Assa Abloy Access 3 Technical Manual

The Access 3 Advantage ....................................................................................................... 3 AP Key Cuts .......................................................................................................................... 4 AS & AHS Key Cuts ............................................................................................................... 5 Pinning Formula .................................................................................................................... 6 Construction Master Keying .................................................................................................. 7 Visual and Concealed Key Control ........................................................................................ 8 Access 3 Pin Kits ................................................................................................................... 9 Cylinder Parts: AP - 1500 Series Mortise .............................................................................. 10 Cylinder Parts: AP - 3500 Series Rim .................................................................................... 11 Cylinder Parts: AS - 1600 Series Mortise .............................................................................. 12 Cylinder Parts: AS - 3600 Series Rim .................................................................................... 13 Cylinder Parts: AHS - 1700 Series Mortise ........................................................................... 14 Cylinder Parts: AHS - 3700 Series Rim ................................................................................. 15 Cylinder Parts: AP - 8500 Series LFIC Cores ......................................................................... 16 Cylinder Parts: AS - 8600 Series LFIC Cores ......................................................................... 17 Cylinder Parts: AHS - 8700 Series LFIC Cores ....................................................................... 18 Cylinder Parts: AP - 2500 Series Component (Key-in-Knob/Lever) ........................................ 19 Cylinder Parts: AS - 2600 Series Component (Key-in-Knob/Lever) ........................................ 20 Cylinder Parts: AHS - 2700 Series Component (Key-in-Knob/Lever) ...................................... 21

The Access 3 Key System The patented Access 3 system from Corbin Russwin provides the right level of security for each opening in your facility. Three levels of ANSI/BHMA Grade 1 protection, from patented keyway to UL437 certified, secures every opening. A common key for all three levels of security enhances key control and simplifies administrative procedures. Key blanks are controlled through authorized distribution and geographical protection is available. Available for mortise, rim, component and Large Format Interchangeable Core (LFIC) cylinders, Corbin Russwin offers the right Access 3 level of protection for every door in your facility. Benefits •� Patent�protection�from�unauthorized� key duplication through 2027 •� New�keyway�family�protects�system� integrity from legacy systems •� Keys�are�significantly�stronger�than� competitive systems •� User-friendly�design�with�minimal� components provides easy field service – except key cutting – AS, AHS •� Availability�in�all�existing�Corbin� Russwin cylinder types provides cost- effective upgrade for Corbin Russwin facilities •� Bump resistance standard for all AP, AS and AHS cylinders. Access 3 (AP) features a utility patented keyway. These cylinders easily retrofit into existing hardware and are appropriate for most applications. The keys for AP can only open AP cylinders. AP cylinders are protected against bumping. Access 3 (AS) builds on the utility patented keyway of AP and adds patented side bar locking with unique angled bottom pins that provide end users with geographical exclusivity. Cylinders provide protection against bumping and picking. Because of its superior key control and patent protection until 2027, AS products are recommended for use in conjunction with AHS for new installations or when retrofitting systems, including large format interchangeable core systems. Access 3 (AHS) combines the utility patented keyway and side bar locking with unique angled bottom pins that provide end users with geographical exclusivity, and adds certification to UL437. They are classified as high security because of their superior resistance to physical attack and protection against unauthorized key duplication. Because of its superior key control, patent protection until 2027, and physical strength, we recommend AHS products for new high- security installations or when retrofitting systems, including large format interchangeable core systems. Corbin Russwin also offers anti-vandal and high security locksets that complement AHS cylinders for those openings most vulnerable to attach.

AP cuts from Bow to Tip MACS-4 Top Pin (TP) Size # Length Part No. Top #1 0.030 763F012030 Top #2 0.060 763F012060 Top #3 0.090 763F012090 Top #4 0.120 763F012120 Top #5 0.150 763F012150 Top #6 0.180 763F012180 Top #7 0.210 763F012210 Top #8 0.240 763F012240 Top #9 0.270 763F012270 Build Up Pins (BU) Size # Length Part No. BU #1 0.030 763F012030 BU #2 0.060 763F012060 BU #3 0.090 763F012090 BU #4 0.120 763F012120 BU #5 0.150 763F012150 BU #6 N/A N/A BU #7 0.210 763F012210 BU #8 0.240 763F012240 BU #9 0.270 763F012270 BU #10 0.300 763F012300 BU #11 0.330 763F012330 Size # Length Part No. 1 .231 763F002243 2 .261 763F002273 3 .291 763F002303 4 .321 763F002333 5 .351 763F002363 6 .381 763F002393 Bottom Pins (BP) Size # Length Part No. 1 .030 763F012030 2 .060 763F012060 3 .090 763F012090 4 .120 763F012120 5 .150 763F012150 Master Pins (MP) Size # Length Part No. BR #4 0.120 763F027120 BR #5 0.150 763F027150 BR#6 0.180 763F027180 BR#7 0.210 763F027210 BR#8 0.240 763F027240 BR#9 0.270 763F027270 Top Pin - Bump Resistant Description Part No. CMK 763F072 CMK Wafer Depth Spec. AP Key Bottom Pin

AS & AHS cuts from Bow to Tip MACS - 4 Bottom Pin (BP) Size # Length Part No. BP #1-C 0.231 763F052243 BP #1-L 0.231 763F042243 BP #1-R 0.231 763F062243 BP #2-C 0.261 763F052273 BP #2-L 0.261 763F042273 BP #2-R 0.261 763F062273 BP #3-C 0.291 763F052303 BP #3-L 0.291 763F042303 BP #3-R 0.291 763F062303 BP #4-C 0.321 763F052333 BP #4-L 0.321 763F042333 BP #4-R 0.321 763F062333 BP #5-C 0.351 763F052363 BP #5-L 0.351 763F042363 BP #5-R 0.351 763F062363 BP #6-C 0.381 763F052393 BP #6-L 0.381 763F042393 BP #6-R 0.381 763F062393 Top Pin (TP) Size # Length Part No. Top #1 0.030 763F012030 Top #2 0.060 763F012060 Top #3 0.090 763F012090 Top #4 0.120 763F032120 Top #5 0.150 763F037150 Top #6 0.180 763F037180 Top #7 0.210 763F032210 Top #8 0.240 763F032240 Top #9 0.270 763F032270 Build Up Pins (BU) Size # Length Part No. BU #1 0.030 763F012030 BU #2 0.060 763F012060 BU #3 0.090 763F012090 BU #4 0.120 763F012120 BU #5 0.150 763F012150 BU #6 N/A N/A BU #7 0.210 763F012210 BU #8 0.240 763F012240 BU #9 0.270 763F012270 BU #10 0.300 763F012300 BU #11 0.330 763F012330 Size # Length Part No. 1 .030 763F012030 2 .060 763F012060 3 .090 763F012090 4 .120 763F012120 5 .150 763F012150 Master Pins (MP) Description Part No. CMK 763F072 CMK Wafer Depth Spec. AS & AHS Key Bottom Pin Dimensions shown are to theoretical intersection

Chambers 1,2, 5 & 6) Bottom Pin = shallowest operating cut Master Pin (if required) = Deepest minus shallowest operating cut (Plug Total = Bottom Pin + Master Pin) Top Pin = 10 MINUS Plug Total Fixed Core Component Cylinders Example Master Key 1 2 3 4 6 4 Change Key 3 4 5 2 2 2 Top Pin (TP) 7 6 5 6 4 6 Master Pin (MP) 2 2 2 2 4 2 Bottom Pin (BP) 1 2 3 2 2 2 Large Format Interchangable Core Cylinders Example Control Key 1 5 5 4 3 2 Master Key 1 5 2 6 3 2 Change Key 3 1 4 3 1 5 Top Pin (TP) 7 5 2 3 7 5 Build Up Pin (BU) x x 7 4 x x Master Pin (MP) 2 4 2 3 2 3 Bottom Pin (BP) 1 1 2 3 1 2 Bottom Pin (BP) = Shallowest Operating Cut Top Pin (TP) 10 MINUS Plug Total Fixed Core and LFIC Chambers 1, 2, 5 & 6 Master Pin (MP) = Deepest Minus Shallowest Operating Cut Plug Total (MP + BP) Instructions (LFIC Control Chambers 3 & 4) Bottom Pin = shallowest operating cut Master Pin (if required) = Deepest minus shallowest operating cut (Plug Total = Bottom Pin + Master Pin) Build Up Pin = Control Cut plus 6 minus Plug Total Top Pin = 13 MINUS (PLUG TOTAL + BUILD UP PIN) Master Pin (MP) = Deepest MINUS Shallowest Operating Cut Top Pin (TP) 13 MINUS Plug Total and Build Up Pin Build Up Pin (BU) = Control Cut PLUS 6 MINUS Plug Total LFIC Control Chambers 3 & 4 Bottom Pin (BP) = Shallowest Operating Cut Plug Total (MP + BP) Lost Ball/Wafer Construction Cylinder 1. In the construction lost wafer chamber use #5 cut for TMK and #6 cut for CMK 2. CMK cuts for the rest of the chambers are same as TMK cuts 3. “Donut” wafer is added in construction lost wafer chamber above bottom pin

Access 3 cylinders when master keyed are offered with the convenience of construction keying when specified. This is not recommended with AHS key systems or any system where strict key control and management is enforced. Construction keying simplifies the process when the building gets turned over. With this feature, the construction master keyed cylinder is master keyed with a special construction feature in one of the chambers. The plug is prepped in two places along both sides of the same chamber containing the construction feature. This allows the construction master key to be used during the construction phases. It is highly recommended that all construction keys are collected and accounted for once the project is complete to protect the integrity of the key system. Construction master keys are to be specified and ordered separately. Construction master keyed orders will have all change keys shipped separately from hardware. Construction master keying is not available with hotel function cylinders or large format interchangeable cores. If construction keying is required for LFIC, specify temporary construction keyed cores. Construction Master Keying (Lost/Wafer Design) for AP, AS & AHS Wafer Cutaway cylinder showing construction master key being used, putting the wafer below the shear line while key is turned. Note the two empty “donut” holes on either side of the chamber. Change key inserted in cylinder putting the wafer above the shear line. As change key rotates, construction wafer falls into “donut” hole in the side of plug. Only construction wafer will fall due to hole through its center. Change key rotated to position for extraction. Construction key inserted after wafer is trapped. Driver now extends into plug chamber. Construction key if used will not rotate.

For Multiplex Masterkey Systems (CR keyway family shown) Nickel silver Key Bow type 38 • Ordering example AP Key Blank: XXXX-6PIN-38-AP • Ordering example AS/AHS Key Blank: XXXX-6PIN-38-AS60 • Ordering example Hotel Emergency key (Mortise Cylinders) example: Keyway-6Pin-38-E2-AP • Ordering example Hotel Emergency key (Key-in-lever cylinders) example: Keyway-6Pin-38-E6-AS60 Back Side Stamping & Options •� Key�set�(VKC1),�standard�–�unless�otherwise�indicated •� System�registry�number�will�be�stamped�on�master�keys�unless�otherwise�indicated •� Concealed�key�control�(CKC2)�available�on�cylinders •� Visual�Key�Control�VKC2�is�available�for�level�1�(AP)�only. •� Visual�Key�Control�VKC3�and�Concealed�Key�Control�CKC3�not�available Key Section Code (blind code for keyway designation) Key Set Symbol System Registry Number Front Side Back Side Keyway Keyway

PK-30-AP Pinning Kit The PK-30-AP Kit is used to pin AP fixed and LFIC cylinders. The heavy duty steel kit prevents pins from mixing. The kit includes: � •�100�each�of�bottom�pins�sizes�1-6 � •�100�each�of�build�up�pins�1-11 � •�100�each�of�master�pins�sizes�1-5 � •�100�each�of�top�pins�sizes�1-9 � •�100�each�of�bump�resistant�pins�sizes�4-9 � •�100�tumbler�springs�–�part�number�763F617 � •�100�sidebar�spring�-�part�number�756F817 � •�50�#2-56�screw�-�part�number�756F847 � •�25�KIK/KIL�spring�cover�–�part�number�756F858 � •�25�each�mortise/rim,�LFIC�spring�cover�–�part�number�756F722 � •�10�Sidebar�(8500�CYL.)�–�part�number�763F565 � •�Tweezer�–��part�number�239F368 � •�Access 3 Key decoder – part number 756F937 PK-30-MASTER Master Pinning Kit The PK-30-MASTER “Master Kit” includes all pins needed to re-pin AP, AS and AHS cylinders. The kit includes: � •�100�each�of�AP�bottom�pins�sizes�1-6 � •�100�each�of�angled�bottom�pins�sizes�1-6�(L-C-R) � •�100�each�of�build�up�pins�sizes�1-11 � •�100�each�of�master�pins�sizes�1-5 � •�100�each�of�top�pins�sizes�1-9 � •�100�each�of�bump�resistant�pins�sizes�4-9 � •�100�tumbler�springs�–�part�number�763F617 � •�50�#2-56�screw�-�part�number�756F847 � •�25�KIK/KIL�spring�cover�–�part�number�756F858 � •�25�mortise/rim,�lfic�spring�cover��–�part�number756F722 � •�10�sidebar��–�part�number756F807 � •�10�sidebar�(8500�CYL.)�–�part�number�763F565 � •�100�sidebar�spring��–�part�number756F817 � •�50�slider�spring��–�part�number756F797 � •�Tweezer�–�part�number�239F368 � •�Access 3 Key decoder – part number756F937 Note: CT-4 follower (size .509) may be ordered separately.

Item Description Part Number Cylinder Length Comments 1 Plug SA 757K64MSECFIN 1-1/4" Plug finishes: 606, 619 757K74MSECFIN 1-3/8" 757K84MSECFIN 1-1/2" 757K94MSECFIN 1-3/4" 2 Shell SA 757F68MFIN 1-1/4" Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629,630, 722 757F78MFIN 1-3/8" 757F88MFIN 1-1/2" 757F98MFIN 1-3/4" 3 Bottom Pins 763F002 4 Master & Build Up Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Cam See Access 3 Catalog 9 Cam Retainer 756F838 10 Screws 756F847 1 2 3 4 5 6 7 8 9 10 Note: Items 3, 4 & 5 are in vial of 100 pins

1 2 3 4 5 6 7 8 9 10 11 Item Description Part Number Comments 1 Plug SA 758K04MSECFIN Plug finishes: 606, 619 2 Shell SA (Not Slotted) 758F11MFIN Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626 , 629, 630, 722 Shell SA (Slotted) 758F14MFIN 3 Bottom Pins 763F002 4 Master & Build Up Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Plug Retainer 333F997 9 Tailpiece See Access 3 Catalog 10 Mounting Plate 253F758 11 Mounting Screws See Access 3 Catalog Note: Items 3, 4 & 5 are in vial of 100 pins

1 2 3 4 5 6 7 8 9 10 11 12 13 14 Item Description Part Number Cylinder Length Comments 1 Plug 757K62MSECFIN 1-1/4" Plug finishes: 606, 619 757K72MSECFIN 1-3/8" 757K82MSECFIN 1-1/2" 757K92MSECFIN 1-3/4" 2 Shell SA 757F69MFIN 1-1/4" Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629, 630, 722 757F79MFIN 1-3/8" 757F89MFIN 1-1/2" 757F99MFIN 1-3/4" 3 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 4 Master & Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Cam See Access 3 Catalog 9 Cam Retainer 756F838 10 Screws 756F847 11 Slider 756F732-756F782 12 Slider Springs 756F797 13 Side Bar 756F807 14 Side Bar Springs 756F817 Note: Items 3, 4 & 5 are in vial of 100 pins

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Item Description Part Number Comments 1 Plug 758K02MSECFIN Plug finishes: 606, 619 2 Shell SA (Not Slotted) 758F12MFIN Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629, 630, 722 Shell SA (Slotted) 758F15MFIN 3 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 4 Master & Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Plug Retainer 333F997 9 Tailpiece See Access 3 Catalog 10 Mounting Plate 253F758 11 Mounting Screws See Access 3 Catalog 12 Slider 756F732-756F782 13 Slider Springs 756F797 14 Side Bar 756F807 15 Side Bar Springs 756F817 Note: Items 3, 4 & 5 are in vial of 100 pins

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Item Description Part Number Cylinder Length Comments 1 Plug SA 757K63MSECFIN 1-1/4" Plug finishes: 606, 619 757K73MSECFIN 1-3/8" 757K83MSECFIN 1-1/2" 757K93MSECFIN 1-3/4" 2 Shell SA 757F70MFIN 1-1/4" Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629, 630, 722 757F80MFIN 1-3/8" 757F90MFIN 1-1/2" 758F00MFIN 1-3/4" 3 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 4 Master & Build Up Pins 763F012 5 Top Pins 763F01M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Cam See Access 3 Catalog 9 Cam Retainer 756F838 10 Screws 756F847 11 Slider 756F732-756F782 12 Slider Springs 756F797 13 Side Bar 756F807 14 Side Bar Springs 756F817 15 Security Plate 756F828 Note: Items 3, 4 & 5 are in vial of 100 pins

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Item Description Part Number Comments 1 Plug SA 758K03MSECFIN Plug finishes: 606, 619 2 Shell SA (Not Slotted) 758F13MFIN Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629, 630, 722 Shell SA (Slotted) 758F16MFIN 3 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 4 Master & Build Up Pins 757F012 5 Top Pins 757F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Plug Retainer 333F997 9 Tailpiece See Access 3 Catalog 10 Mounting Plate 253F758 11 Mounting Screws See Access 3 Catalog 12 Slider 756F732-756F782 13 Slider Springs 756F797 14 Side Bar 756F807 15 Side Bar Springs 756F817 16 Security Plate 756F828 Note: Items 3, 4 & 5 are in vial of 100 pins

Item Description Part Number Comments 1 Plug 757K50MSECFIN Plug finishes: 606, 619 2 Core 763F58MFIN 3 Control Sleeve 763F572 4 Bottom Pins 763F002 5 Master & Build Up Pins 763F012 6 Top Pins 763F012 7 Tumbler Springs 763F617 8 Spring Cover 756F722 9 Retainer Ring 333F998 10 Side Bar (8500) 763F565 11 Side Bar Springs 756F817 10 11 1 3 2 9 7 8 4 5 6 Note: Items 3, 4 & 5 are in vial of 100 pins

1 3 7 8 4 5 6 9 2 10 11 12 13 Item Description Part Number Comments 1 Plug 757K51MSECFIN Plug finishes: 606, 619 2 Core 763F59MFIN See catalog of finishes 3 Control Sleeve 763F572 4 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 5 Master & Build Up Pins 763F012 6 Top Pins 763F012* 763F03M 7 Tumbler Springs 763F617 8 Spring Cover 756F722 9 Retainer Ring 333F998 10 Slider 756F732-756F782 11 Slider Springs 756F797 12 Side Bar 756F807 13 Side Bar Springs 756F817 * Used in control chambers only Note: Items 3, 4 & 5 are in vial of 100 pins

11 12 13 10 2 9 4 5 6 7 8 3 1 Item Description Part Number Comments 1 Plug SA 757K52MSECFIN Plug finishes: 606, 619 2 Core 763F60MFIN See catalog for finishes 3 Control Sleeve 763F572 4 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 5 Master & Build Up Pins 763F012 6 Top Pins 763F012* 763F03M 7 Tumbler Springs 763F617 8 Spring Cover 756F722 9 Retainer Ring 333F998 10 Slider 756F732-756F782 11 Slider Springs 756F797 12 Side Bar 756F807 13 Side Bar Springs 756F817 * Use in control chambers only Note: Items 3, 4 & 5 are in vial of 100 pins

2 Shell 758F212 3 Bottom Pins 763F002 4 Master & Build Up Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap Pin 585F312 10 Tailpiece See Access 3 Catalog 11 Cylinder Cap 680F645 Note: Items 3, 4 & 5 are in vial of 100 pins

2 Shell 758F222 3 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 4 Master & Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap Pin 585F312 10 Tailpiece See Access 3 Catalog 11 Cylinder Cap 680F645 12 Slider 756F732-756F782 13 Slider Springs 756F797 14 Side Bar 756F807 15 Side Bar Springs 756F817 Note: Items 3, 4 & 5 are in vial of 100 pins

2 Shell 758F222 3 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 4 Master & Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap Pin 585F312 10 Tailpiece See Access 3 Catalog 11 Cylinder Cap 680F645 12 Slider 756F732-756F782 13 Slider Springs 756F797 14 Side Bar 756F807 15 Side Bar Springs 756F817 Note: Items 3, 4 & 5 are in vial of 100 pins

Exit Devices, Door Controls and Key Systems, contact your authorized Corbin Russwin Distributor or Sales Representative. Corbin�Russwin�and�Design®�is�a�registered�trademark�of�Corbin�Russwin,�Inc,�an�ASSA�ABLOY�Group�company.�Other�products'�brand�names�may�be�trademarks�or� registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under US copyright laws. All contents current at�time�of�publication.�Corbin�Russwin,�Inc.,�an�ASSA�ABLOY�Group�company�reserves�the�right�to�change�availability�of�any�item�in�this�catalog,�its�design,�construction,� and/or�its�materials.�Copyright�©�2013-2015�Corbin�Russwin,�Inc.,�an�ASSA�ABLOY�Group�company.�All�rights�reserved.�Reproduction�in�whole�or�in�part�without�the�express� written permission of Corbin Russwin, Inc. is prohibited. In U.S. Corbin Russwin Architectural Hardware 225 Episcopal Road Berlin, CT 06037 Phone: 800-543-3658 Fax: 800-447-6714 corbinrusswin.com In Canada ASSA�ABLOY�Door Security Solutions Canada 160 Four Valley Drive Vaughan, Ontario Canada L4K 4T9 Phone: 800-461-3007 Fax: 905-738-2478 www.assaabloy.ca 45292-10/15