Outback GTFX2012E Installation Manual
Text of the manual
About OutBack Power Systems
OutBack Power Systems is a leader in advanced energy conversion technology. Our products include
true sine wave inverter/chargers, maximum power point charge controllers, system communication
components, as well as breaker panels, breakers, accessories, and assembled systems.
Contact Information
Telephone:
(+1) 360.435.6030 (North America)
(+34) 93.654.9568 (Barcelona, Spain)
Fax:
(+1) 360.435.6019
Address:
North America
19009 62nd Avenue NE
Arlington, WA USA
E-mail:
[email protected]
Web:
www.OutBackPower.com
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER SYSTEMS:
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR
OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE
USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Warranty Summary
OutBack Power Systems Inc. warrants that the products it manufactures will be free from defects in
materials and workmanship for a period of five (5) years subject to the conditions set forth in the
warranty detail found inside the back cover of this manual.
OutBack Power Systems cannot be responsible for system failure, damages, or injury resulting from
improper installation of their products.
Notice of Copyright
International Series GTFX and GVFX Grid-Interactive Inverter/Charger Installation Manual
©March 2010 by OutBack Power Systems. All Rights Reserved.
Trademarks
OutBack Power is a registered trademark of OutBack Power Systems.
Date and Revision
March 2010, Revision A
TABLE OF CONTENTS
The International Series GTFX and GVFX Grid-Interactive Inverter/Charger .......................................................................2
International Series GTFX and GVFX Inverter/Charger Models ....................................................................................................2
Parts Included................................................................................................................................................................ ..............................................2
Safety Instructions...................................................................................................................................................... ...............................................3
System Protection.................................................................................................................................................... .................................................5
DC Wiring Origination....................................................................................................................................... .....................................................5
AC Wiring Origination........................................................................................................................................ .....................................................6
AC Wiring Compartment Board................................................................................................................... ....................................................6
Low Voltage Terminals ............................................................................................................................................................................................7
AC and DC Grounding Requirements............................................................................................. .............................................................8
FX Parts and Accessories................................................................................................................... ....................................................................9
Mounting........................................................................................................................................................... ..........................................................10
Wire Connections........................................................................................................................... ........................................................................11
AC ......................................................................................................................................................................................................................11
DC ......................................................................................................................................................................................................................12
Torque Requirements ................................................................................................................................................................................12
Battery Wiring Examples ....................................................................................................................................................................................13
AC Wiring Notes ......................................................................................................................................................................................................21
Low Voltage Wiring................................................................................................................................................................................................22
Inverter and On/Off................................................................................................................................................. ...................................22
Auxiliary Output (AUX+ / AUX-)......................................................................................................................... .................................23
XCT+ / XCT-................................................................................................................................................................. ....................................23
RTS, MATE/HUB Wiring................................................................................................................................................... .....................................24
Stacked FX Systems.......................................................................................................................................................... .....................................25
Installation Types:
Single FX System.................................................................................................................................................... ......................................26
Parallel Dual FX System ............................................................................................................................................................................27
Parallel Quad FX System ..........................................................................................................................................................................28
3-Phase System............................................................................................................................................. ................................................30
Generator Auto Start............................................................................................................................................ ................................................33
Multiple AC Sources............................................................................................................................................ ..................................................34
Installation Check List..................................................................................................................................... .....................................................35
Specifications ............................................................................................................................................................................................................36
Voltage, Power, and Frequency Ranges ...................................................................................................................................................41
Current Ranges ........................................................................................................................................................................................................42
Recommended DC Breaker and Cable Sizes ........................................................................................................................................43
Maintenance..............................................................................................................................................................................................................43
FX Default Values ....................................................................................................................................................................................................45
Comparative Wire Sizes............................................................................................................................................................ ...........................48
Warranty............................................................................................................................................................... ........................................................49
Product Registration..................................................................................................................................... ........................................................53
The International Series GTFX and GVFX Grid-Interactive Inverter/Charger
The International Series GTFX and GVFX Inverter/Chargers (also referred to as the FX series) offer
a complete power conversion system — DC to AC, battery charging, and an AC transfer relay —
which provide complete grid-interactive service. They can also be used in a stand-alone or back-up
application. These systems are designed for indoor or enclosed locations.
OutBack Power Systems does everything possible to assure the components you purchase will
function properly and safely when installed as instructed according to local and national electrical
codes. Please read all of the following instructions and the instructions that come with any other
OutBack components that make up your power system. Further instructions on individual FX set-ups
as well as systems assemblies are included with the FLEXware manuals.
The International Series GTFX and GVFX inverters produce an output voltage of 230 Vac per inverter.
Note: This product is not CE compliant for grid-interactive operations.
The International Series GTFX and GVFX Grid-Interactive Inverter/Charger Installation Manual covers the following
information:
•� Safety�
•� FX�parts,�standard�and�optional
•��Initial�inspection�of�the�component
•� Preparing�the�mounting�surface
•� Fastening�the�FX�to�the�mounting�surface
•� General�electrical�information
International Series Grid-Interactive Inverter/Charger Models
Sealed Units (designed for harsher environments, but still require enclosed protection)
• GTFX2012E (12 Vdc/2000 VA)
• GTFX2024E (24 Vdc/2000 VA)
•���GTFX2348ET�(48�Vdc/2300�VA)
Vented Units (designed for protected environments)
•���GVFX2612E�(12�Vdc/2600�VA)
•���GVFX3024E�(24�Vdc/3000�VA)
•���GVFX3048E�(48�Vdc/3000�VA)
Each model FX has a single phase output marked with this symbol:
Each inverter puts out a sine wave waveform marked with this symbol:
Parts Included
•���One�International�Series�GTFX�or�GVFX�Inverter/Charger
•���One�“WARNING�ELECTRICAL�SHOCK”�sticker�to�place�on�the�exterior�of�the�FX
•���One�packet�of�silicone�grease�to�protect�CAT�5�cable�connections
•���One�installation�manual
•���One�programming�manual
•���One�Turbo�Kit�(sealed�units)
•���One�DC�Wiring�Cover�or�DCC�(vented�units)
REA D FIR ST!
SAVE THESE INSTRUCTIONS
Read all instructions and cautionary markings on the FX, the batteries and all appropriate sections of
this installation and user manual as well as other component manuals before using the system.
Be cautious around electricity, electrical components, and batteries. Shocks, burns, injury, and even
death can occur if an installer comes in contact with electricity.
Install all components and wiring according to national and local electrical and building codes. This
includes:
•� Submitting�a�plan�to�the�local�building�department
•� Passing�inspection
•� Requiring�a�licensed�electrician�to�do�the�work�when�mandated
OutBack Power Systems cannot be responsible for system failure, damages, or injury resulting from
improper installation of their products.
Use only the recommended DC and AC wire sizes or greater. Be sure all wires are in good condition.
Install the FX in a dry location, preferably indoors.
•� Install�the�FX�in�a�shaded�area�out�of�direct
sunlight for best operation.
•� For�installations�where�the�FX�may�be�exposed�to�water�spray,�a�sealed�GTFX�must�be�used�and�
mounted either with the base down (shelf mounting) or with the AC wiring compartment facing
down (wall mounting).
•� If�mounted�with�the�base�down,�water�cannot�be�allowed�to�accumulate�around�the�FX’s�base.��
There is a drainage system on the base of the FX to dispel condensation. If submerged, water can
enter this drain and cause failure.
•�� The�Vented�FX�(GVFX)�must�be�installed�in�a�weather-proof�enclosure�or�enclosed�area.�
It is not designed for exposure to water or excessive wind-blown dust and debris.
INITIAL INSPECTION
Your FX is stoutly packaged for secure shipping. Please inspect the packaging and component for
damage prior to installation.
READ FIRST!
IMPORTANT SAFETY INSTRUCTIONS
at the top of the enclosure. Vent the battery compartment from the highest point to the outside. A
sloped lid can also be used to direct the flow of hydrogen to the vent opening.
CAUTION
To reduce risk of injury, charge only deep-cycle lead acid, lead antimony, lead calcium, gel cell or
absorbed glass mat type rechargeable batteries. Other types of batteries may burst, causing personal
injury and damage. Never charge a frozen battery.
PERSONAL PRECAUTIONS
•� Someone�should�be�within�range�of�your�voice�to�come�to�your�aid�if�needed.
•� Keep�plenty�of�fresh�water�and�soap�nearby�in�case�battery�acid�contacts�skin,�clothing,�or�eyes.
•� Wear�complete�eye�protection.��Avoid�touching�eyes�while�working�near�batteries.��Wash�your�hands�
with soap and warm water when done.
•� If�battery�acid�contacts�skin�or�clothing,�wash�immediately�with�soap�and�water.��If�acid�enters�an�
eye, flood the eye with cool running water at once for at least 15 minutes and get medical attention
immediately following.
•� Baking�soda�neutralizes�lead�acid�battery�electrolyte.��Keep�a�supply�on�hand�in�the�area�of�the�
batteries.
•� NEVER�smoke�or�allow�a�spark�or�flame�in�vicinity�of�a�battery�or�generator.
•� Be�extra�cautious�to�reduce�the�risk�of�dropping�a�metal�tool�onto�batteries.��It�could�short-circuit�the�
batteries or other electrical parts which can result in fire or explosion.
•� Remove�personal�metal�items�such�as�rings,�bracelets,�necklaces,�and�watches�when�working�with�
a battery or other electrical current. A battery can produce a short circuit current high enough to
weld a ring or the like to metal, causing severe burns.
WARNING: EXPLOSION HAZARD. WORKING NEAR LEAD ACID BATTERIES CAN BE
DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION.
DC WIRING ORIGINATION
Unit is equipped with DC brass battery terminals with 8M x 1.00 stainless steel threaded studs.
Red terminal=battery positive
Battery terminal covers
Black terminal = battery negative
SYSTEM PROTECTION
Electrical systems are designed to protect you, the wires, the components, and the devices served by
the system.
Each FX must be part of a permanently grounded
electrical system (see page 8). Grounding protects
people and equipment from electrical shock.
Grounding must be done according to local and
national electrical codes.
Circuit breakers — rated at 100% duty cycle —
protect wiring by limiting the amount of current
entering a system. All wired electrical systems
require circuit breakers or fuses for protection.
OutBack offers both breakers and fuses for over-
current protection. If they are provided by other
vendors, they must be properly rated.
AC WIRING ORIGINATION
Lexan cover protects AC Wiring
Compartment Board
AC WIRING COMPARTMENT BOARD
•��AC HOT OUT supplies power to the loads.
•��AC NEUTRAL OUT acts as neutral leg for loads
supplied by the FX.
•��CHASSIS GROUND connections are common
and act as grounds for both the incoming and
outgoing AC circuits.
•��AC NEUTRAL IN acts as the neutral leg for AC
power supplied by either the grid or a generator
to the FX.
•��AC HOT IN connects incoming AC from the grid
or a generator to the FX. This AC is used to run
loads and recharge batteries.
Note: 13.3 mm2 (6 AWG) is the largest wire
size the AC Wiring Compartment Board can
accommodate.
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AC Terminal Block--secures AC
connections to the FX using set screws
AC Wiring Board
LOW VOLTAGE TERMINALS
Control Wiring
Terminal Block
Note: Keep Control
Wiring Terminal Block
screws tight and the
block itself secured tightly
to AC Board. Otherwise,
the FX can malfunction.
The Terminal Block can be
unplugged for easier wire
installation and removal/
reinstallation of the FX.
AUX OUTPUT
(AUX+/AUX-): 12 Vdc
at 0.7 amps (8.4 watts)
maximum is available at
these terminals; the AUX’s
default is to drive cooling
fans or the Turbo Fan.
XCT+/XCT- are non-
operational terminals. Do
not connect anything to
them.
INVERTER ON/OFF:
allows for manual
switch to control the
FX (default operation
is�“ON”);�controlled�
by the MATE when
the installed jumper
connecting these
terminals is present.
Jumper
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AC AND DC GROUNDING REQUIREMENTS
•� Connect�only�to�a�grounded,�permanent�wiring�system.�Ensure�there�is�only�one�neutral-ground�
connection in the system at any time. Some codes require this connection be made at the main
panel only.
•� Some�generators�have�their�own�neutral-ground�connection.�If�a�generator�is�used,�its�neutral-
ground connection will need to be disengaged for proper system operation.
•� For�all�installations,�the�negative�battery�conductor�should�be�bonded�to�the�grounding�system�at�
one (and only one) point in the system.
•� OutBack�products�are�not�designed�for�use�in�a�positive�grounded�system.��Please�contact�OutBack�
Technical Support for further information.
the equipment ground on each is marked with this symbol:
Box lug for grounding the FX chassis
FX PARTS AND ACCESSORIES
BATTERY TERMINAL COVERS
•� The�caps�are�made�of�stiff�plastic�with�a�snap-on�
design; remove them carefully using a flat-blade
screwdriver inserted into the slots on the sides of
each cover.
•� DC�conduit�may�be�required�for�exposed�
installations.
•� The�DCA�cover�option�(see�below)�allows�conduit�
connection.
•�� Always�keep�the�battery�terminal�covers�installed.
AC CONDUIT PLATE
•��AC�conduit�connects�to�the�AC�Conduit�
Plate for installations which do not
utilize an optional FW-ACA.
DCA (DC CONDUIT ADAPTER)
•��Allows�the�connection�of�two-inch�TSC�(Trade�Size�
Conduit) to the FX
•��Connects�to�OutBack’s�FLEXware�enclosures
DCC (DC COMPARTMENT COVER)
•� Covers�the�DC�terminal�area�and�provides�space�
to mount other components such as a DC current
shunt
•� Can�be�used�with�or��without�the�DCA
•��This�is�an�optional�accessory.
FW-ACA (AC CONDUIT ADAPTER)
•� Extends�the�AC�wiring�compartment�
•��Connects�to�OutBack’s�FLEXware�enclosures
•� Protects�and�secures�flexible�cable�with�strain�relief
•� Houses�the�FLEXware�Surge�Protector
•��Knockouts�are�intended�for�cables/strain�relief
•��This�is�an�optional�accessory.
TURBO FAN COVER
•� Included in place of a DCC on sealed FXs
supporting its weight. It is easier for two people to install the FX due to its weight.
•��OutBack�FX�inverters�can�be�mounted�in�any�position,�but�they�perform�better�in�locations�offering�
plenty of air circulation.
•��Note: If using an OutBack FLEXware Mounting Plate, avoid large air gaps behind the plate which can
result in louder mechanical noise during inverting/charging under heavy loads.
•��Due�to�the�variance�in�other�mounting�methods,�OutBack�only�endorses�the�use�of�FLEXware�or�
previous versions of its mounting plate for installing the FX and associated system components
using M6 X 20mm machine screws (stainless steel for FLEXware and self-tapping for older mounting
plates), one per corner. Follow the instruction manual that comes with each mounting system.
•��If�mounting�the�FX�on�other�surfaces�such�as�plywood,�wall�studs,�or�masonry,�use�appropriate�
fasteners to support approximately its weight. OutBack cannot be responsible for damage to the FX
if it is attached with inadequate fasteners.
•��Install�and�secure�each�FX�before�attaching�any�wiring.�
•�Insert�appropriate�fasteners�at�all�four�corners�of�the�FX�for�a�secure�installation.
• Weight varies from 27.7 - 28.4 kg (61.0 - 62.2 lbs) depending on the model
20.955�cm�(8.25””)
32.03�cm�(13”)
41.275�cm�(16.25”)
Follow these steps to wire the FX to your system:
1. Shut all AC breakers off or remove any fuses before connecting any wiring.
2. Shut off all DC breakers, including the PV breakers.
3. With all power off, run lengths of 10.0 mm2 (8 AWG) or larger wire between the AC Wiring
Compartment Board AC OUT terminals and sufficient overcurrent protection via an AC circuit
breaker. This breaker should be sized to protect the wire you are using, but should not exceed the
maximum AC input current of the FX model used in the system (see FX product specifications,
beginning on page 36). The breaker should be installed inside of a metal chassis such as OutBack’s
FLEXware series or an existing panel.
4. With the over current protection connected, run lengths of 10.0 mm2 (8 AWG) wire between the
AC Wiring Compartment Board AC IN terminals and the AC input breaker. The breaker should be
installed inside of a metal chassis such as OutBack’s FLEXware series or an existing panel. The AC
input hot conductor must be supplied through an AC branch-rated circuit breaker from your main
electrical panel or source. This breaker should be sized to protect the wire you are using, but should
not exceed the maximum AC input current of the FX model used in the system (see FX product
specifications, beginning on page 36).
WIRE CONNECTIONS
Note: A system’s individual voltage requirements (230 VAC single phase or 3-phase), as well as how
each FX is to function, all determine how the inverters are wired. Each FX must be wired to a specific
leg�or�phase�of�the�system.��Each�FX�must�be�programmed�or�“stacked”�according�to�this�phase.��Please�
see the STACKED FX SYSTEMS section, beginning on page 25, and the International Series GTFX and
GVFX Grid-Interactive Inverter/Charger Programming Manual, before connecting any wires to or from the
FX inverter.
lug to connect battery cables to DC terminals. Soldered cable lugs are also acceptable.
•� Use�recommended�cable�sizes�(see�page�42)�to�reduce�losses�and�ensure�high�performance�of�FX�
(smaller cables can reduce performance and possibly damage the unit).
•� Keep�cables�together�(e.g.,�using�a�tie-wrap)�as�much�as�possible.
•� Ensure�cables�pass�through�the�same�knockout�and�conduit�fittings.��This�helps�to�cancel�the�effects�
of self-induction in the cables.
TORQUE REQUIREMENTS
CONNECTION
TORQUE
AC and PV breakers
to 2.48 Nm/22 inch-lbs
DC shunt
to 20.4 Nm/15 foot-lbs
DC battery connections
to 13.6 Nm/10 foot-lbs
FX’s DC terminals
to 3.38 Nm/5 foot-lbs
FX’s AC terminals
to 3.38 Nm/30 inch-lbs
Table 1 Torque Values for Installation
BATTERY WIRING EXAMPLES
•� Never�install�extra�washers�between�the�terminal�
mounting surface and the battery cable lug—
the connection must be direct and secure.
•� Always�install�breakers�or�fuses�within�the�
positive battery cable.
•� Torque�67.4�mm2 (2/0 AWG), 107 mm2 (4/0 AWG),
or larger code-approved cables rated 75°C or
higher to 6.77 Nm (60 inch-pounds)
In renewable energy systems, batteries are connected to each other in one of three ways:
�
•�Series�(voltage�increases,�amperage�stays�the�same�as�a�single�battery)
�
•�Parallel�(voltage�stays�the�same�as�a�single�battery,�amperage�increases)
�
•�Series/Parallel�(both�voltage�and�amperage�increase)
Voltage remains at 12 Vdc 200 Ah + 200 Ah + 200 Ah + 200 Ah=800 Ah
12 Vdc
200 Amp-hours
12 V + 12 V + 12 V + 12 V = 48 Vdc Amp-hours remain at 200
Two strings of batteries in series are connected in parallel. The voltage increases to 48 Vdc and
the amp-hours increase to 400.
SERIES
PARALLEL
SERIES/PARALLEL
Battery Cable Lug
Lock Washer
Flat Washer
Nut
Insulator
Stud
-
-
-
-
12 Vdc
200 Amp-hours
-
-
-
-
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc
200 Amp-hours
12 Vdc INVERTER/CHARGER
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
SERIES/12 Vdc SYSTEM
12 Vdc INVERTER/CHARGER
SERIES/PARALLEL/12 Vdc SYSTEM
SERIES STRING 1 CONNECTS TO
INVERTER/CHARGER’S POSITIVE
TERMINAL
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
SERIES STRING 2
SERIES STRING 1
-
6Vdc
200 Amp-Hours
-
-
6Vdc
200 Amp-Hours
-
6Vdc
200 Amp-Hours
-
6Vdc
200 Amp-Hours
-
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
-
-
6 Vdc Battery Wiring Examples
24 Vdc INVERTER/CHARGER
-
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
-
-
-
-
SERIES/24 Vdc SYSTEM
24 Vdc INVERTER/CHARGER
-
-
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
-
-
-
-
-
-
-
SERIES STRING 1
SERIES STRING 2
SERIES STRING 2 CONNECTS
TO INVERTER/CHARGER’S
NEGATIVE TERMINAL
SERIES STRING 1 CONNECTS TO
INVERTER/CHARGER’S POSITIVE
TERMINAL
SERIES/PARALLEL/24 Vdc SYSTEM
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
48 Vdc INVERTER/CHARGER
-
-
DC DISCONNECT
(FUSE OR CIRCUIT BREAKER)
-
-
-
-
-
-
-
SERIES/48 Vdc SYSTEM
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
6Vdc
200 Amp-Hours
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
-
24 Vdc INVERTER/CHARGER
SERIES/24 Vdc SYSTEM
PARALLEL/12 Vdc SYSTEM
DC DISCONNECT (FUSE OR
CIRCUIT BREAKER)
-
12 Vdc INVERTER/CHARGER
-
-
-
12 Vdc
200 Amp-Hours
-
-
12 Vdc
200 Amp-Hours
12 Vdc Battery Wiring Examples
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
48 Vdc INVERTER/CHARGER
-
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
-
-
-
-
SERIES/48 Vdc SYSTEM
-
-
-
-
SERIES STRING 1 CONNECTS TO
INVERTER/CHARGER’S POSITIVE
TERMINAL
24 Vdc INVERTER/CHARGER
DC DISCONNECT (FUSE OR
CIRCUIT BREAKER)
SERIES STRING 2
SERIES/PARALLEL/24 Vdc SYSTEM
SERIES STRING 1
-
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
48 Vdc INVERTER/CHARGER
DC DISCONNECT (FUSE OR CIRCUIT
BREAKER)
-
-
-
-
-
-
-
SERIES STRING 1
SERIES STRING 2
SERIES STRING 2 CONNECTS
TO INVERTER/CHARGER’S
NEGATIVE TERMINAL
SERIES STRING 1 CONNECTS TO
INVERTER/CHARGER’S POSITIVE
TERMINAL
SERIES/PARALLEL/48 Vdc SYSTEM
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
12 Vdc
200 Amp-Hours
AC WIRING NOTES
AC HOT OUT
•� AC�hot�output�conductor�(brown)�wire�
gauge must be sized to the breakers and
loads.
AC NEUTRAL OUT/AC NEUTRAL IN
•��Both�neutral�terminals�are�common�with�
each other within the FX.
•��Only�one�neutral�needs�to�connect�at�the�
terminal if a separate common neutral bus
bar is installed.
CHASSIS GROUND
•� Both�CHASSIS�GROUND�terminals�are�
common within the FX.
•��The�AC�input�and�AC�output�ground�
wires can connect to these terminals, or
one ground wire can be connected if a
common ground bus bar is installed.
AC HOT IN
•� The�AC�hot�input�conductor�(brown)�must�
be supplied through an appropriately-
sized AC branch rated circuit breaker.
•� 10.0�mm2 (8 AWG) or larger wire is
recommended to accommodate the FX’s
AC transfer relay.
13.3 mm2 (6 AWG) is the largest size of wire
that can be used with the input or output
terminals.
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A switch can be wired to the INVERTER
and ON/OFF terminals to manually
control the FX
XCT+/XCT- are not operational
12 Vdc at 0.7 amps (8.4 watts) is available
at the AUX+/AUX- terminals
This six-position terminal block can be
unplugged to make wiring easier and to
simplify the removal and reinstallation of an FX.
It must be securely and completely plugged
in for proper FX functioning. Otherwise,
operational errors can occur.
INVERTER and ON/OFF
•� You�can�remove�the�pre-installed�jumper�and�connect�the�ON/OFF�terminals�with�a�switch.��This�allows�manual�
control of the FX.
•� When�a�jumper�or�connection�is�installed�in�either�of�these�locations,�the�inverter�will�be�ON.
•� When�a�switch�is�installed,�the�inverter�is�ON�when�the�switch�is�closed�and�OFF�when�the�switch�is�open.�
•���Do�not�remove�the�jumper�when�a�system�is�ordered�with�a�MATE.��The�MATE�handles�all�FX�ON/OFF�functions.�
Control Wiring Terminal Block,
side view
INVERTER ON/OFF
Jumper
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Control Wiring Terminal Block
Prior to installing an ON/OFF switch, if the FX’s AC output is off, check that the jumper is
present and well-connected before installing a switch. You want to confirm the system is
in good working order.
Should you decide to install an OutBack MATE at a later date, bear in mind the installed
switch overrides the control provided by the MATE if the switch is set to OFF. If the switch
is set to ON, the MATE will function normally and control the inverter(s).
AUXILIARY OUTPUT ( AUX + / AUX - )
The Auxiliary output system uses the AUX + and AUX – terminals. It is programmed through the MATE
to do a variety of tasks:
•� The�default�use�for�these�terminals�drives�the�OutBack�FX�Turbo�Kit�or�DC12-FAN�accessory�for��
external cooling.
Note: These terminals should not be connected to any type of DC load greater than 0.7 amps.
•� The�FX�includes�internal�electronic�over-current�protection�for�the�AUX�12�Vdc�output�circuit�which�
auto resets if it is short-circuited. No additional fuses are required.
•� For�automatic�or�advanced�generator�start�functions,�the�Auxiliary�Output�can�drive�a�12�Vdc��
automotive relay for the two-wire starting circuitry of a generator. OutBack recommends a good
quality gold-plated relay.
Note:
(1) The FLEXnet DC comes with an internal relay for this use.
(2) OutBack Power Systems does not support three-wire start generators; however, a three-wire to
two-wire conversion kit is available from an electronic control manufacturer such as Atkinson
Electronics (www.atkinsonelectronics.com)
(3) Either the MATE or the FLEXnet DC can be programmed for Auto-Gen Start (please refer to
component manuals for more information).
XCT + / XCT -
These terminals are not operational at this time.
•� acin freq too high: AC source is above 56 Hz (upper limit) and will be dropped if frequency gets much higher
•� acin freq too low: AC source is under 44 Hz (lower limit) and will be dropped if frequency gets much lower
•� acin voltage too high: AC source’s voltage is over 270 VAC (default limit) and risks loss of FX connection
•� acin voltage too low: AC source’s voltage is under 207 VAC (default limit) and risks loss of FX connection
•� acin input current exceeds max: AC loads are drawing more current than the rating of the FX allows
•� temperature sensor fault: an internal FX temperature sensor is malfunctioning
•� internal comm. error detected: there is a communication problem between the MATE and the FX
•� internal fan failure detected: the FX’s internal cooling fan is not operating properly
•� airtemp: displays a numeric value representing the air temperature around the FX*
•� fettemp: displays a numeric value representing the temperature of the FETs (Field Effect Transistors)*
•� captemp: displays a numeric value representing the temperature of the ripple capacitors*
*These values are used for troubleshooting purposes. The higher the numerical value, the cooler the temperature.
RTS, MATE/HUB WIRING
*When a HUB is used, plug the RTS into the Master
FX, which should be connected to the HUB’s Port
01. The RTS cable is folded and routed under the
AC Wiring Compartment’s Lexan cover, fitting into a
small indentation in the aluminum casting between
the battery terminals. ONLY USE THE OUTBACK RTS;
OTHER BRANDS YIELD INCORRECT READINGS.
**If the system has multiple FX inverters and/or
OutBack Charge Controllers, a HUB is required.
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Status Lights
Battery Lights
GREEN
YELLOW
RED
RJ-11 modular jack connects the RTS, the
external battery temperature sensor.*
RJ-45 jack connects MATE or HUB to FX using
CAT5 cable.**
LED Color
LED Action
LED indicates
GREEN
GREEN
Inverter ON
Flashing GREEN
Search mode or
Slave power
Off
Inverter OFF
YELLOW
Solid YELLOW
AC source is
connected
Flashing
YELLOW
AC input live,
waiting to con-
nect to FX
Off
No AC input
present
RED
Solid RED
Critical error,
contact OutBack
Power Systems
Flashing RED
Warning, a non-
critical error has
occurred
LED Color
12 Vdc
24 Vdc
48 Vdc
GREEN
(FULL)
12.5 or higher
25.0 or higher
50.0 or higher
YELLOW
(OK)
11.5 to 12.5
23.0 to 25.0
46.0-49.6
RED
(LOW)
11.5 or lower
23.0 or lower
46.0 or lower
STACKED FX SYSTEMS
The�FX�inverter�can�be�used�singly,�or�in�a�“stacked”�system.��Stacking�refers�to�interfacing�multiple�
inverters with the OutBack HUB networking accessory. Stacked inverters coordinate their outputs and
can produce far more power than a single inverter. Wattage can be combined onto a single-phase
bus, or onto a three-phase system.
PARALLEL STACKING
•�� FX inverters can be stacked in parallel. This will provide the wattage of multiple units on the same
230 Vac bus.
•�� Up to ten FX inverters can be paralleled. Systems larger than four inverters require the OutBack
HUB10 accessory.
•���This�book�gives�examples�of�“parallel�dual”�and�“parallel�quad”�installations,�with�two�and�four�units�
respectively. These systems require the use of the OutBack HUB4. The HUB10 can be used if other
devices need to be networked along with the inverters.
THREE-PHASE STACKING
•�� Three FX inverters can be stacked to supply three-phase power. This will provide the wattage of
three units on a 230/400 Vac bus.
•�� Parallel stacking requires the use of the OutBack HUB4. The HUB10 can be used if other devices
need to be networked along with the inverters.
SINGLE FX SYSTEM
•� All�FX�AC�wiring�must�be�sized�to�handle�30�amps�AC�or�more.
•� A�30-amp�input�breaker�must�be�used�for�all�FX�models.
•� A�single�FX�can�continuously�power�2.0�kW�to�3.0�kW�of�loads�depending�on�which�model�is�used.�
GROUND TBB
MECHANICAL
INTERLOCK
INVERTER/CHARGER
AC HOT IN
AC HOT OUT
HUB/MATE
30 AMP
BYPASS
BREAKER
30 AMP
OUTPUT
BREAKER
AC NEUTRAL OUT
CHASSIS GROUND
DISPLAY
30 AMP
INPUT
BREAKER
BROWN
BROWN
BROWN
BROWN
BROWN
BLUE
GREEN
NOTE:
1. All cables are to be
8AWG THHN or larger.
AC SOURCE
AC LOADS
BLUE
BLUE
AC NEUTRAL IN
BLUE
BROWN
BROWN
GREEN
GREEN
PARALLEL DUAL FX SYSTEM
•�� All AC wiring from the AC source and to the AC loads must collectively handle 60 amps AC or more.
•���All�other�AC�wiring�capacity�must�equal�30�amps�AC.
•���A�paralleled�dual�FX�system�can�continuously�power�4-6�kW�of�loads�depending�on�which�model�is�
used.
Note: Program the lowest-installed FX as Master (1-2ph MASteR) and the second FX as an out-
Back L1 Slave (oB SLAVe L1). the Master FX must be plugged into Port 1 of the HUB.
PARALLEL QUAD FX SYSTEM
•� All�AC�wiring�from�the�AC�source�and�to�the�AC�loads�must�collectively�handle�100�amps�AC�or�more.��
•� All�other�AC�wiring�must�handle�a�capacity�of�30�amps�AC.�
•� This�system�can�continuously�power�8-12�kW�of�loads�depending�on�which�model�is�used.�
•� Connecting�more�load�than�the�continuous�rating�of�the�FX�may�cause�breakers�to�trip�or�the�FX�to�
shut off its AC output.
THREE-PHASE FX SYSTEM
•���This�system�produces�230�Vac�per�phase�and�400 Vac from phase to phase.
•���All�FX�AC�wiring�must�be�sized�to�handle�30 amps AC or more.
•���This�system�can�power�continuously�up�to�9 kW of loads depending on which model is used.
•���Connecting�more�power�than�the�continuous�rating�of�the�FX�may�cause�breakers�to�trip�or�the�FX�to�shut�off�its�
AC output.
•���The�jumper�in�the�HUB�must�be�left�in�the�standard�position�(usually�called�the�“series/parallel”�position)�for�
three-phase configuration with International Series grid-tied models. (This instruction is specific for these FX
models, and may conflict with the HUB Installation and User Guide.)
Note: Program the bottom FX as Master and the two upper FXs as 3-phase Slaves (3p Classic
B and 3p Classic C). Keep the phases in order: phase one is connected to the FX programmed
Master; phase two is connected to 3p Classic B; and phase three to 3p Classic C).
GENERATOR AUTO START
The following schematic shows how to hook up a relay that interfaces with the two-wire start
generator. Three-wire start generators require an adapter like the Atkinson GSCM available at
www.atkinsonelectronics.com.
Most 12-volt relays will work for generator starting.
Select one between 2- and 30-amp contacts.
12V RELAY
COIL
NO
NC
COM
INVERTER
ON/OFF
AUX +
AUX -
XCT -
XCT +
TWO WIRE START
GENERATOR
HOOK UP
GENERATOR
MULTIPLE AC SOURCES WITH THE FX INVERTER
When a system has the option of using either a generator or the utility grid as their AC input:
•� Both�the�AC�“Hot”�and�AC�“Neutral”�lines�must�be�connected�to�the�appropriate�source.�
•� A�connection�can�be�made�using�a�single-pole,�double-throw�switch�(available�from�electrical�
component suppliers) which has one connection each for AC hot wire.
•���This�switch�must�be�rated�to�handle�the�system’s�maximum�AC�voltage�and�AC�current.���
•���The�switch�must�isolate�the�two�input�sources�from�each�other.��When�the�switch�is�thrown,�the�AC�
connection to one line must be broken before contacting the other connection. (A common term
for�this�type�of�switch�is�“break-before-make”.��
•���The�neutral�lines�are�common�throughout�the�system.��The�same�applies�to�the�ground�wires.
•���The�electrical�system�should�have�neutral�and�ground�bonded�together�at�a�single�point.��This�
is shown in the lower right corner of the drawing for convenience, but the bonding is usually
performed in the main electrical panel.
•���If�any�other�neutral-ground�bonds�are�present�in�the�system,�particularly�in�the�generator,�they�must�
be removed.
GRID
GEN
H N G
H N G
FX Inverter
H
N
G
H
N
G
Single-Pole
Double-Throw
Switch
L
O
A
D
S
INSTALLATION CHECK LIST
ITEM
YES NO
All manuals read and reviewed?
FX
OutBack Charge Controller
MATE
HUB
System mounted with the recommended number and sized fasteners?
System installed according to local codes?
System inspected?
System permanently grounded?
Did the installer use OutBack recommended wire type and gauge adjusted for
temperature ratings and length?
All AC wiring rated for 75 °C or higher?
Battery cables rated 75 °C or higher?
10.0 mm2 (8 AWG) wire or larger used for FX AC Hot In and AC Hot Out?
FX connected with correctly-sized branch-circuit overcurrent protection?
All cables torqued to OutBack specifications?
AC and PV breakers to 2.48 Nm/22 inch-lbs?
All DC connections to 13.55 Nm/10 foot-lbs?
FX AC terminals to 3.38 Nm/30 inch-lbs?
FX battery breaker to 5.08 Nm/45 inch-lbs?
All terminal block screws torqued to 3.38 Nm/2.5 foot-lbs?
Nominal DC Input Voltage Range
24 Vdc
Output AC Voltage / Frequency
230 Vac / 50 Hz
Continuous Power Rating at 25 °C Ambient
2000 VA
Continuous AC RMS Output at 25 °C
8.7 amps AC
Idle Power - Full AC Output
≈ 20 watts DC
Idle Power - Search Mode
6 watts DC
Typical Efficiency
92%
Total Harmonic Distortion - Typical
2%
Output Voltage Regulation
± 2%
Maximum Output Current – Peak (1 mSec)
35 amps AC
Maximum Output Current - RMS (100 mSec)
25 amps AC
AC Overload Capability - Surge
5750 VA
AC Overload Capability - 5 Second
4800 VA
AC Overload Capability - 30 Minutes
3100 VA
AC Input Current Maximum
30 amps AC
AC Input Voltage Range
140 to 280 Vac
AC Input Frequency Range
45.0 to 55.0 Hz
DC Input Range
21.0 to 34.0 Vdc
DC Input Current – Rated Power
100 amps DC
Continuous Battery Charger Output
50 amps DC
Nominal DC Input Voltage Range
12 Vdc
Output AC Voltage / Frequency
230 Vac / 50 Hz
Continuous Power Rating at 25 °C Ambient
2000 VA
Continuous AC RMS Output at 25 °C
8.7 amps AC
Idle Power - Full AC Output
≈ 20 watts DC
Idle Power - Search Mode
6 watts DC
Typical Efficiency
90%
Total Harmonic Distortion - Typical
2%
Output Voltage Regulation
± 2%
Maximum Output Current – Peak (1 mSec)
28 amps AC
Maximum Output Current - RMS (100 mSec)
20 amps AC
AC Overload Capability - Surge
4600 VA
AC Overload Capability - 5 Second
4000 VA
AC Overload Capability - 30 Minutes
2500 VA
AC Input Current Maximum
30 Amps AC
AC Input Voltage Range
140 to 280 Vac
AC Input Frequency Range
45.0 to 55.0 Hz
DC Input Range
10.5 to 17.0 Vdc
DC Input Current – Rated Power
200 amps DC
Continuous Battery Charger Output
100 amps DC
SPECIFICATIONS
GTFX2012E
GTFX2024E
Nominal DC Input Voltage Range
48 Vdc
Output AC Voltage / Frequency
230 Vac / 50 Hz
Continuous Power Rating at 25 °C Ambient
2300 VA
Continuous AC RMS Output at 25 °C
10.0 amps AC
Idle Power - Full AC Output
≈ 23 watts DC
Idle Power - Search Mode
6 watts DC
Typical Efficiency
92%
Total Harmonic Distortion - Typical
2%
Output Voltage Regulation
± 2%
Maximum Output Current – Peak (1 mSec)
35 amps AC
Maximum Output Current - RMS (100 mSec)
25 amps AC
AC Overload Capability - Surge
5750 VA
AC Overload Capability - 5 Second
4800 VA
AC Overload Capability - 30 Minutes
3100 VA
AC Input Current Maximum
30 Amps AC
AC Input Voltage Range
140 to 280 Vac
AC Input Frequency Range
45.0 to 55.0 Hz
DC Input Range
42.0 to 68.0 Vdc
DC Input Current – Rated Power
57.5 amps DC
Continuous Battery Charger Output
30 amps DC
GTFX2348ET
Nominal DC Input Voltage Range
24 Vdc
Output AC Voltage / Frequency
230 Vac / 50 Hz
Continuous Power Rating at 25 °C Ambient
3000 VA
Continuous AC RMS Output at 25 °C
13.0 amps AC
Idle Power - Full AC Output
≈ 20 watts DC
Idle Power - Search Mode
6 watts DC
Typical Efficiency
92%
Total Harmonic Distortion - Typical
2%
Output Voltage Regulation
± 2%
Maximum Output Current - Peak (1 mSec)
35 amps AC
Maximum Output Current - RMS (100 mSec)
25 amps AC
AC Overload Capability - Surge
5750 VA
AC Overload Capability - 5 Second
4800 VA
AC Overload Capability - 30 Minutes
3300 VA
AC Input Current Maximum
30 amps AC
AC Input Voltage Range
140 to 280 Vac
AC Input Frequency Range
45.0 to 55.0 Hz
DC Input Range
21.0 to 34.0 Vdc
DC Input Current – Rated Power
150 amps DC
Continuous Battery Charger Output
80 amps DC
GVFX3024E
Nominal DC Input Voltage Range
12 Vdc
Output AC Voltage / Frequency
230 Vac / 50 Hz
Continuous Power Rating at 25 °C Ambient
2600 VA
Continuous AC RMS Output at 25 °C
11.3 amps AC
Idle Power - Full AC Output
≈ 20 watts DC
Idle Power - Search Mode
6 watts DC
Typical Efficiency
90%
Total Harmonic Distortion - Typical
2%
Output Voltage Regulation
± 2%
Maximum Output Current - Peak (1 mSec)
28 amps AC
Maximum Output Current - RMS (100 mSec)
20 amps AC
AC Overload Capability - Surge
4600 VA
AC Overload Capability - 5 Second
4000 VA
AC Overload Capability - 30 Minutes
3100 VA
AC Input Current Maximum
30 amps AC
AC Input Voltage Range
140 to 280 Vac
AC Input Frequency Range
45.0 to 55.0 Hz
DC Input Range
10.5 to 17.0 Vdc
DC Input Current – Rated Power
260 amps DC
Continuous Battery Charger Output
GVFX2612E
Nominal DC Input Voltage Range
48 Vdc
Output AC Voltage / Frequency
230 Vac / 50 Hz
Continuous Power Rating at 25 °C Ambient
3000 VA
Continuous AC RMS Output at 25 °C
13.0 amps AC
Idle Power - Full AC Output
≈ 23 watts DC
Idle Power - Search Mode
6 watts DC
Typical Efficiency
93%
Total Harmonic Distortion - Typical
2%
Output Voltage Regulation
± 2%
Maximum Output Current – Peak (1 mSec)
35 amps AC
Maximum Output Current - RMS (100 mSec)
25 amps AC
AC Overload Capability - Surge
5750 VA
AC Overload Capability - 5 Second
4800 VA
AC Overload Capability - 30 Minutes
3300 VA
AC Input Current Maximum
30 amps AC
AC Input Voltage Range
140 to 280 Vac
AC Input Frequency Range
45.0 to 55.0 Hz
DC Input Range
42.0 to 68.0 Vdc
DC Input Current – Rated Power
75 amps DC
Continuous Battery Charger Output
40 amps DC
GVFX3048E
VOLTAGE, POWER, AND FREQUENCY RANGES
Single Inverter
230 Vac at 50 Hz
Parallel Stacked
230 Vac at 50 Hz on one AC output leg
Three-Phase Stacked
230 Vac at 50 Hz per AC output leg (limit three) / 400 Vac at 50 Hz between AC output legs
SPECIFIED AC OUTPUT VOLTAGE OF INTERNATIONAL GRID-INTERACTIVE SERIES
AC INPUT OPERATING VOLTAGE RANGE
Note: If the AC input source is out of the range noted below, the FX will not connect or stay connected.
(Vac = volts AC)
All International Series Inverter/Chargers
140 – 280 Vac
MAXIMUM CONTINUOUS OUTPUT POWER
An FX Series Inverter/Charger’s model number indicates its maximum continuous output power by
changing the last two digits to zeros. For instance, a GTFX2024ET has a maximum continuous output
power of 2000 VA (volt-amps).
GTFX2012E
2000 VA
GTFX2024E
2000 VA
GTFX2348E
2300 VA
GTFX2612E
2600 VA
GVFX3024E
3000 VA
GVFX3048E
3000 VA
DC RECOMMENDED VOLTAGE RANGE
Note: The last two digits in the model number designate the nominal DC voltage.
Example: GVFX3648E = 48 Vdc. (Vdc = volts DC)
12 Vdc Systems
11 – 16 Vdc
24 Vdc Systems
22 – 32 Vdc
48 Vdc Systems
44 – 64 Vdc
AC INPUT FREQUENCY RANGE
Note: If the AC input source is out of the range noted below, the FX will not connect or stay connected.
All International Series Inverter/Chargers
44 - 56 Hz
AC Max = 6 Aac (Default = 5 Aac)
DC Max = 100 Adc
GTFX2024E
AC Max = 6 Aac (Default = 5 Aac)
DC Max = 50 Adc
GTFX2348E
AC Max = 6 Aac (Default = 5 Aac)
DC Max = 35 Adc
GVFX2612E
AC Max = 6 Aac (Default = 5 Aac)
DC Max = 120 Adc
GVFX3024E
AC Max = 9 Aac (Default = 9 Aac)
DC Max = 80 Adc
GVFX3048E
AC Max = 9 Aac (Default = 9 Aac)
DC Max = 40 Adc
MAXIMUM AND DEFAULT AC INPUT AND DC (bulk stage) OUTPUT VALUES
MAXIMUM CURRENT FOR BATTERY CHARGER
Due to heating, the FX limits AC current drawn to charge the battery. (This setting can be adjusted.)
The battery charger has an efficiency in excess of 80%. Other factors, such as cable loss, might reduce
efficiency.
MAXIMUM AC OUTPUT CURRENT
This is the amount of surge current that the FX will quickly supply for a split second. Depending on the
surge, the FX can be overloaded for a minimum time of 5 seconds to a maximum time of 30 minutes.
All International Series Inverter/Chargers
35 Aac per FX for 1 millisecond
All International Series Inverter/Chargers
30 Aac per FX
MAXIMUM AC INPUT CURRENT
An AC input source will supply power for two separate FX AC circuits: the AC transfer switch and the
battery charger. The AC transfer switch transfers the AC input power to the AC loads. The FX’s battery
charger�will�“back�off”�if�the�total�AC�loads—including�the�charger—exceed�the�AC�input�current�limit.���
(Default�setting�is�28�amps�AC,�or�Aac.)��This�“Input�Limit”�can�be�adjusted�using�the�MATE�to�avoid�
overloading a generator or a circuit breaker.
CURRENT RANGES
Rated DC Input
DC Breaker (OutBack model)
Recommended Cable Size
(maximum one-way length 3 m or 10’)
GTFX2012E
200 Adc
OBDC-250
107 mm2 (4/0 AWG)
GTFX2024E
100 Adc
OBDC-175
67.4 mm2 (2/0 AWG)
GTFX2348E
57.5 Adc
OBDC-100
53.4 mm2 (1/0 AWG)
GVFX2612E
200 Adc
OBDC-250
107 mm2 (4/0 AWG)
GVFX3024E
150 Adc
OBDC-250
107 mm2 (4/0 AWG)
GVFX3048E
75 Adc
OBDC-125
53.4 mm2 (1/0 AWG)
MAINTENANCE
If damaged or malfunctioning, the FX should be repaired by a qualified user, installer, or service center
following OutBack Power Systems’ instructions and guidelines. Please contact your energy dealer for
assistance. Incorrect repairs and/or reassembly risks malfunction, electric shock or fire.
For routine, user-approved maintenance:
•� Disconnect�all�circuit�breakers�and�related�electrical�connections�before�doing�any�cleaning or
adjustments.
•� Solar�modules�may�produce�hazardous�voltages�when�exposed�to�light;�cover�them�with�opaque
material before servicing any connected equipment or service at night.
•� If�a�remote�or�automatic�generator�start�system�is�used,�disable�the�automatic�circuit�and/or
disconnect the generator from its starting battery while servicing. This will prevent accidental
starting or operation.
RECOMMENDED DC BREAKER AND CABLE SIZES
MAXIMUM DC INPUT CURRENT
Note: This is the maximum DC current the FX will draw from the battery when starting very large AC loads.
(Adc = amps DC) It is not used for sizing the DC disconnect or selecting DC cable gauge. It is used to select
the minimum reasonable battery capacity.
12 Vdc FX inverters
600 Adc per FX
24 Vdc FX inverters
300 Adc per FX
48 Vdc FX inverters
150 Adc per FX
RATED DC INPUT CURRENT
Note: This is the maximum continuous DC current that the FX will draw from the batteries when inverting.
GTFX2012E
200 Adc
GTFX2024E
100 Adc
GTFX2348E
57.5 Adc
GTFX2612E
260 Adc
GVFX3024E
150 Adc
GVFX3048E
75 Adc
12 Vdc System
DEFAULT
MINIMUM
MAXIMUM
Charger
Float Voltage
13.6 Vdc
12 Vdc
15 Vdc
Absorb Voltage
14.4 Vdc
13 Vdc
16 Vdc
EQ Voltage
14.6 Vdc
14 Vdc
17 Vdc
ReFloat
12.5 Vdc
12 Vdc
13 Vdc
LBCO
10.5 Vdc
9 Vdc
12 Vdc
LBCI
12.5 Vdc
10 Vdc
14 Vdc
Absorb Time
1.0 hours
0.0 hours
24.0 hours
EQ Time
1.0 hours
0.0 hours
24.0 hours
Float Time
1.0 hours
0.0 hours
24.0 hours
Charger OFF/AUTO/ON
AUTO
N/A
N/A
Sell RE
13 Vdc
10 Vdc
15 Vdc
GenAlert & AUX
GenAlert Off Set Point
14 Vdc
12 Vdc
18 Vdc
GenAlert On Set Point
11 Vdc
10 Vdc
14 Vdc
GenAlert On Delay
4 min
0 min
240 min
GenAlert Off Delay
9 min
0 min
240 min
AUX Output Option
COOL FAN
N/A
N/A
Set AUX Control
AUTO
N/A
N/A
Vent Fan Off Delay
5 min
0 min
30 min
Load Shed Off Set Point
11 Vdc
10 Vdc
14 Vdc
Vent Fan On Set Point
13 Vdc
10 Vdc
16 Vdc
Diversion On Set Point
14.6 Vdc
12 Vdc
16 Vdc
AC Output
Set Vac
230 Vac
210 Vac
250 Vac
AC Transfer
AC1/Grid Transfer Delay
6 AC cycles
0 AC cycles
240 AC cycles
Grid Lower Limit
208 Vac
140 Vac
220 Vac
Grid Upper Limit
252 Vac
250 Vac
280 Vac
AC2/Gen Transfer Delay
6 AC cycles
0 AC cycles
240 AC cycles
Gen Lower Limit
208 Vac
140 Vac
220 Vac
Gen Upper Limit
252 Vac
250 Vac
280 Vac
Stacking & Search
Stacking Phase
Master
N/A
N/A
Search Threshold
6 watts
0 watts
50 watts
Search Pulses
8
4
20
Search Pulse Spacing
60 AC cycles
4 AC cycles
120 AC cycles
Charge Rates & Input
Vented Model Charge Rate
7 Aac
0 Aac
8 Aac
Sealed Model Charge Rate
6 Aac
0 Aac
7 Aac
Grid Input Limit
30 Aac
2.5 Aac
30 Aac
Gen Input Limit
30 Aac
2.5 Aac
30 Aac
Input Select
Grid
N/A
N/A
FX Default Values (subject to change with FX upgrades)
24 Vdc System
DEFAULT
MINIMUM
MAXIMUM
Charger
Float Voltage
27.2 Vdc
24 Vdc
30 Vdc
Absorb Voltage
28.8 Vdc
26 Vdc
32 Vdc
EQ Voltage
29.2 Vdc
28 Vdc
34 Vdc
ReFloat
25 Vdc
24 Vdc
26 Vdc
LBCO
21 Vdc
18 Vdc
24 Vdc
LBCI
25 Vdc
20 Vdc
28 Vdc
Absorb Time
1.0 hours
0.0 hours
24.0 hours
EQ Time
1.0 hours
0.0 hours
24.0 hours
Float Time
1.0 hours
0.0 hours
24.0 hours
Charger OFF/AUTO/ON
AUTO
N/A
N/A
Sell RE
26 Vdc
20 Vdc
30 Vdc
GenAlert & AUX
GenAlert Off Set Point
28 Vdc
24 Vdc
36 Vdc
GenAlert On Set Point
22 Vdc
20 Vdc
28 Vdc
GenAlert On Delay
4 min
0 min
240 min
GenAlert Off Delay
9 min
0 min
240 min
AUX Output Option
COOL FAN
N/A
N/A
Set AUX Control
AUTO
N/A
N/A
Vent Fan Off Delay
5 min
0 min
30 min
Load Shed Off Set Point
22 Vdc
20 Vdc
28 Vdc
Vent Fan On Set Point
26 Vdc
20 Vdc
32 Vdc
Diversion On Set Point
29.2 Vdc
24 Vdc
32 Vdc
AC Output
Set Vac
230 Vac
210 Vac
250 Vac
AC Transfer
AC1/Grid Transfer Delay
6 AC cycles
0 AC cycles
240 AC cycles
Grid Lower Limit
208 Vac
140 Vac
220 Vac
Grid Upper Limit
252 Vac
250 Vac
280 Vac
AC2/Gen Transfer Delay
6 AC cycles
0 AC cycles
240 AC cycles
Gen Lower Limit
208 Vac
140 Vac
220 Vac
Gen Upper Limit
252 Vac
250 Vac
280 Vac
Stacking & Search
Stacking Phase
Master
N/A
N/A
Search Threshold
6 watts
0 watts
50 watts
Search Pulses
8
4
20
Search Pulse Spacing
60 AC cycles
4 AC cycles
120 AC cycles
Charge Rates & Input
Vented Model Charge Rate
9 Aac
0 Aac
10 Aac
Sealed Model Charge Rate
7 Aac
0 Aac
8 Aac
Grid Input Limit
30 Aac
2.5 Aac
30 Aac
Gen Input Limit
30 Aac
2.5 Aac
30 Aac
Input Select
Grid
N/A
N/A
48 Vdc System
DEFAULT
MINIMUM
MAXIMUM
Charger
Float Voltage
54.4 Vdc
48 Vdc
600 Vdc
Absorb Voltage
57.6 Vdc
52 Vdc
64 Vdc
EQ Voltage
58.4 Vdc
56 Vdc
68 Vdc
ReFloat
50 Vdc
48 Vdc
52 Vdc
LBCO
42 Vdc
36 Vdc
48 Vdc
LBCI
50 Vdc
40 Vdc
56 Vdc
Absorb Time
1.0 hours
0.0 hours
24.0 hours
EQ Time
1.0 hours
0.0 hours
24.0 hours
Float Time
1.0 hours
0.0 hours
24.0 hours
Charger OFF/AUTO/ON
AUTO
N/A
N/A
Sell RE
52 Vdc
40 Vdc
60 Vdc
GenAlert & AUX
GenAlert Off Set Point
56 Vdc
48 Vdc
72 Vdc
GenAlert On Set Point
44 Vdc
40 Vdc
56 Vdc
GenAlert On Delay
4 min
0 min
240 min
GenAlert Off Delay
9 min
0 min
240 min
AUX Output Option
COOL FAN
N/A
N/A
Set AUX Control
AUTO
N/A
N/A
Vent Fan OFF Delay
5 min
0 min
30 min
Load Shed Off Set Point
44 Vdc
40 Vdc
56 Vdc
Vent Fan On Set Point
52 Vdc
40 Vdc
64 Vdc
Diversion On Set Point
58.4 Vdc
48 Vdc
64 Vdc
AC Output
Set Vac
230 Vac
210 Vac
250 Vac
AC Transfer
AC1/Grid Transfer Delay
6 AC cycles
0 AC cycles
240 AC cycles
Grid Lower Limit
208 Vac
140 Vac
220 Vac
Grid Upper Limit
252 Vac
250 Vac
280 Vac
AC2/Gen Transfer Delay
6 AC cycles
0 AC cycles
240 AC cycles
Gen Lower Limit
208 Vac
140 Vac
220 Vac
Gen Upper Limit
252 Vac
250 Vac
280 Vac
Stacking & Search
Stacking Phase
Master
N/A
N/A
Search Threshold
6 watts
0 watts
50 watts
Search Pulses
8
4
20
Search Pulse Spacing
60 AC cycles
4 AC cycles
120 AC cycles
Charge Rates & Input
Vented Model Charge Rate
9 Aac
0 Aac
10 Aac
Sealed Model Charge Rate
7 Aac
0 Aac
8 Aac
Grid Input Limit
30 Aac
2.5 Aac
30 Aac
Gen Input Limit
30 Aac
2.5 Aac
30 Aac
Input Select
Grid
N/A
N/A
COMPARATIVE WIRE SIZES
The following chart contains information on wire sizes, the DC resistance of the wires and the
corresponding diameters and areas of these wires. This information can be used to calculate the
voltage drop of the wires or to find an equivalent wire size.
SIZE
DC
CROSS-SECTIONAL AREA
APPROXIMATE DIAMETER
(AWG)
Resistance in Ohms
(1000 feet)
INCHES
MILLIMETERS
INCHES
MILLIMETERS
14
3.14
0.0032
2.08
.078
1.98
12
1.98
0.0051
3.31
.101
2.57
10
1.24
0.0082
5.26
.126
3.20
8
0.78
0.0130
8.37
.162
4.11
6
0.50
0.0206
13.30
.215
5.46
4
0.31
0.0328
21.15
.269
6.83
2
0.19
0.0521
33.62
.337
8.56
1
0.15
0.0657
42.41
.376
9.55
1/0
0.12
0.0829
53.50
.423
10.74
2/0
0.10
0.1045
67.43
.508
12.90
3/0
0.08
0.1318
85.01
.576
14.63
4/0
0.06
0.1662
107.20
.645
16.38
Size #14 #12 #10 #8 #6 #4 #3 #2 #1 1/0
Diameter 0.073 0.080 0.115 0.146 0.184 0.235 0.281 0.295 0.335 0.380
(inches)
Size 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM
Diameter 0.420 0.475 0.530 0.580 0.635 0.690 0.730 0.820
(inches)
AWG Wire Sizes
Note: These sizes represent the conductor only without any insulation.
Note: These illustrations may not be to scale and are for example purposes only.
5-Year Limited Warranty for International Series GTFX and GVFX Inverter Products
OutBack�Power�Systems,�Inc.�(“OutBack”)�provides�a�five-year�(5)�limited�warranty�(“Warranty”)�against�defects�in�
materials�and�workmanship�for�its�International�Series�GTFX�and�GVFX�Inverter�products�(“Product”).
The term of this Warranty begins on the Product(s) date of manufacture or the initial purchase date as indicated
on the warranty registration card submitted to OutBack, whichever is later. This Warranty applies to the original
OutBack Product purchaser, and is transferable only if the Product remains installed in the original use location.
The warranty does not apply to any Product or Product part that has been modified or damaged by the
following:
•� Installation�or�Removal;
•� Alteration�or�Disassembly;
•� Normal�Wear�and�Tear;
•� Accident�or�Abuse;
•� Corrosion;
•� Lightning;
•� Repair�or�service�provided�by�an�unauthorized�repair�facility;
•� Operation�contrary�to�manufacturer�product�instructions;
•� Fire,�Floods�or�Acts�of�God;
•� Shipping�or�Transportation;
•� Incidental�or�consequential�damage�caused�by�other�components�of�the�power�system;
•� Any�product�whose�serial�number�has�been�altered,�defaced�or�removed;�or
•� Any�other�event�not�foreseeable�by�OutBack.
OutBack’s liability for any defective Product, or any Product part, shall be limited to the repair or replacement of
the Product, at OutBack’s discretion. OutBack does not warrant or guarantee workmanship performed by any
person or firm installing its Products. This Warranty does not cover the costs of installation, removal, shipping
(except as described below), or reinstallation of Products or parts of Products.
THIS LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY APPLICABLE TO OUTBACK PRODUCTS. OUTBACK
EXPRESSLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTIES OF ITS PRODUCTS, INCLUDING BUT
NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
OUTBACK ALSO EXPRESSLY LIMITS ITS LIABILITY IN THE EVENT OF A PRODUCT DEFECT TO REPAIR OR
REPLACEMENT IN ACCORDANCE WITH THE TERMS OF THIS LIMITED WARRANTY AND EXCLUDES ALL LIABILITY
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR
PRODUCTS NOT BEING AVAILABLE FOR USE OR LOST REVENUES OR PROFITS, EVEN IF IT IS MADE AWARE OF
SUCH POTENTIAL DAMAGES. IF YOU ARE A CONSUMER THAT PURCHASED THIS PRODUCT IN A MEMBER STATE
OF THE EUROPEAN UNION, YOU MAY HAVE ADDITIONAL STATUTORY RIGHTS UNDER DIRECTIVE 1999/44/EC.
THESE RIGHTS MAY VARY FROM EU MEMBER STATE TO EU MEMBER STATE. SOME STATES (OR JURISDICTIONS)
MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF WARRANTIES OR DAMAGES, SO THE ABOVE EXCLUSIONS
OR LIMITATIONS MAY NOT APPLY TO YOU.
How to Arrange for Warranty Service
During the warranty period beginning on the invoice date, OutBack Power Systems will repair or replace
products covered under this limited warranty that are returned to OutBack Power Systems’ facility or to an
OutBack Power Systems authorized repair facility, or that are repaired on site by an OutBack Power Systems
authorized repair person.
For full Warranty description, see previous page.
Contacting OutBack
To request warranty service, the customer must contact OutBack Technical Support at +1.360.618.4363,
or [email protected]. To ensure warranty coverage, this contact must be within the effective
warranty period. If service is required, the OutBack Technical Support representative will issue a Return Material
Authorization (RMA) number.
Troubleshooting
In the event of a Product failure, the customer will need to work with an OutBack Technical Support
representative to perform the necessary troubleshooting. This is a required step before a return can be
performed. Internal troubleshooting requires a qualified technician to be present at the site of the Product,
with a quality voltmeter that measures both DC and AC. The OutBack representative will request voltmeter
readings, Product error messages, and other information. The vast majority of problems can be resolved on-site.
If the customer does not provide these readings (or cannot visit the site), and the Product is found to have no
problems upon return, OutBack may choose to charge additional labor and handling fees up to $180.00 USD.
Return Material Authorization (RMA)
A request for an RMA number requires all of the following information:
1. Product model and serial number;
2. Proof-of-purchase in the form of a copy of the original Product purchase invoice or receipt confirming the
Product model number and serial number;
3. Description of the problem; and
4. Shipping address for the repaired or replacement equipment.
Upon receiving this information, the OutBack representative can issue an RMA number.
Returning Product to OutBack
After receiving the RMA number, the customer must pack the Product(s) authorized for return, along with a
copy of the original purchase invoice and warranty certificate, in the original Product shipping container(s) or
packaging providing equivalent or reasonable protection. The RMA number must be written on the outside of
the packaging where it is clearly visible.
The Product(s) must be shipped back to OutBack Power Systems in their original or equivalent packaging, to the
following address:
OutBack Power Systems
RMA # ____________________
6115 192nd Street NE
Arlington, WA 98223 USA
The customer must insure the shipment, or accept the risk of loss or damage during shipment. If a shipping box
is needed for return of a Product, OutBack will, upon request, send a shipping box.
IMPORTANT: OutBack is not responsible for shipping damage caused by improperly packaged Products, the
repairs this damage might require, or the costs of these repairs.
If, upon receipt of the Product, OutBack determines the Product or Product part is defective and that the defect
is covered under the terms of this Warranty, OutBack will then, and only then, ship a repaired or replacement
Product or Product part to the purchaser freight prepaid, non-expedited, using a carrier of OutBack’s choice,
where applicable.
If Product fails in ninety (90) or fewer days from original purchase date, OutBack will replace with a new Product.
If Product fails after ninety (90) days and up to expiration of warranty, OutBack will, at its discretion, either
repair and return a Product, or ship a replacement Product. OutBack will determine whether a Product is to be
repaired or replaced in accordance with Product age and model. OutBack will authorize advance shipment of a
replacement based on Product age and model.
In cases where an OutBack dealer or distributor replaces a Product more than ninety (90) days old with a new
Product, OutBack will NOT compensate that dealer or distributor with new stock unless the exchange was
authorized in advance by OutBack.
Out of Warranty
If Product is out of warranty, OutBack will repair and return Product for a fee. Alternately, if applicable, upon
request, OutBack will advance-ship replacement parts for a fee.
If a shipping box is needed for return of out-of-warranty Product, OutBack will, upon request, send a shipping
box. The customer is responsible for paying shipping to OutBack.
The warranty period of any repaired or replacement Product or Product part is ninety (90) days from the date of
shipment from OutBack, or the remainder of the initial warranty term, whichever is greater.
This Warranty is void for any Product that has been modified by the customer without authorization by OutBack.
A Product with a voided warranty will be treated the same as one with an expired warranty.
Postal (ZIP) Code:
Model #:
Off-Grid Installation
Country of Location:
On-Grid (Utility Connected) Installation
Residential Installation
Commercial Installation
Battery Bank Size:
Battery Type:
PV Array Size:
Generator Type:
Product Registration
Your purchase of an OutBack Power Systems product is an important investment. Registering
our products will help us maintain the standard of excellence you expect from us in terms of
performance, quality and reliability.
Please take a moment to register and provide us with some important information.
Check all that apply:
Remove this page from the manual and mail it to:
OutBack Power Systems
Attn: Product Registration
19009 62nd Avenue NE
Arlington, WA USA
900-0101-01-00 REV A
European Sales Office
+34.93.654.9568
Corporate Office
19009 62nd Avenue NE
Arlington, WA USA
1.360.435.6030
www.outbackpower.com