare the lawn mower for off season storage, perform the recommended maintenance procedures. Store the lawn mower in a cool, clean, dry place. Cover the lawn mower to keep it clean and protected. WARNING Gasoline can vaporize if you store it over long periods of time. Gasoline vapors can explode if they come into contact with an open flame. • Do Not store gasoline over long periods of time. • Do Not store the lawn mower with gasoline in the fuel tank or the carburetor in an enclosure with an open flame. (For example, a furnace or a water heater pilot light.) • Allow the engine to cool before storing it in any enclosure. Empty the fuel tank when mowing the last time before storing the lawn mower. 1. Run the lawn mower until the engine stops from running out of fuel. 2. Prime the engine and start it again. 3. Allow the engine to run until it stops. When you can no longer start the engine it is sufficiently dry. Preparing the Engine 1. While the engine is still warm, change the oil from the crankcase. Refer to Change Engine Oil section in Maintenance. 2. Remove the spark plug. 3. Using an oil can, add about one tablespoon of oil to the crankcase through the spark plug hole. 4. Slowly rotate the engine several times, using the starter rope, to distribute the oil. 5. Install the spark plug but Do Not connect the wire to the spark plug. General Storage Information 1. Clean the lawn mower housing. Refer to Cleaning Grass Build-Up Under Deck section in Cleaning. 2. Clean any dirt and chaff from the cylinder, cylinder head fins, and blower housing. 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the lawn mower housing. 4. Clean under the front belt cover. Refer to Cleaning Under the Belt Access Panel section in Cleaning. 5. Check the condition of the blade. Refer to Check the Mower Blade section in the Maintenance. 6. Service the air filter. Refer to Servicing the Air Filter in Maintenance. 7. Tighten all nuts, bolts, and screws. 8. Touch up all rusted or chipped paint surfaces with paint available from an Authorized Service Dealer. Removing the Lawn Mower from Storage 1. Check and tighten all fasteners. 2. Remove the spark plug and spin the engine rapidly by pulling the starter rope to blow excess oil from the cylinder. 3. Clean the spark plug or replace it if it is cracked, broken, or if the electrodes are worn. 4. Install the spark plug and torque it to 17 ft-lb (23 N-m). 5. Perform any needed maintenance procedures. 6. Fill the fuel in the fuel tank with fresh gasoline. 7. Check the engine oil level. 8. Connect the wire to the spark plug. 31

condition prior to mower use. When a problem occurs, Do Not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. If a problem continues, contact an Authorized Service Dealer. Problem Possible Cause Corrective Action 1. Fuel tank is empty. 1. Fill the fuel tank. 2. Fuel shutoff valve is closed. 2. Open the fuel shutoff valve. 3. The throttle-choke-engine stop control is not in the correct position. 3. Move the control to the Choke position. 4. Dirt, water, or stale fuel is in the fuel system. 4. Contact an Authorized Service Dealer. 5. Faulty spark plug. 5. Clean, adjust or replace spark plug. 6. Spark plug wire is not connected. 6. Check the spark plug wire connection. Engine will not start, starts hard, or fails to keep running. 7. Dirt in fuel filter. 7. Replace fuel filter. 1. Air cleaner is dirty. 1. Clean or replace the air cleaner element. 2. Oil level in the crankcase is low. 2. Add oil to the crankcase. 3. Vent hose is plugged. 3. Clean or replace the vent hose. 4. Dirt in fuel filter. 4. Replace the fuel filter. 5. Dirt, water, or stale fuel is in the fuel system. 5. Contact an Authorized Service Dealer. Engine loses power. 6. The underside of the lawn mower deck contains clippings and debris. 6. Clean the underside of the lawn mower deck. 1. The wire is not connected to the spark plug. 1. Connect the wire to the spark plug. 2. Faulty spark plug. 2. Clean, adjust or replace spark plug. 3. The throttle-choke-engine stop control is not in the Fast position. 3. Move the control to the Fast position. 4. The air filter element is dirty and is restricting the air flow. 4. Clean the air filter pre-cleaner and/or replace the paper air filter. Engine runs rough. 5. Dirt in fuel filter. 5. Replace the fuel filter. 1. The blade(s) is bent or is out of balance. 1. Balance the blade(s). If the blade(s) is bent, replace it. 2. The blade mounting bolt is loose. 2. Tighten the blade mounting bolt. 3. The underside of the lawn mower deck contains clippings and debris. 3. Clean the underside of the lawn mower deck. 4. The engine mounting bolts are loose. 4. Tighten the engine mounting bolts. 5. Loose engine pulley, idler pulley, or blade pulley. 5. Tighten the appropriate pulley. 6. Engine pulley is damaged. 6. Contact an Authorized Service Dealer. 7. Blade spindle is bent. 7. Contact an Authorized Service Dealer. Lawn mower or engine vibrates excessively. 8. Belt is damaged. 8. Install new belt. 1. All four wheels are not at the same height. 1. Place all four wheels at the same height. 2. The blade(s) is dull. 2. Sharpen and balance the blade(s). 3. Mowing in the same pattern repeatedly. 3. Change the mowing pattern. 4. The underside of the lawn mower deck contains clippings and debris. 4. Clean the underside of the lawn mower deck. Uneven cutting pattern. 5. Blade spindle is bent. 5. Contact an Authorized Service Dealer. 32

not in the Fast position. 1. Move the control to the Fast position. 2. Cutting too much grass in one pass 2. Raise the cutting height. If necessary, cut a second time at lower cutting height. 3. Mowing too fast. 3. Slow down. 4. The grass is wet. 4. Allow the grass to dry before mowing. Discharge chute plugs. 5. The underside of the lawn mower deck contains clippings and debris. 5. Clean the underside of the lawn mower deck. 1. The self-propel drive cable is out of adjustment or is damaged. 1. Adjust the self-propel drive cable. Replace the cable if necessary. 2. There is debris under the frame. 2. Clean the debris from under the frame. Lawn mower does not self-propel. 3. Check belt for damage. 3. Replace belt. 1. BBC belt or timing belt is worn, loose, or broken. 1. Adjust BBC cable; adjust timing belt tension. Replace if necessary. 2. BBC belt is off pulley. 2. Check belt for damage; replace if necessary. Blades do not rotate or slip. 3. BBC cable is worn, loose, or broken. 3. Adjust BBC cable; replace if necessary. 1. Blades are installed or aligned incorrectly. 1. Reinstall blades. 2. Blade adapters are worn, loose, or broken. 2. Replace blade adapters. 3. Timing belt is worn, loose, or broken. 3. Re-time blades and adjust timing belt tension; replace if necessary. Blades contacting each other. 4. Timing sprockets or idler pulley is worn, loose, or broken. 4. Replace sprockets or idler pulley if necessary. 33

Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part on these products and found by us (in the exercise of our reasonable discretion) to be defective in factory materials or workmanship for a period of one year. This warranty applies to Exmark commercial equipment sold in the U.S. or Canada. This warranty may only be assigned or transferred to a second (or third) owner by an authorized Exmark dealer. The warranty period commences upon the date of the original retail purchase. � Warranty Exceptions� Warranty Period •� Bags, Belts and Tires� 90 days •� Battery� 1 Year Prorated •� Engine� * * The Engine warranty is covered by the engine manufacturer. Please refer to the engine manufacturer’s warranty statement that is included in the literature packet. This warranty only includes the cost of parts and labor. Items and Conditions Not Covered This warranty does not cover the following: •� Pickup and delivery charges to and from any authorized � � Exmark Service Dealer. •� Any damage or deterioration due to normal use, wear and � � tear, or exposure including standard service items such as � � blades, brushes, cutting teeth, tines, bushings, bearings, � � chains, or sprockets. •� Cost of regular maintenance service or parts, such as filters, � � fuel, lubricants, tune-up parts, and adjustments. •� Any product or part which has been altered or misused or � � required replacement or repair due to normal wear, �� � accidents, or lack of proper maintenance as set forth in the � � maintenance section of the operator’s manual. •� Any repairs necessary due to use of parts, accessories or � � supplies, including gasoline, oil or lubricants, incompatible � � with the equipment or other than as recommended in � � the operator's manual or other operational instructions � � provided by Exmark. There are no other express warranties except for engine and special emission system coverage. All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement parts. Instructions for Obtaining Warranty Service The product must be registered with original proof of purchase by an Exmark Service Dealer before obtaining any warranty service. Contact any Exmark Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.exmark.com. U.S. or Canada customers may also call 402-223-6375. If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at: � Exmark Customer Service Department � The Exmark Warranty Company � 2101 Ashland Avenue � Beatrice, NE 68310 � 402-223-6375 or � [email protected] Owner’s Responsibilities If your product requires warranty service it must be returned to an authorized Exmark service dealer within the warranty period. This warranty extends only to equipment operated under normal conditions. You must read the operator’s manual. You must also properly service and maintain your Exmark product as described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. General Conditions The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be repair or replacement of defective components as set forth herein. Neither Exmark nor Exmark Warranty Company shall be liable for any incidental or consequential loss or damage. Such damages include but are not limited to: •� Expenses related to gasoline, oil or lubricants. •� Travel time, overtime, after hours time or other � � � extraordinary repair charges or charges relating to repairs or � � replacements outside of normal business hours at the place � � of business of the authorized Exmark Service Dealer. •� Rental of like or similar replacement equipment during the � � period of any warranty, repair or replacement work. •� Any telephone or telegram charges or travel charges. •� Loss or damage to person or property other than that � � covered by the terms of this warranty. •� Any claims for lost revenue, lost profit or additional cost as � � a result of a claim of breach of warranty. •� Attorney's fees. No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower. All implied warranties of merchantability (that the product is fit for ordinary use) and fitness for use (that the product is fit for a particular purpose) are limited to the duration of the express warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Exmark Commercial Equipment 1 Year Limited Warranty G4500-426_E 34

EXMARK ACCESSORIES AND OPTIONS* WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12V POWER PORT MICRO-MULCH SYSTEM OPERATOR CONTROLLED DISCHARGE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT-FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL-TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB *Some accessories and options not available for some models. Place Model No. and Serial No. Label Here (Included in the Literature Pack) or Fill in Below Date Purchased Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No. ©2013 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4501-841 Rev. B (402) 223-6300 Fax (402) 223-5489 Printed in the USA *4501-841* B www.exmark.com