Outback GTFX2012E Installation Manual

Text of the manual

About OutBack Power Systems

OutBack Power Systems is a leader in advanced energy conversion technology. Our products include true sine wave inverter/chargers, maximum power point charge controllers, system communication components, as well as breaker panels, breakers, accessories, and assembled systems. Contact Information Telephone: (+1) 360.435.6030 (North America) (+34) 93.654.9568 (Barcelona, Spain) Fax: (+1) 360.435.6019 Address: North America 19009 62nd Avenue NE Arlington, WA USA E-mail: [email protected] Web: www.OutBackPower.com Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER SYSTEMS: (a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION. (b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK. Warranty Summary OutBack Power Systems Inc. warrants that the products it manufactures will be free from defects in materials and workmanship for a period of five (5) years subject to the conditions set forth in the warranty detail found inside the back cover of this manual. OutBack Power Systems cannot be responsible for system failure, damages, or injury resulting from improper installation of their products. Notice of Copyright International Series GTFX and GVFX Grid-Interactive Inverter/Charger Installation Manual ©March 2010 by OutBack Power Systems. All Rights Reserved. Trademarks OutBack Power is a registered trademark of OutBack Power Systems. Date and Revision March 2010, Revision A

TABLE OF CONTENTS

The International Series GTFX and GVFX Grid-Interactive Inverter/Charger .......................................................................2 International Series GTFX and GVFX Inverter/Charger Models ....................................................................................................2 Parts Included................................................................................................................................................................ ..............................................2 Safety Instructions...................................................................................................................................................... ...............................................3 System Protection.................................................................................................................................................... .................................................5 DC Wiring Origination....................................................................................................................................... .....................................................5 AC Wiring Origination........................................................................................................................................ .....................................................6 AC Wiring Compartment Board................................................................................................................... ....................................................6 Low Voltage Terminals ............................................................................................................................................................................................7 AC and DC Grounding Requirements............................................................................................. .............................................................8 FX Parts and Accessories................................................................................................................... ....................................................................9 Mounting........................................................................................................................................................... ..........................................................10 Wire Connections........................................................................................................................... ........................................................................11 AC ......................................................................................................................................................................................................................11 DC ......................................................................................................................................................................................................................12 Torque Requirements ................................................................................................................................................................................12 Battery Wiring Examples ....................................................................................................................................................................................13 AC Wiring Notes ......................................................................................................................................................................................................21 Low Voltage Wiring................................................................................................................................................................................................22 Inverter and On/Off................................................................................................................................................. ...................................22 Auxiliary Output (AUX+ / AUX-)......................................................................................................................... .................................23 XCT+ / XCT-................................................................................................................................................................. ....................................23 RTS, MATE/HUB Wiring................................................................................................................................................... .....................................24 Stacked FX Systems.......................................................................................................................................................... .....................................25 Installation Types: Single FX System.................................................................................................................................................... ......................................26 Parallel Dual FX System ............................................................................................................................................................................27 Parallel Quad FX System ..........................................................................................................................................................................28 3-Phase System............................................................................................................................................. ................................................30 Generator Auto Start............................................................................................................................................ ................................................33 Multiple AC Sources............................................................................................................................................ ..................................................34 Installation Check List..................................................................................................................................... .....................................................35 Specifications ............................................................................................................................................................................................................36 Voltage, Power, and Frequency Ranges ...................................................................................................................................................41 Current Ranges ........................................................................................................................................................................................................42 Recommended DC Breaker and Cable Sizes ........................................................................................................................................43 Maintenance..............................................................................................................................................................................................................43 FX Default Values ....................................................................................................................................................................................................45 Comparative Wire Sizes............................................................................................................................................................ ...........................48 Warranty............................................................................................................................................................... ........................................................49 Product Registration..................................................................................................................................... ........................................................53

The International Series GTFX and GVFX Grid-Interactive Inverter/Charger

The International Series GTFX and GVFX Inverter/Chargers (also referred to as the FX series) offer a complete power conversion system — DC to AC, battery charging, and an AC transfer relay — which provide complete grid-interactive service. They can also be used in a stand-alone or back-up application. These systems are designed for indoor or enclosed locations. OutBack Power Systems does everything possible to assure the components you purchase will function properly and safely when installed as instructed according to local and national electrical codes. Please read all of the following instructions and the instructions that come with any other OutBack components that make up your power system. Further instructions on individual FX set-ups as well as systems assemblies are included with the FLEXware manuals. The International Series GTFX and GVFX inverters produce an output voltage of 230 Vac per inverter. Note: This product is not CE compliant for grid-interactive operations. The International Series GTFX and GVFX Grid-Interactive Inverter/Charger Installation Manual covers the following information: •� Safety� •� FX�parts,�standard�and�optional •��Initial�inspection�of�the�component •� Preparing�the�mounting�surface •� Fastening�the�FX�to�the�mounting�surface •� General�electrical�information International Series Grid-Interactive Inverter/Charger Models Sealed Units (designed for harsher environments, but still require enclosed protection) • GTFX2012E (12 Vdc/2000 VA) • GTFX2024E (24 Vdc/2000 VA) •���GTFX2348ET�(48�Vdc/2300�VA) Vented Units (designed for protected environments) •���GVFX2612E�(12�Vdc/2600�VA) •���GVFX3024E�(24�Vdc/3000�VA) •���GVFX3048E�(48�Vdc/3000�VA) Each model FX has a single phase output marked with this symbol: Each inverter puts out a sine wave waveform marked with this symbol: Parts Included •���One�International�Series�GTFX�or�GVFX�Inverter/Charger •���One�“WARNING�ELECTRICAL�SHOCK”�sticker�to�place�on�the�exterior�of�the�FX •���One�packet�of�silicone�grease�to�protect�CAT�5�cable�connections •���One�installation�manual •���One�programming�manual •���One�Turbo�Kit�(sealed�units) •���One�DC�Wiring�Cover�or�DCC�(vented�units)

REA D FIR ST!

SAVE THESE INSTRUCTIONS Read all instructions and cautionary markings on the FX, the batteries and all appropriate sections of this installation and user manual as well as other component manuals before using the system. Be cautious around electricity, electrical components, and batteries. Shocks, burns, injury, and even death can occur if an installer comes in contact with electricity. Install all components and wiring according to national and local electrical and building codes. This includes: •� Submitting�a�plan�to�the�local�building�department •� Passing�inspection •� Requiring�a�licensed�electrician�to�do�the�work�when�mandated OutBack Power Systems cannot be responsible for system failure, damages, or injury resulting from improper installation of their products. Use only the recommended DC and AC wire sizes or greater. Be sure all wires are in good condition. Install the FX in a dry location, preferably indoors. •� Install�the�FX�in�a�shaded�area�out�of�direct sunlight for best operation. •� For�installations�where�the�FX�may�be�exposed�to�water�spray,�a�sealed�GTFX�must�be�used�and� mounted either with the base down (shelf mounting) or with the AC wiring compartment facing down (wall mounting). •� If�mounted�with�the�base�down,�water�cannot�be�allowed�to�accumulate�around�the�FX’s�base.�� There is a drainage system on the base of the FX to dispel condensation. If submerged, water can enter this drain and cause failure. •�� The�Vented�FX�(GVFX)�must�be�installed�in�a�weather-proof�enclosure�or�enclosed�area.� It is not designed for exposure to water or excessive wind-blown dust and debris. INITIAL INSPECTION Your FX is stoutly packaged for secure shipping. Please inspect the packaging and component for damage prior to installation. READ FIRST! IMPORTANT SAFETY INSTRUCTIONS

at the top of the enclosure. Vent the battery compartment from the highest point to the outside. A

sloped lid can also be used to direct the flow of hydrogen to the vent opening. CAUTION To reduce risk of injury, charge only deep-cycle lead acid, lead antimony, lead calcium, gel cell or absorbed glass mat type rechargeable batteries. Other types of batteries may burst, causing personal injury and damage. Never charge a frozen battery. PERSONAL PRECAUTIONS •� Someone�should�be�within�range�of�your�voice�to�come�to�your�aid�if�needed. •� Keep�plenty�of�fresh�water�and�soap�nearby�in�case�battery�acid�contacts�skin,�clothing,�or�eyes. •� Wear�complete�eye�protection.��Avoid�touching�eyes�while�working�near�batteries.��Wash�your�hands� with soap and warm water when done. •� If�battery�acid�contacts�skin�or�clothing,�wash�immediately�with�soap�and�water.��If�acid�enters�an� eye, flood the eye with cool running water at once for at least 15 minutes and get medical attention immediately following. •� Baking�soda�neutralizes�lead�acid�battery�electrolyte.��Keep�a�supply�on�hand�in�the�area�of�the� batteries. •� NEVER�smoke�or�allow�a�spark�or�flame�in�vicinity�of�a�battery�or�generator. •� Be�extra�cautious�to�reduce�the�risk�of�dropping�a�metal�tool�onto�batteries.��It�could�short-circuit�the� batteries or other electrical parts which can result in fire or explosion. •� Remove�personal�metal�items�such�as�rings,�bracelets,�necklaces,�and�watches�when�working�with� a battery or other electrical current. A battery can produce a short circuit current high enough to weld a ring or the like to metal, causing severe burns. WARNING: EXPLOSION HAZARD. WORKING NEAR LEAD ACID BATTERIES CAN BE DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION.

DC WIRING ORIGINATION

Unit is equipped with DC brass battery terminals with 8M x 1.00 stainless steel threaded studs. Red terminal=battery positive Battery terminal covers Black terminal = battery negative SYSTEM PROTECTION Electrical systems are designed to protect you, the wires, the components, and the devices served by the system. Each FX must be part of a permanently grounded electrical system (see page 8). Grounding protects people and equipment from electrical shock. Grounding must be done according to local and national electrical codes. Circuit breakers — rated at 100% duty cycle — protect wiring by limiting the amount of current entering a system. All wired electrical systems require circuit breakers or fuses for protection. OutBack offers both breakers and fuses for over- current protection. If they are provided by other vendors, they must be properly rated.

AC WIRING ORIGINATION

Lexan cover protects AC Wiring Compartment Board AC WIRING COMPARTMENT BOARD •��AC HOT OUT supplies power to the loads. •��AC NEUTRAL OUT acts as neutral leg for loads supplied by the FX. •��CHASSIS GROUND connections are common and act as grounds for both the incoming and outgoing AC circuits. •��AC NEUTRAL IN acts as the neutral leg for AC power supplied by either the grid or a generator to the FX. •��AC HOT IN connects incoming AC from the grid or a generator to the FX. This AC is used to run loads and recharge batteries. Note: 13.3 mm2 (6 AWG) is the largest wire size the AC Wiring Compartment Board can accommodate. ���������� �������������� ����������������� ����������������� ������������� ��������� ������� ���� �� ��� ������ �������� ����� ����� ������������ �������� ��������������� �������� ������ ���� ���� ���� ���� AC Terminal Block--secures AC connections to the FX using set screws AC Wiring Board

LOW VOLTAGE TERMINALS

Control Wiring Terminal Block Note: Keep Control Wiring Terminal Block screws tight and the block itself secured tightly to AC Board. Otherwise, the FX can malfunction. The Terminal Block can be unplugged for easier wire installation and removal/ reinstallation of the FX. AUX OUTPUT (AUX+/AUX-): 12 Vdc at 0.7 amps (8.4 watts) maximum is available at these terminals; the AUX’s default is to drive cooling fans or the Turbo Fan. XCT+/XCT- are non- operational terminals. Do not connect anything to them. INVERTER ON/OFF: allows for manual switch to control the FX (default operation is�“ON”);�controlled� by the MATE when the installed jumper connecting these terminals is present. Jumper ���������� �������������� ����������������� ����������������� ������������� ��������� ������� ���� �� ��� ������ �������� ����� ����� ������������ �������� ��������������� �������� ������ ���� ���� ���� ����

AC AND DC GROUNDING REQUIREMENTS

•� Connect�only�to�a�grounded,�permanent�wiring�system.�Ensure�there�is�only�one�neutral-ground� connection in the system at any time. Some codes require this connection be made at the main panel only. •� Some�generators�have�their�own�neutral-ground�connection.�If�a�generator�is�used,�its�neutral- ground connection will need to be disengaged for proper system operation. •� For�all�installations,�the�negative�battery�conductor�should�be�bonded�to�the�grounding�system�at� one (and only one) point in the system. •� OutBack�products�are�not�designed�for�use�in�a�positive�grounded�system.��Please�contact�OutBack� Technical Support for further information. the equipment ground on each is marked with this symbol: Box lug for grounding the FX chassis

FX PARTS AND ACCESSORIES

BATTERY TERMINAL COVERS •� The�caps�are�made�of�stiff�plastic�with�a�snap-on� design; remove them carefully using a flat-blade screwdriver inserted into the slots on the sides of each cover. •� DC�conduit�may�be�required�for�exposed� installations. •� The�DCA�cover�option�(see�below)�allows�conduit� connection. •�� Always�keep�the�battery�terminal�covers�installed. AC CONDUIT PLATE •��AC�conduit�connects�to�the�AC�Conduit� Plate for installations which do not utilize an optional FW-ACA. DCA (DC CONDUIT ADAPTER) •��Allows�the�connection�of�two-inch�TSC�(Trade�Size� Conduit) to the FX •��Connects�to�OutBack’s�FLEXware�enclosures DCC (DC COMPARTMENT COVER) •� Covers�the�DC�terminal�area�and�provides�space� to mount other components such as a DC current shunt •� Can�be�used�with�or��without�the�DCA •��This�is�an�optional�accessory. FW-ACA (AC CONDUIT ADAPTER) •� Extends�the�AC�wiring�compartment� •��Connects�to�OutBack’s�FLEXware�enclosures •� Protects�and�secures�flexible�cable�with�strain�relief •� Houses�the�FLEXware�Surge�Protector •��Knockouts�are�intended�for�cables/strain�relief •��This�is�an�optional�accessory. TURBO FAN COVER •� Included in place of a DCC on sealed FXs

supporting its weight. It is easier for two people to install the FX due to its weight.

•��OutBack�FX�inverters�can�be�mounted�in�any�position,�but�they�perform�better�in�locations�offering� plenty of air circulation. •��Note: If using an OutBack FLEXware Mounting Plate, avoid large air gaps behind the plate which can result in louder mechanical noise during inverting/charging under heavy loads. •��Due�to�the�variance�in�other�mounting�methods,�OutBack�only�endorses�the�use�of�FLEXware�or� previous versions of its mounting plate for installing the FX and associated system components using M6 X 20mm machine screws (stainless steel for FLEXware and self-tapping for older mounting plates), one per corner. Follow the instruction manual that comes with each mounting system. •��If�mounting�the�FX�on�other�surfaces�such�as�plywood,�wall�studs,�or�masonry,�use�appropriate� fasteners to support approximately its weight. OutBack cannot be responsible for damage to the FX if it is attached with inadequate fasteners. •��Install�and�secure�each�FX�before�attaching�any�wiring.� •�Insert�appropriate�fasteners�at�all�four�corners�of�the�FX�for�a�secure�installation. • Weight varies from 27.7 - 28.4 kg (61.0 - 62.2 lbs) depending on the model 20.955�cm�(8.25””) 32.03�cm�(13”) 41.275�cm�(16.25”)

Follow these steps to wire the FX to your system:

1. Shut all AC breakers off or remove any fuses before connecting any wiring. 2. Shut off all DC breakers, including the PV breakers. 3. With all power off, run lengths of 10.0 mm2 (8 AWG) or larger wire between the AC Wiring Compartment Board AC OUT terminals and sufficient overcurrent protection via an AC circuit breaker. This breaker should be sized to protect the wire you are using, but should not exceed the maximum AC input current of the FX model used in the system (see FX product specifications, beginning on page 36). The breaker should be installed inside of a metal chassis such as OutBack’s FLEXware series or an existing panel. 4. With the over current protection connected, run lengths of 10.0 mm2 (8 AWG) wire between the AC Wiring Compartment Board AC IN terminals and the AC input breaker. The breaker should be installed inside of a metal chassis such as OutBack’s FLEXware series or an existing panel. The AC input hot conductor must be supplied through an AC branch-rated circuit breaker from your main electrical panel or source. This breaker should be sized to protect the wire you are using, but should not exceed the maximum AC input current of the FX model used in the system (see FX product specifications, beginning on page 36). WIRE CONNECTIONS Note: A system’s individual voltage requirements (230 VAC single phase or 3-phase), as well as how each FX is to function, all determine how the inverters are wired. Each FX must be wired to a specific leg�or�phase�of�the�system.��Each�FX�must�be�programmed�or�“stacked”�according�to�this�phase.��Please� see the STACKED FX SYSTEMS section, beginning on page 25, and the International Series GTFX and GVFX Grid-Interactive Inverter/Charger Programming Manual, before connecting any wires to or from the FX inverter.

lug to connect battery cables to DC terminals. Soldered cable lugs are also acceptable.

•� Use�recommended�cable�sizes�(see�page�42)�to�reduce�losses�and�ensure�high�performance�of�FX� (smaller cables can reduce performance and possibly damage the unit). •� Keep�cables�together�(e.g.,�using�a�tie-wrap)�as�much�as�possible. •� Ensure�cables�pass�through�the�same�knockout�and�conduit�fittings.��This�helps�to�cancel�the�effects� of self-induction in the cables. TORQUE REQUIREMENTS CONNECTION TORQUE AC and PV breakers to 2.48 Nm/22 inch-lbs DC shunt to 20.4 Nm/15 foot-lbs DC battery connections to 13.6 Nm/10 foot-lbs FX’s DC terminals to 3.38 Nm/5 foot-lbs FX’s AC terminals to 3.38 Nm/30 inch-lbs Table 1 Torque Values for Installation

BATTERY WIRING EXAMPLES

•� Never�install�extra�washers�between�the�terminal� mounting surface and the battery cable lug— the connection must be direct and secure. •� Always�install�breakers�or�fuses�within�the� positive battery cable. •� Torque�67.4�mm2 (2/0 AWG), 107 mm2 (4/0 AWG), or larger code-approved cables rated 75°C or higher to 6.77 Nm (60 inch-pounds) In renewable energy systems, batteries are connected to each other in one of three ways: � •�Series�(voltage�increases,�amperage�stays�the�same�as�a�single�battery) � •�Parallel�(voltage�stays�the�same�as�a�single�battery,�amperage�increases) � •�Series/Parallel�(both�voltage�and�amperage�increase) Voltage remains at 12 Vdc 200 Ah + 200 Ah + 200 Ah + 200 Ah=800 Ah 12 Vdc 200 Amp-hours 12 V + 12 V + 12 V + 12 V = 48 Vdc Amp-hours remain at 200 Two strings of batteries in series are connected in parallel. The voltage increases to 48 Vdc and the amp-hours increase to 400. SERIES PARALLEL SERIES/PARALLEL Battery Cable Lug Lock Washer Flat Washer Nut Insulator Stud - - - - 12 Vdc 200 Amp-hours - - - - 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours 12 Vdc 200 Amp-hours

12 Vdc INVERTER/CHARGER

DC DISCONNECT (FUSE OR CIRCUIT BREAKER) SERIES/12 Vdc SYSTEM 12 Vdc INVERTER/CHARGER SERIES/PARALLEL/12 Vdc SYSTEM SERIES STRING 1 CONNECTS TO INVERTER/CHARGER’S POSITIVE TERMINAL DC DISCONNECT (FUSE OR CIRCUIT BREAKER) SERIES STRING 2 SERIES STRING 1 - 6Vdc 200 Amp-Hours - - 6Vdc 200 Amp-Hours - 6Vdc 200 Amp-Hours - 6Vdc 200 Amp-Hours - 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours - - 6 Vdc Battery Wiring Examples

24 Vdc INVERTER/CHARGER

- DC DISCONNECT (FUSE OR CIRCUIT BREAKER) - - - - SERIES/24 Vdc SYSTEM 24 Vdc INVERTER/CHARGER - - DC DISCONNECT (FUSE OR CIRCUIT BREAKER) - - - - - - - SERIES STRING 1 SERIES STRING 2 SERIES STRING 2 CONNECTS TO INVERTER/CHARGER’S NEGATIVE TERMINAL SERIES STRING 1 CONNECTS TO INVERTER/CHARGER’S POSITIVE TERMINAL SERIES/PARALLEL/24 Vdc SYSTEM 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours

48 Vdc INVERTER/CHARGER

- - DC DISCONNECT (FUSE OR CIRCUIT BREAKER) - - - - - - - SERIES/48 Vdc SYSTEM 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours 6Vdc 200 Amp-Hours

DC DISCONNECT (FUSE OR CIRCUIT

BREAKER) - 24 Vdc INVERTER/CHARGER SERIES/24 Vdc SYSTEM PARALLEL/12 Vdc SYSTEM DC DISCONNECT (FUSE OR CIRCUIT BREAKER) - 12 Vdc INVERTER/CHARGER - - - 12 Vdc 200 Amp-Hours - - 12 Vdc 200 Amp-Hours 12 Vdc Battery Wiring Examples 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours

48 Vdc INVERTER/CHARGER

- DC DISCONNECT (FUSE OR CIRCUIT BREAKER) - - - - SERIES/48 Vdc SYSTEM - - - - SERIES STRING 1 CONNECTS TO INVERTER/CHARGER’S POSITIVE TERMINAL 24 Vdc INVERTER/CHARGER DC DISCONNECT (FUSE OR CIRCUIT BREAKER) SERIES STRING 2 SERIES/PARALLEL/24 Vdc SYSTEM SERIES STRING 1 - 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours

48 Vdc INVERTER/CHARGER

DC DISCONNECT (FUSE OR CIRCUIT BREAKER) - - - - - - - SERIES STRING 1 SERIES STRING 2 SERIES STRING 2 CONNECTS TO INVERTER/CHARGER’S NEGATIVE TERMINAL SERIES STRING 1 CONNECTS TO INVERTER/CHARGER’S POSITIVE TERMINAL SERIES/PARALLEL/48 Vdc SYSTEM 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours 12 Vdc 200 Amp-Hours

AC WIRING NOTES

AC HOT OUT •� AC�hot�output�conductor�(brown)�wire� gauge must be sized to the breakers and loads. AC NEUTRAL OUT/AC NEUTRAL IN •��Both�neutral�terminals�are�common�with� each other within the FX. •��Only�one�neutral�needs�to�connect�at�the� terminal if a separate common neutral bus bar is installed. CHASSIS GROUND •� Both�CHASSIS�GROUND�terminals�are� common within the FX. •��The�AC�input�and�AC�output�ground� wires can connect to these terminals, or one ground wire can be connected if a common ground bus bar is installed. AC HOT IN •� The�AC�hot�input�conductor�(brown)�must� be supplied through an appropriately- sized AC branch rated circuit breaker. •� 10.0�mm2 (8 AWG) or larger wire is recommended to accommodate the FX’s AC transfer relay. 13.3 mm2 (6 AWG) is the largest size of wire that can be used with the input or output terminals. ���������� �������������� ����������������� ����������������� ������������� ��������� ������� ���� �� ��� ������ �������� ����� ����� ������������ �������� ��������������� �������� ������ ���� ���� ���� ����

A switch can be wired to the INVERTER

and ON/OFF terminals to manually control the FX XCT+/XCT- are not operational 12 Vdc at 0.7 amps (8.4 watts) is available at the AUX+/AUX- terminals This six-position terminal block can be unplugged to make wiring easier and to simplify the removal and reinstallation of an FX. It must be securely and completely plugged in for proper FX functioning. Otherwise, operational errors can occur. INVERTER and ON/OFF •� You�can�remove�the�pre-installed�jumper�and�connect�the�ON/OFF�terminals�with�a�switch.��This�allows�manual� control of the FX. •� When�a�jumper�or�connection�is�installed�in�either�of�these�locations,�the�inverter�will�be�ON. •� When�a�switch�is�installed,�the�inverter�is�ON�when�the�switch�is�closed�and�OFF�when�the�switch�is�open.� •���Do�not�remove�the�jumper�when�a�system�is�ordered�with�a�MATE.��The�MATE�handles�all�FX�ON/OFF�functions.� Control Wiring Terminal Block, side view INVERTER ON/OFF Jumper ���������� �������������� ����������������� ����������������� ������������� ��������� ������� ���� �� ��� ������ �������� ����� ����� ������������ �������� ��������������� �������� ������ ���� ���� ���� ���� Control Wiring Terminal Block

Prior to installing an ON/OFF switch, if the FX’s AC output is off, check that the jumper is

present and well-connected before installing a switch. You want to confirm the system is in good working order. Should you decide to install an OutBack MATE at a later date, bear in mind the installed switch overrides the control provided by the MATE if the switch is set to OFF. If the switch is set to ON, the MATE will function normally and control the inverter(s). AUXILIARY OUTPUT ( AUX + / AUX - ) The Auxiliary output system uses the AUX + and AUX – terminals. It is programmed through the MATE to do a variety of tasks: •� The�default�use�for�these�terminals�drives�the�OutBack�FX�Turbo�Kit�or�DC12-FAN�accessory�for�� external cooling. Note: These terminals should not be connected to any type of DC load greater than 0.7 amps. •� The�FX�includes�internal�electronic�over-current�protection�for�the�AUX�12�Vdc�output�circuit�which� auto resets if it is short-circuited. No additional fuses are required. •� For�automatic�or�advanced�generator�start�functions,�the�Auxiliary�Output�can�drive�a�12�Vdc�� automotive relay for the two-wire starting circuitry of a generator. OutBack recommends a good quality gold-plated relay. Note: (1) The FLEXnet DC comes with an internal relay for this use. (2) OutBack Power Systems does not support three-wire start generators; however, a three-wire to two-wire conversion kit is available from an electronic control manufacturer such as Atkinson Electronics (www.atkinsonelectronics.com) (3) Either the MATE or the FLEXnet DC can be programmed for Auto-Gen Start (please refer to component manuals for more information). XCT + / XCT - These terminals are not operational at this time.

•� acin freq too high: AC source is above 56 Hz (upper limit) and will be dropped if frequency gets much higher

•� acin freq too low: AC source is under 44 Hz (lower limit) and will be dropped if frequency gets much lower •� acin voltage too high: AC source’s voltage is over 270 VAC (default limit) and risks loss of FX connection •� acin voltage too low: AC source’s voltage is under 207 VAC (default limit) and risks loss of FX connection •� acin input current exceeds max: AC loads are drawing more current than the rating of the FX allows •� temperature sensor fault: an internal FX temperature sensor is malfunctioning •� internal comm. error detected: there is a communication problem between the MATE and the FX •� internal fan failure detected: the FX’s internal cooling fan is not operating properly •� airtemp: displays a numeric value representing the air temperature around the FX* •� fettemp: displays a numeric value representing the temperature of the FETs (Field Effect Transistors)* •� captemp: displays a numeric value representing the temperature of the ripple capacitors* *These values are used for troubleshooting purposes. The higher the numerical value, the cooler the temperature. RTS, MATE/HUB WIRING *When a HUB is used, plug the RTS into the Master FX, which should be connected to the HUB’s Port 01. The RTS cable is folded and routed under the AC Wiring Compartment’s Lexan cover, fitting into a small indentation in the aluminum casting between the battery terminals. ONLY USE THE OUTBACK RTS; OTHER BRANDS YIELD INCORRECT READINGS. **If the system has multiple FX inverters and/or OutBack Charge Controllers, a HUB is required. ���������� �������������� ����������������� ����������������� ������������� ��������� ������� ���� �� ��� ������ �������� ����� ����� ������������ �������� ��������������� �������� ������ ���� ���� ���� ���� Status Lights Battery Lights GREEN YELLOW RED RJ-11 modular jack connects the RTS, the external battery temperature sensor.* RJ-45 jack connects MATE or HUB to FX using CAT5 cable.** LED Color LED Action LED indicates GREEN GREEN Inverter ON Flashing GREEN Search mode or Slave power Off Inverter OFF YELLOW Solid YELLOW AC source is connected Flashing YELLOW AC input live, waiting to con- nect to FX Off No AC input present RED Solid RED Critical error, contact OutBack Power Systems Flashing RED Warning, a non- critical error has occurred LED Color 12 Vdc 24 Vdc 48 Vdc GREEN (FULL) 12.5 or higher 25.0 or higher 50.0 or higher YELLOW (OK) 11.5 to 12.5 23.0 to 25.0 46.0-49.6 RED (LOW) 11.5 or lower 23.0 or lower 46.0 or lower

STACKED FX SYSTEMS

The�FX�inverter�can�be�used�singly,�or�in�a�“stacked”�system.��Stacking�refers�to�interfacing�multiple� inverters with the OutBack HUB networking accessory. Stacked inverters coordinate their outputs and can produce far more power than a single inverter. Wattage can be combined onto a single-phase bus, or onto a three-phase system. PARALLEL STACKING •�� FX inverters can be stacked in parallel. This will provide the wattage of multiple units on the same 230 Vac bus. •�� Up to ten FX inverters can be paralleled. Systems larger than four inverters require the OutBack HUB10 accessory. •���This�book�gives�examples�of�“parallel�dual”�and�“parallel�quad”�installations,�with�two�and�four�units� respectively. These systems require the use of the OutBack HUB4. The HUB10 can be used if other devices need to be networked along with the inverters. THREE-PHASE STACKING •�� Three FX inverters can be stacked to supply three-phase power. This will provide the wattage of three units on a 230/400 Vac bus. •�� Parallel stacking requires the use of the OutBack HUB4. The HUB10 can be used if other devices need to be networked along with the inverters.

SINGLE FX SYSTEM

•� All�FX�AC�wiring�must�be�sized�to�handle�30�amps�AC�or�more. •� A�30-amp�input�breaker�must�be�used�for�all�FX�models. •� A�single�FX�can�continuously�power�2.0�kW�to�3.0�kW�of�loads�depending�on�which�model�is�used.� GROUND TBB MECHANICAL INTERLOCK INVERTER/CHARGER AC HOT IN AC HOT OUT HUB/MATE 30 AMP BYPASS BREAKER 30 AMP OUTPUT BREAKER AC NEUTRAL OUT CHASSIS GROUND DISPLAY 30 AMP INPUT BREAKER BROWN BROWN BROWN BROWN BROWN BLUE GREEN NOTE: 1. All cables are to be 8AWG THHN or larger. AC SOURCE AC LOADS BLUE BLUE AC NEUTRAL IN BLUE BROWN BROWN GREEN GREEN

PARALLEL DUAL FX SYSTEM

•�� All AC wiring from the AC source and to the AC loads must collectively handle 60 amps AC or more. •���All�other�AC�wiring�capacity�must�equal�30�amps�AC. •���A�paralleled�dual�FX�system�can�continuously�power�4-6�kW�of�loads�depending�on�which�model�is� used. Note: Program the lowest-installed FX as Master (1-2ph MASteR) and the second FX as an out- Back L1 Slave (oB SLAVe L1). the Master FX must be plugged into Port 1 of the HUB.

PARALLEL QUAD FX SYSTEM

•� All�AC�wiring�from�the�AC�source�and�to�the�AC�loads�must�collectively�handle�100�amps�AC�or�more.�� •� All�other�AC�wiring�must�handle�a�capacity�of�30�amps�AC.� •� This�system�can�continuously�power�8-12�kW�of�loads�depending�on�which�model�is�used.� •� Connecting�more�load�than�the�continuous�rating�of�the�FX�may�cause�breakers�to�trip�or�the�FX�to� shut off its AC output.

THREE-PHASE FX SYSTEM

•���This�system�produces�230�Vac�per�phase�and�400 Vac from phase to phase. •���All�FX�AC�wiring�must�be�sized�to�handle�30 amps AC or more. •���This�system�can�power�continuously�up�to�9 kW of loads depending on which model is used. •���Connecting�more�power�than�the�continuous�rating�of�the�FX�may�cause�breakers�to�trip�or�the�FX�to�shut�off�its� AC output. •���The�jumper�in�the�HUB�must�be�left�in�the�standard�position�(usually�called�the�“series/parallel”�position)�for� three-phase configuration with International Series grid-tied models. (This instruction is specific for these FX models, and may conflict with the HUB Installation and User Guide.) Note: Program the bottom FX as Master and the two upper FXs as 3-phase Slaves (3p Classic B and 3p Classic C). Keep the phases in order: phase one is connected to the FX programmed Master; phase two is connected to 3p Classic B; and phase three to 3p Classic C).

GENERATOR AUTO START

The following schematic shows how to hook up a relay that interfaces with the two-wire start generator. Three-wire start generators require an adapter like the Atkinson GSCM available at www.atkinsonelectronics.com. Most 12-volt relays will work for generator starting. Select one between 2- and 30-amp contacts. 12V RELAY COIL NO NC COM INVERTER ON/OFF AUX + AUX - XCT - XCT + TWO WIRE START GENERATOR HOOK UP GENERATOR

MULTIPLE AC SOURCES WITH THE FX INVERTER

When a system has the option of using either a generator or the utility grid as their AC input: •� Both�the�AC�“Hot”�and�AC�“Neutral”�lines�must�be�connected�to�the�appropriate�source.� •� A�connection�can�be�made�using�a�single-pole,�double-throw�switch�(available�from�electrical� component suppliers) which has one connection each for AC hot wire. •���This�switch�must�be�rated�to�handle�the�system’s�maximum�AC�voltage�and�AC�current.��� •���The�switch�must�isolate�the�two�input�sources�from�each�other.��When�the�switch�is�thrown,�the�AC� connection to one line must be broken before contacting the other connection. (A common term for�this�type�of�switch�is�“break-before-make”.�� •���The�neutral�lines�are�common�throughout�the�system.��The�same�applies�to�the�ground�wires. •���The�electrical�system�should�have�neutral�and�ground�bonded�together�at�a�single�point.��This� is shown in the lower right corner of the drawing for convenience, but the bonding is usually performed in the main electrical panel. •���If�any�other�neutral-ground�bonds�are�present�in�the�system,�particularly�in�the�generator,�they�must� be removed. GRID GEN H N G H N G FX Inverter H N G H N G Single-Pole Double-Throw Switch L O A D S

INSTALLATION CHECK LIST

ITEM YES NO All manuals read and reviewed? FX OutBack Charge Controller MATE HUB System mounted with the recommended number and sized fasteners? System installed according to local codes? System inspected? System permanently grounded? Did the installer use OutBack recommended wire type and gauge adjusted for temperature ratings and length? All AC wiring rated for 75 °C or higher? Battery cables rated 75 °C or higher? 10.0 mm2 (8 AWG) wire or larger used for FX AC Hot In and AC Hot Out? FX connected with correctly-sized branch-circuit overcurrent protection? All cables torqued to OutBack specifications? AC and PV breakers to 2.48 Nm/22 inch-lbs? All DC connections to 13.55 Nm/10 foot-lbs? FX AC terminals to 3.38 Nm/30 inch-lbs? FX battery breaker to 5.08 Nm/45 inch-lbs? All terminal block screws torqued to 3.38 Nm/2.5 foot-lbs?

Nominal DC Input Voltage Range

24 Vdc Output AC Voltage / Frequency 230 Vac / 50 Hz Continuous Power Rating at 25 °C Ambient 2000 VA Continuous AC RMS Output at 25 °C 8.7 amps AC Idle Power - Full AC Output ≈ 20 watts DC Idle Power - Search Mode 6 watts DC Typical Efficiency 92% Total Harmonic Distortion - Typical 2% Output Voltage Regulation ± 2% Maximum Output Current – Peak (1 mSec) 35 amps AC Maximum Output Current - RMS (100 mSec) 25 amps AC AC Overload Capability - Surge 5750 VA AC Overload Capability - 5 Second 4800 VA AC Overload Capability - 30 Minutes 3100 VA AC Input Current Maximum 30 amps AC AC Input Voltage Range 140 to 280 Vac AC Input Frequency Range 45.0 to 55.0 Hz DC Input Range 21.0 to 34.0 Vdc DC Input Current – Rated Power 100 amps DC Continuous Battery Charger Output 50 amps DC Nominal DC Input Voltage Range 12 Vdc Output AC Voltage / Frequency 230 Vac / 50 Hz Continuous Power Rating at 25 °C Ambient 2000 VA Continuous AC RMS Output at 25 °C 8.7 amps AC Idle Power - Full AC Output ≈ 20 watts DC Idle Power - Search Mode 6 watts DC Typical Efficiency 90% Total Harmonic Distortion - Typical 2% Output Voltage Regulation ± 2% Maximum Output Current – Peak (1 mSec) 28 amps AC Maximum Output Current - RMS (100 mSec) 20 amps AC AC Overload Capability - Surge 4600 VA AC Overload Capability - 5 Second 4000 VA AC Overload Capability - 30 Minutes 2500 VA AC Input Current Maximum 30 Amps AC AC Input Voltage Range 140 to 280 Vac AC Input Frequency Range 45.0 to 55.0 Hz DC Input Range 10.5 to 17.0 Vdc DC Input Current – Rated Power 200 amps DC Continuous Battery Charger Output 100 amps DC SPECIFICATIONS GTFX2012E GTFX2024E

Nominal DC Input Voltage Range

48 Vdc Output AC Voltage / Frequency 230 Vac / 50 Hz Continuous Power Rating at 25 °C Ambient 2300 VA Continuous AC RMS Output at 25 °C 10.0 amps AC Idle Power - Full AC Output ≈ 23 watts DC Idle Power - Search Mode 6 watts DC Typical Efficiency 92% Total Harmonic Distortion - Typical 2% Output Voltage Regulation ± 2% Maximum Output Current – Peak (1 mSec) 35 amps AC Maximum Output Current - RMS (100 mSec) 25 amps AC AC Overload Capability - Surge 5750 VA AC Overload Capability - 5 Second 4800 VA AC Overload Capability - 30 Minutes 3100 VA AC Input Current Maximum 30 Amps AC AC Input Voltage Range 140 to 280 Vac AC Input Frequency Range 45.0 to 55.0 Hz DC Input Range 42.0 to 68.0 Vdc DC Input Current – Rated Power 57.5 amps DC Continuous Battery Charger Output 30 amps DC GTFX2348ET

Nominal DC Input Voltage Range

24 Vdc Output AC Voltage / Frequency 230 Vac / 50 Hz Continuous Power Rating at 25 °C Ambient 3000 VA Continuous AC RMS Output at 25 °C 13.0 amps AC Idle Power - Full AC Output ≈ 20 watts DC Idle Power - Search Mode 6 watts DC Typical Efficiency 92% Total Harmonic Distortion - Typical 2% Output Voltage Regulation ± 2% Maximum Output Current - Peak (1 mSec) 35 amps AC Maximum Output Current - RMS (100 mSec) 25 amps AC AC Overload Capability - Surge 5750 VA AC Overload Capability - 5 Second 4800 VA AC Overload Capability - 30 Minutes 3300 VA AC Input Current Maximum 30 amps AC AC Input Voltage Range 140 to 280 Vac AC Input Frequency Range 45.0 to 55.0 Hz DC Input Range 21.0 to 34.0 Vdc DC Input Current – Rated Power 150 amps DC Continuous Battery Charger Output 80 amps DC GVFX3024E Nominal DC Input Voltage Range 12 Vdc Output AC Voltage / Frequency 230 Vac / 50 Hz Continuous Power Rating at 25 °C Ambient 2600 VA Continuous AC RMS Output at 25 °C 11.3 amps AC Idle Power - Full AC Output ≈ 20 watts DC Idle Power - Search Mode 6 watts DC Typical Efficiency 90% Total Harmonic Distortion - Typical 2% Output Voltage Regulation ± 2% Maximum Output Current - Peak (1 mSec) 28 amps AC Maximum Output Current - RMS (100 mSec) 20 amps AC AC Overload Capability - Surge 4600 VA AC Overload Capability - 5 Second 4000 VA AC Overload Capability - 30 Minutes 3100 VA AC Input Current Maximum 30 amps AC AC Input Voltage Range 140 to 280 Vac AC Input Frequency Range 45.0 to 55.0 Hz DC Input Range 10.5 to 17.0 Vdc DC Input Current – Rated Power 260 amps DC Continuous Battery Charger Output GVFX2612E

Nominal DC Input Voltage Range

48 Vdc Output AC Voltage / Frequency 230 Vac / 50 Hz Continuous Power Rating at 25 °C Ambient 3000 VA Continuous AC RMS Output at 25 °C 13.0 amps AC Idle Power - Full AC Output ≈ 23 watts DC Idle Power - Search Mode 6 watts DC Typical Efficiency 93% Total Harmonic Distortion - Typical 2% Output Voltage Regulation ± 2% Maximum Output Current – Peak (1 mSec) 35 amps AC Maximum Output Current - RMS (100 mSec) 25 amps AC AC Overload Capability - Surge 5750 VA AC Overload Capability - 5 Second 4800 VA AC Overload Capability - 30 Minutes 3300 VA AC Input Current Maximum 30 amps AC AC Input Voltage Range 140 to 280 Vac AC Input Frequency Range 45.0 to 55.0 Hz DC Input Range 42.0 to 68.0 Vdc DC Input Current – Rated Power 75 amps DC Continuous Battery Charger Output 40 amps DC GVFX3048E

VOLTAGE, POWER, AND FREQUENCY RANGES

Single Inverter 230 Vac at 50 Hz Parallel Stacked 230 Vac at 50 Hz on one AC output leg Three-Phase Stacked 230 Vac at 50 Hz per AC output leg (limit three) / 400 Vac at 50 Hz between AC output legs SPECIFIED AC OUTPUT VOLTAGE OF INTERNATIONAL GRID-INTERACTIVE SERIES AC INPUT OPERATING VOLTAGE RANGE Note: If the AC input source is out of the range noted below, the FX will not connect or stay connected. (Vac = volts AC) All International Series Inverter/Chargers 140 – 280 Vac MAXIMUM CONTINUOUS OUTPUT POWER An FX Series Inverter/Charger’s model number indicates its maximum continuous output power by changing the last two digits to zeros. For instance, a GTFX2024ET has a maximum continuous output power of 2000 VA (volt-amps). GTFX2012E 2000 VA GTFX2024E 2000 VA GTFX2348E 2300 VA GTFX2612E 2600 VA GVFX3024E 3000 VA GVFX3048E 3000 VA DC RECOMMENDED VOLTAGE RANGE Note: The last two digits in the model number designate the nominal DC voltage. Example: GVFX3648E = 48 Vdc. (Vdc = volts DC) 12 Vdc Systems 11 – 16 Vdc 24 Vdc Systems 22 – 32 Vdc 48 Vdc Systems 44 – 64 Vdc AC INPUT FREQUENCY RANGE Note: If the AC input source is out of the range noted below, the FX will not connect or stay connected. All International Series Inverter/Chargers 44 - 56 Hz

AC Max = 6 Aac (Default = 5 Aac)

DC Max = 100 Adc GTFX2024E AC Max = 6 Aac (Default = 5 Aac) DC Max = 50 Adc GTFX2348E AC Max = 6 Aac (Default = 5 Aac) DC Max = 35 Adc GVFX2612E AC Max = 6 Aac (Default = 5 Aac) DC Max = 120 Adc GVFX3024E AC Max = 9 Aac (Default = 9 Aac) DC Max = 80 Adc GVFX3048E AC Max = 9 Aac (Default = 9 Aac) DC Max = 40 Adc MAXIMUM AND DEFAULT AC INPUT AND DC (bulk stage) OUTPUT VALUES MAXIMUM CURRENT FOR BATTERY CHARGER Due to heating, the FX limits AC current drawn to charge the battery. (This setting can be adjusted.) The battery charger has an efficiency in excess of 80%. Other factors, such as cable loss, might reduce efficiency. MAXIMUM AC OUTPUT CURRENT This is the amount of surge current that the FX will quickly supply for a split second. Depending on the surge, the FX can be overloaded for a minimum time of 5 seconds to a maximum time of 30 minutes. All International Series Inverter/Chargers 35 Aac per FX for 1 millisecond All International Series Inverter/Chargers 30 Aac per FX MAXIMUM AC INPUT CURRENT An AC input source will supply power for two separate FX AC circuits: the AC transfer switch and the battery charger. The AC transfer switch transfers the AC input power to the AC loads. The FX’s battery charger�will�“back�off”�if�the�total�AC�loads—including�the�charger—exceed�the�AC�input�current�limit.��� (Default�setting�is�28�amps�AC,�or�Aac.)��This�“Input�Limit”�can�be�adjusted�using�the�MATE�to�avoid� overloading a generator or a circuit breaker. CURRENT RANGES

Rated DC Input

DC Breaker (OutBack model) Recommended Cable Size (maximum one-way length 3 m or 10’) GTFX2012E 200 Adc OBDC-250 107 mm2 (4/0 AWG) GTFX2024E 100 Adc OBDC-175 67.4 mm2 (2/0 AWG) GTFX2348E 57.5 Adc OBDC-100 53.4 mm2 (1/0 AWG) GVFX2612E 200 Adc OBDC-250 107 mm2 (4/0 AWG) GVFX3024E 150 Adc OBDC-250 107 mm2 (4/0 AWG) GVFX3048E 75 Adc OBDC-125 53.4 mm2 (1/0 AWG) MAINTENANCE If damaged or malfunctioning, the FX should be repaired by a qualified user, installer, or service center following OutBack Power Systems’ instructions and guidelines. Please contact your energy dealer for assistance. Incorrect repairs and/or reassembly risks malfunction, electric shock or fire. For routine, user-approved maintenance: •� Disconnect�all�circuit�breakers�and�related�electrical�connections�before�doing�any�cleaning or adjustments. •� Solar�modules�may�produce�hazardous�voltages�when�exposed�to�light;�cover�them�with�opaque material before servicing any connected equipment or service at night. •� If�a�remote�or�automatic�generator�start�system�is�used,�disable�the�automatic�circuit�and/or disconnect the generator from its starting battery while servicing. This will prevent accidental starting or operation. RECOMMENDED DC BREAKER AND CABLE SIZES MAXIMUM DC INPUT CURRENT Note: This is the maximum DC current the FX will draw from the battery when starting very large AC loads. (Adc = amps DC) It is not used for sizing the DC disconnect or selecting DC cable gauge. It is used to select the minimum reasonable battery capacity. 12 Vdc FX inverters 600 Adc per FX 24 Vdc FX inverters 300 Adc per FX 48 Vdc FX inverters 150 Adc per FX RATED DC INPUT CURRENT Note: This is the maximum continuous DC current that the FX will draw from the batteries when inverting. GTFX2012E 200 Adc GTFX2024E 100 Adc GTFX2348E 57.5 Adc GTFX2612E 260 Adc GVFX3024E 150 Adc GVFX3048E 75 Adc

12 Vdc System

DEFAULT MINIMUM MAXIMUM Charger Float Voltage 13.6 Vdc 12 Vdc 15 Vdc Absorb Voltage 14.4 Vdc 13 Vdc 16 Vdc EQ Voltage 14.6 Vdc 14 Vdc 17 Vdc ReFloat 12.5 Vdc 12 Vdc 13 Vdc LBCO 10.5 Vdc 9 Vdc 12 Vdc LBCI 12.5 Vdc 10 Vdc 14 Vdc Absorb Time 1.0 hours 0.0 hours 24.0 hours EQ Time 1.0 hours 0.0 hours 24.0 hours Float Time 1.0 hours 0.0 hours 24.0 hours Charger OFF/AUTO/ON AUTO N/A N/A Sell RE 13 Vdc 10 Vdc 15 Vdc GenAlert & AUX GenAlert Off Set Point 14 Vdc 12 Vdc 18 Vdc GenAlert On Set Point 11 Vdc 10 Vdc 14 Vdc GenAlert On Delay 4 min 0 min 240 min GenAlert Off Delay 9 min 0 min 240 min AUX Output Option COOL FAN N/A N/A Set AUX Control AUTO N/A N/A Vent Fan Off Delay 5 min 0 min 30 min Load Shed Off Set Point 11 Vdc 10 Vdc 14 Vdc Vent Fan On Set Point 13 Vdc 10 Vdc 16 Vdc Diversion On Set Point 14.6 Vdc 12 Vdc 16 Vdc AC Output Set Vac 230 Vac 210 Vac 250 Vac AC Transfer AC1/Grid Transfer Delay 6 AC cycles 0 AC cycles 240 AC cycles Grid Lower Limit 208 Vac 140 Vac 220 Vac Grid Upper Limit 252 Vac 250 Vac 280 Vac AC2/Gen Transfer Delay 6 AC cycles 0 AC cycles 240 AC cycles Gen Lower Limit 208 Vac 140 Vac 220 Vac Gen Upper Limit 252 Vac 250 Vac 280 Vac Stacking & Search Stacking Phase Master N/A N/A Search Threshold 6 watts 0 watts 50 watts Search Pulses 8 4 20 Search Pulse Spacing 60 AC cycles 4 AC cycles 120 AC cycles Charge Rates & Input Vented Model Charge Rate 7 Aac 0 Aac 8 Aac Sealed Model Charge Rate 6 Aac 0 Aac 7 Aac Grid Input Limit 30 Aac 2.5 Aac 30 Aac Gen Input Limit 30 Aac 2.5 Aac 30 Aac Input Select Grid N/A N/A FX Default Values (subject to change with FX upgrades)

24 Vdc System

DEFAULT MINIMUM MAXIMUM Charger Float Voltage 27.2 Vdc 24 Vdc 30 Vdc Absorb Voltage 28.8 Vdc 26 Vdc 32 Vdc EQ Voltage 29.2 Vdc 28 Vdc 34 Vdc ReFloat 25 Vdc 24 Vdc 26 Vdc LBCO 21 Vdc 18 Vdc 24 Vdc LBCI 25 Vdc 20 Vdc 28 Vdc Absorb Time 1.0 hours 0.0 hours 24.0 hours EQ Time 1.0 hours 0.0 hours 24.0 hours Float Time 1.0 hours 0.0 hours 24.0 hours Charger OFF/AUTO/ON AUTO N/A N/A Sell RE 26 Vdc 20 Vdc 30 Vdc GenAlert & AUX GenAlert Off Set Point 28 Vdc 24 Vdc 36 Vdc GenAlert On Set Point 22 Vdc 20 Vdc 28 Vdc GenAlert On Delay 4 min 0 min 240 min GenAlert Off Delay 9 min 0 min 240 min AUX Output Option COOL FAN N/A N/A Set AUX Control AUTO N/A N/A Vent Fan Off Delay 5 min 0 min 30 min Load Shed Off Set Point 22 Vdc 20 Vdc 28 Vdc Vent Fan On Set Point 26 Vdc 20 Vdc 32 Vdc Diversion On Set Point 29.2 Vdc 24 Vdc 32 Vdc AC Output Set Vac 230 Vac 210 Vac 250 Vac AC Transfer AC1/Grid Transfer Delay 6 AC cycles 0 AC cycles 240 AC cycles Grid Lower Limit 208 Vac 140 Vac 220 Vac Grid Upper Limit 252 Vac 250 Vac 280 Vac AC2/Gen Transfer Delay 6 AC cycles 0 AC cycles 240 AC cycles Gen Lower Limit 208 Vac 140 Vac 220 Vac Gen Upper Limit 252 Vac 250 Vac 280 Vac Stacking & Search Stacking Phase Master N/A N/A Search Threshold 6 watts 0 watts 50 watts Search Pulses 8 4 20 Search Pulse Spacing 60 AC cycles 4 AC cycles 120 AC cycles Charge Rates & Input Vented Model Charge Rate 9 Aac 0 Aac 10 Aac Sealed Model Charge Rate 7 Aac 0 Aac 8 Aac Grid Input Limit 30 Aac 2.5 Aac 30 Aac Gen Input Limit 30 Aac 2.5 Aac 30 Aac Input Select Grid N/A N/A

48 Vdc System

DEFAULT MINIMUM MAXIMUM Charger Float Voltage 54.4 Vdc 48 Vdc 600 Vdc Absorb Voltage 57.6 Vdc 52 Vdc 64 Vdc EQ Voltage 58.4 Vdc 56 Vdc 68 Vdc ReFloat 50 Vdc 48 Vdc 52 Vdc LBCO 42 Vdc 36 Vdc 48 Vdc LBCI 50 Vdc 40 Vdc 56 Vdc Absorb Time 1.0 hours 0.0 hours 24.0 hours EQ Time 1.0 hours 0.0 hours 24.0 hours Float Time 1.0 hours 0.0 hours 24.0 hours Charger OFF/AUTO/ON AUTO N/A N/A Sell RE 52 Vdc 40 Vdc 60 Vdc GenAlert & AUX GenAlert Off Set Point 56 Vdc 48 Vdc 72 Vdc GenAlert On Set Point 44 Vdc 40 Vdc 56 Vdc GenAlert On Delay 4 min 0 min 240 min GenAlert Off Delay 9 min 0 min 240 min AUX Output Option COOL FAN N/A N/A Set AUX Control AUTO N/A N/A Vent Fan OFF Delay 5 min 0 min 30 min Load Shed Off Set Point 44 Vdc 40 Vdc 56 Vdc Vent Fan On Set Point 52 Vdc 40 Vdc 64 Vdc Diversion On Set Point 58.4 Vdc 48 Vdc 64 Vdc AC Output Set Vac 230 Vac 210 Vac 250 Vac AC Transfer AC1/Grid Transfer Delay 6 AC cycles 0 AC cycles 240 AC cycles Grid Lower Limit 208 Vac 140 Vac 220 Vac Grid Upper Limit 252 Vac 250 Vac 280 Vac AC2/Gen Transfer Delay 6 AC cycles 0 AC cycles 240 AC cycles Gen Lower Limit 208 Vac 140 Vac 220 Vac Gen Upper Limit 252 Vac 250 Vac 280 Vac Stacking & Search Stacking Phase Master N/A N/A Search Threshold 6 watts 0 watts 50 watts Search Pulses 8 4 20 Search Pulse Spacing 60 AC cycles 4 AC cycles 120 AC cycles Charge Rates & Input Vented Model Charge Rate 9 Aac 0 Aac 10 Aac Sealed Model Charge Rate 7 Aac 0 Aac 8 Aac Grid Input Limit 30 Aac 2.5 Aac 30 Aac Gen Input Limit 30 Aac 2.5 Aac 30 Aac Input Select Grid N/A N/A

COMPARATIVE WIRE SIZES

The following chart contains information on wire sizes, the DC resistance of the wires and the corresponding diameters and areas of these wires. This information can be used to calculate the voltage drop of the wires or to find an equivalent wire size. SIZE DC CROSS-SECTIONAL AREA APPROXIMATE DIAMETER (AWG) Resistance in Ohms (1000 feet) INCHES MILLIMETERS INCHES MILLIMETERS 14 3.14 0.0032 2.08 .078 1.98 12 1.98 0.0051 3.31 .101 2.57 10 1.24 0.0082 5.26 .126 3.20 8 0.78 0.0130 8.37 .162 4.11 6 0.50 0.0206 13.30 .215 5.46 4 0.31 0.0328 21.15 .269 6.83 2 0.19 0.0521 33.62 .337 8.56 1 0.15 0.0657 42.41 .376 9.55 1/0 0.12 0.0829 53.50 .423 10.74 2/0 0.10 0.1045 67.43 .508 12.90 3/0 0.08 0.1318 85.01 .576 14.63 4/0 0.06 0.1662 107.20 .645 16.38 Size #14 #12 #10 #8 #6 #4 #3 #2 #1 1/0 Diameter 0.073 0.080 0.115 0.146 0.184 0.235 0.281 0.295 0.335 0.380 (inches) Size 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM Diameter 0.420 0.475 0.530 0.580 0.635 0.690 0.730 0.820 (inches) AWG Wire Sizes Note: These sizes represent the conductor only without any insulation. Note: These illustrations may not be to scale and are for example purposes only.

5-Year Limited Warranty for International Series GTFX and GVFX Inverter Products

OutBack�Power�Systems,�Inc.�(“OutBack”)�provides�a�five-year�(5)�limited�warranty�(“Warranty”)�against�defects�in� materials�and�workmanship�for�its�International�Series�GTFX�and�GVFX�Inverter�products�(“Product”). The term of this Warranty begins on the Product(s) date of manufacture or the initial purchase date as indicated on the warranty registration card submitted to OutBack, whichever is later. This Warranty applies to the original OutBack Product purchaser, and is transferable only if the Product remains installed in the original use location. The warranty does not apply to any Product or Product part that has been modified or damaged by the following: •� Installation�or�Removal; •� Alteration�or�Disassembly; •� Normal�Wear�and�Tear; •� Accident�or�Abuse; •� Corrosion; •� Lightning; •� Repair�or�service�provided�by�an�unauthorized�repair�facility; •� Operation�contrary�to�manufacturer�product�instructions; •� Fire,�Floods�or�Acts�of�God; •� Shipping�or�Transportation; •� Incidental�or�consequential�damage�caused�by�other�components�of�the�power�system; •� Any�product�whose�serial�number�has�been�altered,�defaced�or�removed;�or •� Any�other�event�not�foreseeable�by�OutBack. OutBack’s liability for any defective Product, or any Product part, shall be limited to the repair or replacement of the Product, at OutBack’s discretion. OutBack does not warrant or guarantee workmanship performed by any person or firm installing its Products. This Warranty does not cover the costs of installation, removal, shipping (except as described below), or reinstallation of Products or parts of Products. THIS LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY APPLICABLE TO OUTBACK PRODUCTS. OUTBACK EXPRESSLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTIES OF ITS PRODUCTS, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. OUTBACK ALSO EXPRESSLY LIMITS ITS LIABILITY IN THE EVENT OF A PRODUCT DEFECT TO REPAIR OR REPLACEMENT IN ACCORDANCE WITH THE TERMS OF THIS LIMITED WARRANTY AND EXCLUDES ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AVAILABLE FOR USE OR LOST REVENUES OR PROFITS, EVEN IF IT IS MADE AWARE OF SUCH POTENTIAL DAMAGES. IF YOU ARE A CONSUMER THAT PURCHASED THIS PRODUCT IN A MEMBER STATE OF THE EUROPEAN UNION, YOU MAY HAVE ADDITIONAL STATUTORY RIGHTS UNDER DIRECTIVE 1999/44/EC. THESE RIGHTS MAY VARY FROM EU MEMBER STATE TO EU MEMBER STATE. SOME STATES (OR JURISDICTIONS) MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF WARRANTIES OR DAMAGES, SO THE ABOVE EXCLUSIONS OR LIMITATIONS MAY NOT APPLY TO YOU.

How to Arrange for Warranty Service

During the warranty period beginning on the invoice date, OutBack Power Systems will repair or replace products covered under this limited warranty that are returned to OutBack Power Systems’ facility or to an OutBack Power Systems authorized repair facility, or that are repaired on site by an OutBack Power Systems authorized repair person. For full Warranty description, see previous page. Contacting OutBack To request warranty service, the customer must contact OutBack Technical Support at +1.360.618.4363, or [email protected]. To ensure warranty coverage, this contact must be within the effective warranty period. If service is required, the OutBack Technical Support representative will issue a Return Material Authorization (RMA) number. Troubleshooting In the event of a Product failure, the customer will need to work with an OutBack Technical Support representative to perform the necessary troubleshooting. This is a required step before a return can be performed. Internal troubleshooting requires a qualified technician to be present at the site of the Product, with a quality voltmeter that measures both DC and AC. The OutBack representative will request voltmeter readings, Product error messages, and other information. The vast majority of problems can be resolved on-site. If the customer does not provide these readings (or cannot visit the site), and the Product is found to have no problems upon return, OutBack may choose to charge additional labor and handling fees up to $180.00 USD. Return Material Authorization (RMA) A request for an RMA number requires all of the following information: 1. Product model and serial number; 2. Proof-of-purchase in the form of a copy of the original Product purchase invoice or receipt confirming the Product model number and serial number; 3. Description of the problem; and 4. Shipping address for the repaired or replacement equipment. Upon receiving this information, the OutBack representative can issue an RMA number.

Returning Product to OutBack

After receiving the RMA number, the customer must pack the Product(s) authorized for return, along with a copy of the original purchase invoice and warranty certificate, in the original Product shipping container(s) or packaging providing equivalent or reasonable protection. The RMA number must be written on the outside of the packaging where it is clearly visible. The Product(s) must be shipped back to OutBack Power Systems in their original or equivalent packaging, to the following address: OutBack Power Systems RMA # ____________________ 6115 192nd Street NE Arlington, WA 98223 USA The customer must insure the shipment, or accept the risk of loss or damage during shipment. If a shipping box is needed for return of a Product, OutBack will, upon request, send a shipping box. IMPORTANT: OutBack is not responsible for shipping damage caused by improperly packaged Products, the repairs this damage might require, or the costs of these repairs. If, upon receipt of the Product, OutBack determines the Product or Product part is defective and that the defect is covered under the terms of this Warranty, OutBack will then, and only then, ship a repaired or replacement Product or Product part to the purchaser freight prepaid, non-expedited, using a carrier of OutBack’s choice, where applicable. If Product fails in ninety (90) or fewer days from original purchase date, OutBack will replace with a new Product. If Product fails after ninety (90) days and up to expiration of warranty, OutBack will, at its discretion, either repair and return a Product, or ship a replacement Product. OutBack will determine whether a Product is to be repaired or replaced in accordance with Product age and model. OutBack will authorize advance shipment of a replacement based on Product age and model. In cases where an OutBack dealer or distributor replaces a Product more than ninety (90) days old with a new Product, OutBack will NOT compensate that dealer or distributor with new stock unless the exchange was authorized in advance by OutBack. Out of Warranty If Product is out of warranty, OutBack will repair and return Product for a fee. Alternately, if applicable, upon request, OutBack will advance-ship replacement parts for a fee. If a shipping box is needed for return of out-of-warranty Product, OutBack will, upon request, send a shipping box. The customer is responsible for paying shipping to OutBack. The warranty period of any repaired or replacement Product or Product part is ninety (90) days from the date of shipment from OutBack, or the remainder of the initial warranty term, whichever is greater. This Warranty is void for any Product that has been modified by the customer without authorization by OutBack. A Product with a voided warranty will be treated the same as one with an expired warranty.

Postal (ZIP) Code:

Model #:  Off-Grid Installation Country of Location:  On-Grid (Utility Connected) Installation  Residential Installation  Commercial Installation Battery Bank Size: Battery Type: PV Array Size: Generator Type: Product Registration Your purchase of an OutBack Power Systems product is an important investment. Registering our products will help us maintain the standard of excellence you expect from us in terms of performance, quality and reliability. Please take a moment to register and provide us with some important information. Check all that apply: Remove this page from the manual and mail it to: OutBack Power Systems Attn: Product Registration 19009 62nd Avenue NE Arlington, WA USA

900-0101-01-00 REV A

European Sales Office +34.93.654.9568 Corporate Office 19009 62nd Avenue NE Arlington, WA USA 1.360.435.6030 www.outbackpower.com

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