Greenlee EBS12ML Service Manual

5/16 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com Battery-powered Micro Cutters ES32ML ES32FML EBS12ML

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 2 Safety Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize authorized Greenlee service personnel with the service parts for the following Greenlee tools: • ES32ML Battery-powered Cable Cutter • ES32FML Battery-powered Cable Cutter • EBS12ML Battery-powered Single Use Lock Cutter and Bolt Cutter Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at www.greenlee.com. Other Publications Operation Manual: Publication 52078039 Do not discard this product or throw away! For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Table of Contents Safety ............................................................................ 2 Purpose of this Manual ................................................. 2 Other Publications ......................................................... 2 Important Safety Information .....................................3–4 Main Illustrations—All Tools .......................................5–6 Main Parts List—All Tools .............................................. 7 Head and Ram Illustration and Parts List ES32ML and ES32FML ............................................. 8 EBS12ML ................................................................... 9

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 3 IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for pre- venting or avoiding the hazard. Immediate hazards which, if not avoided, WILL result in severe injury or death. Hazards which, if not avoided, COULD result in severe injury or death. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the Operation Manual, which is listed under “Other Publications.” Failure to observe this warning could result in severe injury or death. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil. Failure to observe this warning could result in serious injury, gan- grene, or death. Do not use solvents or flammable liquids to clean the tool body. Solvents or flammable liquids could ignite and cause serious injury or property damage. Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris. Cutting hazard: • Remove battery before changing dies, adapters, or jaws. • Keep hands away from the cutting head when cutting. Failure to observe these warnings could result in severe injury or death.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 4 Inspect tool and blades before use. Replace any worn or damaged parts. A damaged or improp- erly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death. • Do not twist work piece or tool during cutting operation. Blade failure could result. • This tool is not designed for continuous use. After LED indicator (red) indicates tool has become too hot, allow the cutting tool to cool for 15 minutes. • Do not secure this tool in a vise. This tool is designed for hand-held operation. • This tool may be used in damp or wet environ- ments; however, air-drying is recommended before use if the tool becomes soaked. Damage may result when the tool is operated prior to thorough drying when electrical components are soaked. • Use this tool for the manufacturer’s intended purpose only. Failure to observe these precautions may result in injury or property damage. Do not allow anything to contact the battery terminals. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If batteries are immersed, contact your service center for proper handling. • Do not place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the battery. • Do not place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery. Failure to observe these precautions may result in injury or property damage. IMPORTANT SAFETY INFORMATION • Do not store the battery at more than 122 °F (50 °C) or less than –4 °F (–20 °C). Damage to the battery can result. • Do not use another manufacturer’s charger. Other manufacturers’ chargers may overcharge and damage the battery. • Do not attempt to open the battery. It contains no user-serviceable parts. Failure to observe these precautions may result in injury or property damage. Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe this precaution may result in injury and property damage. Note: Keep all decals clean and legible, and replace when necessary.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 5 Main Illustrations—All Tools 4 68 80 3 2 19 29 6 5 78 72 77 71 70 7 49 76 73 68 75

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 6 Main Illustrations—All Tools (cont’d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly 50 5 31 32 33 34 36 37 38 39 23 22 21 20 53 54 55 52 57 51 50 56 35 35 25 24 Motor Assembly 81 86 85 83 87 84 88 89 82

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 7 Main Parts List—All Tools 52055860 Relief lever kit (includes 2, 3) 2 Screw ........................................................ 1 3 Relief valve lever ....................................... 1 4 52079810 Control board ............................................ 1 5* Seal ........................................................... 2 6 50121839 Screw ........................................................ 1 7 52080240 Ring (ES32ML, ES32FML) ......................... 1 52079807 Ring (EBS12ML) ........................................ 1 19 50018990 Piston pump assembly (includes 20–25) ........................................ 1 20 Piston pump .............................................. 1 21 Spring ........................................................ 1 22 50019309 Piston pump housing ................................ 1 23* Piston seal ................................................. 1 24 Screw ........................................................ 1 25 Spring ........................................................ 1 29 50018922 Relief valve unit (includes 31–39) (ES32ML, ES32FML) ................................. 1 52054799 Relief valve unit (includes 31–39) (EBS12ML) ................................................ 1 31 52072070 Valve seat .................................................. 1 32 Needle valve .............................................. 1 33 Plunger ...................................................... 1 34 Spring ........................................................ 1 35 Lock washer (ES32ML, ES32FML) ............ 2 Lock washer (EBS12ML) ........................... 6 36* O-ring ........................................................ 1 37* O-ring ........................................................ 1 38 Pressure relief ............................................ 1 39 Screw ........................................................ 1 49 52048120 Pump housing unit (includes 50–57) (ES32ML, ES32FML) ................................. 1 52054796 Pump housing unit (includes 50–57) (EBS12ML) ................................................ 1 50 52055861 Clamp, 10 pack ......................................... 1 50* Clamp ........................................................ 2 51 Screw ........................................................ 1 52 50109162 Threaded bushing ..................................... 1 53 Pump block ............................................... 1 54 50109308 Threaded bushing ..................................... 1 55 50109316 Screen ....................................................... 1 56 52049296 Reservoir ................................................... 1 57* O-ring ........................................................ 1 Key Part No. Description Qty Key Part No. Description Qty 68 52079808 Housing unit (includes 70–78) ................... 1 70 Screw ........................................................ 5 71 50019767 Screw ........................................................ 2 72 Compression spring, DA5.5 x L14.0 ......... 1 73 Trigger link ................................................. 1 75 Housing half .............................................. 1 76 Housing half .............................................. 1 77 Relief valve button ..................................... 1 78 Trigger cover ............................................. 1 80 52079809 Motor assembly (includes 81–89) ............. 1 81 Retaining ring ............................................ 1 82 50019589 Pin ............................................................. 1 83 Motor cap .................................................. 1 84 Disc housing .............................................. 1 85 Disc ........................................................... 2 86 Screw ........................................................ 2 87 Gear lube, 1.5 g ......................................... 1 88 Motor adapter ........................................... 1 89 Electric motor ............................................ 1 52078034 Identification decal (ES32ML) ................... 1 52078035 Identification decal (ES32FML) ................. 1 52078037 Identification decal (EBS12ML) ................. 1 52078033 Micro Tool decal ........................................ 1 52025832 Cut hazard decal ....................................... 1 52078365 Carrying case * 50047957 Seal kit (includes items marked with an asterisk, bushings not included) 52068605 10.8V battery, 1.5 Ah li-ion (16.2 Wh) 52068603 10.8V charger, li-ion batteries, 110V 52068604 10.8V charger, li-ion batteries, 230V 52057878 Biodegradable hydraulic fluid

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 8 Head and Ram Illustration and Parts List—ES32ML and ES32FML 50121197 Head unit assembly, ES32ML (includes 1–15) 52056587 Head unit assembly, ES32FML (includes 1–15) 52055868 Ram kit (includes 1–3, 5) 1 Piston ........................................................ 1 2 Coil spring ................................................. 1 3 Steel washer .............................................. 1 52055870 Hardware kit (includes 4, 8–11, 13, 15) 4 Retaining clip ............................................. 2 5 Steel washer .............................................. 1 6 50019295 Screw ........................................................ 1 7 50120913 Aluminum head ......................................... 1 8 Screw ........................................................ 1 Key Part No. Description Qty 9 Pivot .......................................................... 1 10 Retaining clip ............................................. 1 11 Pivot .......................................................... 1 52055869 Blade kit, ES32ML (includes 12–15) 52056589 Blade kit, ES32FML (includes 12–15) 12 Fixed blade ................................................ 1 13 Pivot bolt ................................................... 1 14 Movable blade ........................................... 1 15 Hex nut ...................................................... 1 16 50120050 Bushing with seal ...................................... 1 17 52025832 Pinch hazard decal .................................... 1 18* Seal bushing (included in 50047957) ........ 1 Key Part No. Description Qty 1 4 15 14 4 11 7 5 3 2 6 8 17 9 12 13 16 18 10

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 9 Head and Ram Illustration and Parts List—EBS12ML 52033626 Head assembly (includes 1–7) 52033628 Cutter blade kit (includes 1–4) ................... 1 1 Fixed blade ................................................ 1 2 Movable blade ........................................... 1 3 Roll pin ...................................................... 1 4 Socket head cap screw ............................. 1 5 50019295 Hex head cap screw, m3x4 ....................... 1 6 50019236 Compression spring .................................. 1 7 Cutter head ............................................... 1 Key Part No. Description Qty 8* O-ring (included in 50047957) ................... 1 9* Piston backup ring (included in 50047957) .............................. 1 10 50019082 Bushing ..................................................... 1 11 52024564 Pinch hazard decal .................................... 1 12 Disc ........................................................... 1 Key Part No. Description Qty 11 8 9 10 2 6 5 7 3 1 4 12

An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc. USA Tel: 800-435-0786 Fax: 800-451-2632 Canada Tel: 800-435-0786 Fax: 800-524-2853 International Tel: +1-815-397-7070 Fax: +1-815-397-9247 www.greenlee.com